BKI NMK User manual

16
BKI-Europe
Theale Technology Centre
Station Road
Theale
Reading
West Berks
RG7 4AA
Printed in England CJM/NMKOPM06006
Operating Manual
NMK Rotary Oven
ISSUE: APRIL 2006
Theale Technology Centre, Station Road, Theale, Reading, West Berks RG7 4AA
Phone: [phone] • Fax: [phone] • www.bkideas.com

2
CONTENTS
SECTION PAGE
1. WARRANTY…………………………………………. 3
2. INTRODUCTION…..………………………………….…….. 4
3. ACCESSORIES / HOW TO USE THEM……...…………... 5
4. THE CONTROLS..…………………………………………… 6
5. COOKING GUIDE………………...…………………………. 7
6. RECIPES………………………………...…………………… 8 - 9
7. OPERATIONAL GUIDELINES…...……………………….. 10
8. DAILY CLEANING SCHEDULE………………………….. 11 - 12
9. REMOVABLE PARTS…….…………………………………13
10. TROUBLESHOOTING……………………………………….14
11. Spare Parts………………………………………...15
BKI ROTARY OVENS ARE MANUFACTURED ACCORDING TO THE
FOLLOWING STANDARD: BS EN 60 335-2-42: 2002
NOTICE : SAFETY CUT-OUT
For added safety all Rotary Ovens have a built in thermal cut-out to protect against over-heating
through component failure or incorrect use.
If for any reason the thermal cut-out operates, the oven will automatically shut down and should be
switched `OFF` disconnected from the mains and allowed to cool.
NOTE: THE THERMAL CUT-OUT WILL NOT RESET AUTOMATICALLY.
The oven must not be re-used until it has been checked by a Qualified electrician or BKI Appointed
Service Agent.
15
SPARE PARTS
AB24100300 Fat Drawer
AB24100800 Door Assy - Operator (c/w Handle)
AB24100900 Door Assy - Customer (Plain)
ASY045 Drive Motor Asy (Parvalux, c/w 2” Pully)
ASY112 Rotor Assy Complete - 3 spit
AT002 Basket Carrier
BA010 Basket
CA055 Calrod/Element (900W)
CP002 Capacitor 2.5uf
CR002 Shaft Support Bearing
CT004 Element Clip (Push on)
DS003 Door Seal
FT001 Rubber Foot
FU010 Fuse 500mA (Motor)
H0110 Door Hinge
KN019 Knob (Timer)
LI016 Neon (Clear)
QT001 Quartz Tube 1000W (Tab end)
QT010 Quartz Tube Holder (Ceramic)
SN006 Spring - Rotor Disc
ST001 Element Carrier (Customer side)
ST002 Element Carrier (Operator side)
SW001 Switch - Main (C17, 6 pole)
SW019 Switch - Rocker
TI018 Timer (120 mins)
TM011 Thermostat (Variable)
TM012 Thermostat (Hi-Limit)
VB004 V Belt (A42)
For further information please contact sales on [phone]

14
TROUBLESHOOTING
Read and understand the Operating Instructions
Clean the oven at the end of each working day
Refer to the troubleshooting guide if oven does not operate properly
NOTICE: ALL ELECTRICAL REPAIRS MUST BE PERFORMED BY
AUTHORISED SERVICE PERSONNEL ONLY.
TROUBLESHOOTING
PROBLEM: REASON/ACTION:
1. Chickens Take too long A. Oven not Pre-Heated
to cook B. Thermostat set to low
C. Oven lamp failed or off
D. Door seal failed
E. Oven over loaded, increase cook time,
cook less chickens or reduce product size.
2. Chickens Overcooked or A. Thermostat set to high
burning B. Cook time to long
C. Too much seasoning
3. Chickens Undercooked A. Thermostat set to low
(White spots on legs) B. Cook time to short
C. Oven not Pre-Heated
D. Chickens/legs touching
E. Chiller set too low
F. Chicken cooked from frozen
Do Not cook Chicken or Meats from frozen in this oven, check chiller set-
ting, products should not be loaded into oven below 10C.
4. Oven Smokes A. Fat / Grease on elements
B. Inadequate cleaning
C. Oversize products dripping fat
on to elements during cooking
D. Thermostat set to high, reduce
oven temperature when cooking small
loads
3
WARRANTY
IMPORTANT NOTES
The installation and maintenance of the appliance should be carried out by a
suitably qualified professional in accordance with safety legislation and standards.
Installation and maintenance undertaken by non-qualified personnel may invali-
date the warranty. We accept no responsibility for the consequences of work car-
ried out by unqualified personnel.
All BKI – EUROPE equipment is supplied to the following warranty from Standex
International Ltd T/A BKI – EUROPE (hereinafter called “the Manufacturer”):
1. Subject to the other terms of this Warranty the Manufacturer will provide
free replacement of defective materials and other components within a
period of 12 months from delivery, where any defective part or component
is reasonably attributable to faulty materials or workmanship and provided
that the equipment or alleged defective part is forwarded pre-paid to the
manufacturer. Except for quartz and halogen lamps, bulbs and glass
doors which are not covered by this warranty.
2. The Manufacturer shall not be under any liability under this warranty if the
equipment or any part thereof shall have been altered in any way or oper-
ated from the incorrect voltage circuit or used in a manner inconsistent with
the Manufacturer instructions or otherwise neglected or misused or if any
parts not supplied or approved by the Manufacturer shall have been fitted
to the equipment.
3. The Manufacturer’s liability is limited to the terms of this warranty which is
given in consideration of the Purchaser’s agreeing that it shall be so limited
and that the Manufacturer shall be under no liability for any direct or conse-
quential loss or for any personal injury or damage to property caused by
any defect in the equipment or any part therof howsoever the same may
occur and whether or not the same may occur and whether or not the
same is due to the negligence of the Manufacturer. Except for the forego-
ing no warranty or condition whether express or implied by common law
statue or otherwise shall apply to any BKI – EUROPE Equipment.
4. This warranty shall be construed in accordance with English Law.

