Black Horce Model SHARK BH119 Owner's manual

SPECIFICATION
Instruction Manual book


Wingspan : 1,800 mm 70.87 in.


Length : 1,560 mm 61.42 in.


Weight : 4.8 kg 10.56 Lbs.


Radio : 08 channels.


Servo : 09 servos.


Engine : 75 2 stroke.
20 -26CC Gas
ElectricMotor: RIMFIRE1.20.
Battery:5-6Cells-Li-Poly18.5-22.2V-5.500mAh.
 Propeller: 16x6
Speed control: 80A. Madein Vietnam.
Item code:BH119

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
This instruction manual is designed to help you build a great flying aeroplane. Please read this
manualthoroughlybeforestartingassemblyof your SHARK. Use theparts listing below toidentify
all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is
capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU
ASSUME ALL RISK & RESPONSIBILITY.
IfyouareinexperiencedwithbasicR/CflightwestronglyrecommendyoucontactyourR/Csupplier
and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training
proceduresdesignedto helpthenew pilotonhis waytosuccessful R/Cflight.They willalsobe able
to advise on any insurance and safety regulations that may apply.
TOOLS & SUPPLIES NEEDED.
Thick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modellingknife.
Straight edge ruler.
2mm ball driver.
Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
Thread-lock.
Paper towels.
Some more parts.
HARDWAREPACK
COWLING.
Landinggear.....
Toavoid scratching your newairplane, do not
unwrap the pieces until they are needed for
assembly. Cover your workbench with an old
towel or brown paper, both to protect the air-
craftand to protectthe table. Keepa coupleof
jars or bowls handy to hold the small parts af-
ter you open the bag.
Pleasetrialfit alltheparts. Makesureyou have
the correct parts and that they fit and are
alignedproperly beforegluing! Thiswill assure
proper assembly. SHARK ARF is hand made
from natural materials, every plane is unique
andminor adjustments mayhave to bemade.
However, you should find the fit superior and
assembly simple.
The painted and plastic parts used in this kit
are fuel proof. However, they are not tolerant
of many harsh chemicals including the follow-
ing:paintthinner,C/Aglueaccelerator,C/Aglue
debonderandacetone. Donotletthesechemi-
cals come in contact with the colors on the
covering and the plastic parts.
PARTS LISTING.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed
aileron.
(1) Left wing half with pre-installed
aileron.
Tail section assembly
(1) Vertical stabilizer with pre-
installedrudder.
(1) Horizontal stabilizer with pre-
installedelevatorhalves.
SUGGESTION.
NOTE.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
Caution: this model is not a toy!
Ifyouare a beginnertothis type of poweredmodel, please ask anexperiencedmodel flyer for help
and support. If you attempt to operate the model without knowing what you are doing you could
easily injure yourself or somebody else. Please keep your safety and well-being in mind at all
times.
Important: before you start construction
Even if you have already built a large number of RC models please read right through these
instructions and check all the kit components against the parts list. We have taken great trouble to
keep construction as simple as possible, without making any compromises in the area of safety.
Note regarding the film covering
Minor creases or bubbles may develop in the film covering due to major fluctuations in weather
conditions (temperature, humidity etc.); in rare cases you may even find a slight warp in a
component. These minor faults are in the nature of film-covered built-up wooden structures, and
can easily be corrected using a heat gun, as commonly used for modelling.
Creases: Blow warm air over the area and rub down with a soft cloth.
Wing warp: Hold the panel twisted gently in the opposite direction to the warp, and apply
warm air to remove the creases from the covering.
Caution! do not heat the film more than is absolutely necessary. If the air or the iron is too hot, the
film may melt and holes may be formed.
This model is highly pre-fabricated and can be built in a very short time. However, the work which
youhaveto carry out isimportantand must be donecarefully.The model will only bestrong and fly
well if you complete your tasks competently - so please work slowly and accurately.
When self-tapping screws have to be screwed into wood, apply a little white glue to prevent
them shaking loose: just squirt white glue into the hole and fit the screw.
+ This is not a toy
+ Be sure that no other flyers are using your radio frequency.
+ Do not smoke near fuel
+ Store fuel in a cool, dry place, away from children and pets.
+ Wear safety glasses.
+The glow plug clip must be securely attached to the glow plug.
+ Do not flip the propeller with your fingers.
+ Keep loose clothing and wires away from the propeller.
+ Do not start the engine if people are near. Do not stand in line with the side of the propeller.
+ Make engine adjustments from behind the propeller only. Do not reach around the spinning pro-
peller.
SAFETY PRECAUTION.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
A.
B. B.
C.
G.
D.
E.
F.
REPLACEMENT LARGE PARTS
F. Aluminium wing dihedral brace.
E. Rudder
G. Decal sheets.
A.Cowling.
B. Wing panel.
C. Fuselage.
D . Horizontal stabilizer. REPLACEMENT SMALL PARTS
1. 1.
3. 9
13.
12.
4.
7.
8.
10.
11.
14.
2. 2.
3.
6.
5.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
3. Wheels.
13. Fuel tank.
12.Plastic parts for elevator and rudder pushrod.
9.Spinner.
1) Install the rubber grommets and brass
eyelets onto the aileron servos.
2. Using a modelingknife, remove the cov-
ering servo tray.
C/Aglue
2.Air retracttable main gear.
1.Door mounting wheel.
4.Air retract nose gear.
5.Valvecontrol.
6.Valveoneway.
14.Engine mount ply of wood .
7.3 way connectors.
10.Air tank.
8.4 way connector.
11.Air line sets.
C/Aglue
I. AILERON.
1.INSTALLING THE AILERON SERVOS.
Aileron
Bottom side

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
3) Using the thread as a guide and using
masking tape, tape the servo lead to the end
of the thread: carefully pull the thread out.
When you have pulled the servo lead out, re-
move the masking tape and the servo lead
from the thread.
4.Drill1,5mm pilot holes throughtheblock
of wood for each of the four mounting screws
provided with the servo. Install servo into ai-
leron servo tray as same as picture below.
Remove
covering
Secure
Electric wire
servotray
Repeat the procedure for the other wing
half.
2x10mm.
Secure.
Electric wire Thread
INSTALLINGTHEAILERON CONTROLHORN.
Aileroncontrolhorn

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
Control horn of
theaileron.
A+B Epoxy
PLUS glue
AB
A+B Epoxy
PLUS glue
Installing the aileron linkages as pictures
below.
1.INSTALLING THE FLAP SERVOS.
II. FLAP.
Repeat the procedure for the other wing
half.
INSTALLING THE AILERON
LINKAGES.
55mm
M2 M2 lock nut
Electric wire Thread
Flap
Bottom side.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
A+B Epoxy
PLUS glue
2x10mm.
Secure.
2.INSTALLING THE FLAP CONTROL HORN.
Flap controlhorn
Flap control
horn.
Installing the flap linkages as pictures
below.
3. INSTALLING THE FLAP
LINKAGES.
Repeat the procedure for the other wing
half.
55 mm
M2 M2 lock nut
PARTSREQUIRED
Bottom side
INSTALLING RETRACTABLE
LANDING GEAR.
5x30mm. 5x30mm.
3x15mm.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
Secure.
3x15mm
5x30mm

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
Secure
Drill a hole
3mm diameter
Drill a hole
3mm diameter
3x6mm
3x6 mm 3x 6mm

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
Secure.
Secure.
THERE ARE TWO OPTIONS:
1. ELECTRIC MOTOR
2. ENGINE MOUNT.
1. OPTION 1: ELECTRIC MOTOR
INSTALLING ELECTRIC MOTOR.
Bottom side.
Removewood
3x15mm
Repeat the procedure for the other gear.
Push

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
3x 15mm
Secure.
Front view.
Drill a hole
2mm diameter
Drill hole 2mm.
Secure.
3x15mm
C/Aglue.
Battery

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
INSTALLING THE ENGINE MOUNT.
See pictures below:
2. OPTION 2: ENGINE MOUNT.
Drill a hole 6mm
diameter.
Front view.
5x80mm
Secure.
Rotor shaft