4
YOUR NEW ROTARY OVEN
BKI is justly proud of its international reputation as a leader in the catering equip-
ment field. Our name on this oven assures you of the finest design and engineer-
ing.
It has been built and designed with care and dedication to give you many years of
quality cooking and dependability and to ensure the highest return on your invest-
ment.
When located and used as it is intended, it is a silent salesman, merchandising
your product to its fullest advantage. Read these instructions carefully, familiarise
yourself with the controls and cooking instructions and look after it well.
It will always be an asset to your business
UNPACKING AND SETTING UP
The oven has been completely assembled and tested before shipment.. It has
been packed for safe shipment to your premises. Before connecting to the power
supply, ensure that all fittings and packaging have been removed.
ELECTRICAL SUPPLY
Because of the high output it is essential that is is connected to the correct power
supply by a qualified electrician. An electrical rating plate is located on each
oven. See Installation Instructions. Our warranty is only effective if connected to
the correct power supply by a qualified person.
NOTICE:- SAFETY CUT-OUT
For added safety all Rotary ovens have a built in thermal cut-out to pro-
tect against over-heating through component failure or incorrect use.
If for any reason the thermal cut-out operates, the oven will automatically
shut down and should be switched “off” disconnected from the mains and
allowed to cool.
NOTE:- THE THERMAL CUT-OUT WILL NOT RESET AUTOMATICALLY.
The oven must not be re-used until it has checked by a qualified electrician or BKI
service agent.
13
REMOVABLE PARTS
1. Centre Shaft & Rotor Disc Assembly
2. Fat Drawer

12
DAILY CLEANING SCHEDULE
• Clean down oven after last cook of the day as follows:-
• Turn thermostat down to zero, turn customer light “OFF”.
• Remove accessories and allow to soak in a hot solution of grill clean and
water.
• Turn mains switch “OFF” and disconnect oven from power supply.
• Remove the centre shaft and rotor disc assembly.
• Empty the fat drawer and replace in the oven.
• Clean element cover panels with a mild solution of grill clean using a
damp cloth.
• Clean the oven interior with un-diluted grill clean, scouring pads may be
used on stainless steel surfaces. (Work in the direction of the grain).
• Wash away all traces of grill clean with hot water down into the fat drawer
and wipe clean.
• Empty fat drawer and wash out with grill clean.
• Clean oven glass doors Turn mains switch “OFF”, disconnect from power
supply and allow glass to cool.
• Clean glass with a dilute solution of warm water and grill clean using a
soft cloth.
• Rinse thoroughly with clean water and dry with tissue or paper towels,
use a clear liquid glass cleaner for a smear free finish.
• Thoroughly dry oven interior and removable parts, re-assemble oven and
spray stainless steel panels with “ANTI-STICK” Spray.
• Wipe over oven exterior with a weak solution of detergent and warm wa-
ter on a damp cloth only.
AVOID GETTING EXCESS WATER OVER THE CONTROL PANEL OR
VENTILATION SLOTS OF THIS OVEN.
DO NOT ATTEMPT TO CLEAN THE HEAT ELEMENTS OR HEAT LAMPS
DO NOT USE A WATER JET OR STEAM CLEANER
DO NOT USE ABRASIVE OR CORROSIVE CLEANING MATERIALS.
5
ACCESSORIES….. AND HOW TO USE THEM
These are ideal for chicken and poultry. Fold wings back, place chicken on its
back with legs towards you. With the handle to the right-hand side facing up, run
pointed ends of meat fork through sides of chicken under wings and through
thighs (breast up and legs down). Ensure that legs of adjacent birds DO NOT
PRESS TIGHTLY TOGETHER, this will cause the area of contact to be under-
cooked!
Load meat forks into oven from the control side. Locate pointed ends into left
hand disc, push against spring then locate handle ends into right hand disc.
STANDARD MEATFORKS
BASKETS
Baskets can be used for large chickens or other meats. After loading, simply
locate pins in the holes on the discs or hooks onto basket hangers.
BAKING TRAYS
Baking trays are available for pies and other pastry products.