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
Throttle
cable.
Throttleservo.
Throttle cable.
INSTALLING THE STOPPER ASSEMBLY
3.Carefully bend thesecond nylon tubeup
ata 45degreeangle(usinga cigarettelighter).
This tube will be the vent tube to the muffler.
4.Carefully bend thethird nylon tubedown
ata 45degreeangle(usinga cigarettelighter).
This tubewill bevent tubetothe fuelingvalve.
1.Thestopper has beenpre-assembledat
the factory.
2.Using amodelingknife, cutone lengthof
siliconfuel line (the lengthof silicon fuellineis
calculated by how the weighted clunk should
restabout 8mm awayfrom therearof thetank
andmove freelyinsidethe tank).Connect one
end of the line to the weighted clunk and the
otherend to thenylon pick uptube in thestop-
per.
FUEL TANK.
Throttle cable.
Throttleservo.
Throttleservo.
INSTALLING THE THROTTLE CABLE.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
5. Test fit the stopper assembly into the
tank. It may be necessary to remove some of
the flashing around the tank opening using
amodeling knife. Ifflashing is present, make
sure none of it falls into the tank.
6. When satisfied with the alignment of the
stopper assembly tighten the 3mm x 20mm
machine screw until the rubber stopper ex-
pandsand sealsthe tankopening.Donotover
tighten the assembly as this could cause the
tank to split.
7. Using a modeling knife, cut 3 lengths of
fuel line 150mm long. Connect 2 lines to the 2
vent tubes and 1 line to the fuel pickup tube in
the stopper.
Blow through one of the lines to ensure
the fuel lines have not become kinked inside
the fuel tank compartment. Air should flow
througheasily.
9. To secure the fuel tank in place, apply a
bead of silicon sealer to the forward area of
thetank, whereit exitsthe fuselagebehind the
enginemountingbox andtotherearofthetank
at the forward bulkhead.
Do not secure the tank into place perma-
nently until after balancing the airplane.
You may need to remove the tank to mount
the battery in the fuel tank compartment.
Fueltank.
8. Feed three lines through the fuel tank
compartment and through the pre-drilled hole
in the firewall. Pull the lines out from behind
the engine, while guiding the fuel tank into
place. Push the fuel tank as far forward as
possible,the frontof thetank shouldjust about
touch the back of the firewall.
When the stopper assembly is installed
in the tank, the top of the vent tube should
rest just below the top surface of the tank.
It should not touch the top of the tank.
Tygon gas tubing not
included only use for
gasoline
silicon tube not included
only use for glow fuel.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
Tie wrap.
COWLING.
1. Slide the fiberglass cowl over the en-
gineand lineup theback edgeofthe cowlwith
the marks you made on the fuselage.
2. While keeping the back edge of the
cowl flush with the marks, align the front of
thecowlwiththecrankshaft oftheengine. The
front of the cowl should be positioned so the
crankshaft is in nearly the middle of the cowl
opening. Hold the cowl firmly in place using
pieces of masking tape.
3. Slide the cowl back over the engine
andsecure it inplace usingfourwood screws.
See picture below.
4. Installthemufflerand mufflerextension
onto the engine and make the cutout in the
cowl for muffler clearance. Connect the fuel
and pressure lines to the carburetor, muffler
andfuel filler valve.
bottom side.
Top side
ELECTRIC
POWER

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
center line 1
center
line2
20mm
Markpoint.
Mark point 2
3
Mark point 3.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
center line 3.
center
line4
trim and cut
trim and cut
Drilla hole 2mm
diameter
Right side
Bottom side.
3
Mark point 4.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
Secure.
Front view
3 x 12mm
Machine screw.
Installthe spinnerbackplate, propellerand
spinner cone. The spinner cone is held in
placeusing two3mmx 8mmmachine screws.
INSTALLING THE SPINNER.
Secure.

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SHARK - Item code: BH119 . INSTRUCTION MANUAL
Secure.
Secure
INSTALLING AIR RETRACTABLE
NOSE GEAR.
3x15mm.
Botom side
Air line set.
Nose gear servo
Nose gear
servo