BlastPro BP-10 User manual

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BP-10 SUPER Table of Contents
FORWARD .................................................................................................................................................................. 2
INTRODUCTION ....................................................................................................................................................... 3
SPECIFICATIONS......................................................................................................................................................... 3
SAFETY INSTRUCTIONS ........................................................................................................................................ 4
SAFETY — GENERAL ................................................................................................................................................. 4
SAFETY — SITE ASSESSMENT ................................................................................................................................... 4
SAFETY — START UP ................................................................................................................................................ 6
SAFETY — OPERATION PROCEDURES ........................................................................................................................ 8
SAFETY — SHUT DOWN PROCEDURES ...................................................................................................................... 8
SAFETY — MAINTENANCE PROCEDURES .................................................................................................................. 9
OPERATING INSTRUCTIONS .............................................................................................................................. 10
SETTING CONTROL CAGE ........................................................................................................................................ 11
TRANSPORTATION ............................................................................................................................................... 13
WEAR PARTS ........................................................................................................................................................... 13
MAINTENANCE....................................................................................................................................................... 14
BLAST WHEEL REMOVAL AND INSTALLATION ........................................................................................................ 14
GENERAL MAINTENANCE POINTS ............................................................................................................................ 15
PARTS LISTS ............................................................................................................................................................ 16
LINERS AND SEALS ............................................................................................................................................ 16
FRONT END ASSEMBLY .................................................................................................................................... 17
MAJOR WELDMENTS ......................................................................................................................................... 19
BACK END ASSEMBLY ...................................................................................................................................... 20
BLAST WHEEL ASSEMBLY ............................................................................................................................... 21
GENERAL ASSEMBLY ........................................................................................................................................ 23
TROUBLESHOOTING ............................................................................................................................................ 25
ELECTRICAL SCHEMATIC ................................................................................................................................. 26

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Forward
Thank you for your purchase of a shotblasting machine from BlastPro Manufacturing, Inc. We
feel that you have purchased the highest quality shotblasting equipment on the market today.
This manual has been prepared to give the operator a general understanding of the machine. It is
not intended to be an all encompassing document which addresses every situation which may be
encountered when operating the machine. BEFORE OPERATING, MAINTAINING, OR
SERVICING THE EQUIPMENT, THIS MANUAL SHOULD BE READ BY THE
INDIVIDUALS RESPONSIBLE FOR OPERATION, MAINTENANCE, OR SERVICE
OF THE EQUIPMENT.
The individuals responsible for operating, maintaining, and servicing the equipment should
thoroughly understand and follow all safety precautions listed on the equipment and the safety
instructions listed in this manual. As with any piece of construction equipment, serious damage
to the equipment and serious injury can occur if the safety instructions and safety warnings are
not followed.
If you have any questions or problems regarding the operation of the equipment, then please call:
BlastPro Manufacturing, Inc.
6021 Melrose Lane
Oklahoma City, OK 73127
Toll free: 877-495-6464
Phone: [phone]
Fax: [phone]
Website: www.BlastProMfg.com

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Introduction
The BP-10 SUPER operates on dual voltage, 230/460 volts, 208 3-phase, and offers a 10” blast
pattern. The newly designed blast wheel and the advanced air wash system, along with the high
quality control box and electrical components that are engineered and constructed by a UL
certified electrical contractor result in longer lasting wear parts. The BP-10 SUPER is sold with
the BP-9-54 dust collector to keep work areas clean and dust-free. The BP-10 SUPER’s
versatility makes it suitable for use on medium to large projects, including warehouse floors,
parking garages, industrial plants, bridges, and highways. The BP-10 SUPER has a travel speed
of 0-100 feet per minute and production capacity from 300-1550 square feet per hour. Shot size:
S-280 to S-460. Wear parts are interchangeable with BLASTRAC® parts.
The mechanics of the BP-10 SUPER are fairly simple. When the shot lever is opened, a cable
connected to the shot lever opens the shot valve which subsequently allows shot from the shot
hopper to be released. The shot then moves through the shot valve, down the feed spout, and
into the blast wheel which sits in a control cage. Simultaneously, a 15 horsepower 3-phase
motor is spinning the blast wheel at a very high rate of speed. This spinning blast wheel then
acts to throw the shot through an opening in the control cage and down onto to the concrete
surface that is being cleaned. Due to the high rate of speed at which the shot is traveling, it
fractures the underlying concrete surface which consequently produces concrete dust. After
hitting the concrete surface, the shot rebounds off of the surface and, through a combination of
the rebound effect and the use of a vacuum, the shot and the concrete dust then move through the
blast housing. Because shot is heavier than concrete dust, gravitational force separates the shot
and the concrete dust. The shot is then sent back into the shot hopper where it is continuously
recycled by the machine. As for the concrete dust, it is sucked into a duct hose which travels
from the blast housing to the dust collector. After traveling through the duct hose, the concrete
dust is deposited in the dust collector’s dust bin.
Specifications
Model Number: BP-10 SUPER Minimum Generator: 40 kW
Production Capacity: 1,550 sq. ft./hr. Dimensions (L x W x H): 63” x 17” x 40”
Blast Pattern: 10” Weight: 736 lbs.
Travel Speed: 0-90 ft/min. Power Cord Included: 55 ft.
Blast Motor: 15 hp Seals: Magnetic
Voltage: 230 / 460 V, 60 Hz Distance to Edge: 2.5”
Amperage: 49 / 23.5 Amp Dust Collector: BP 9-54

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Safety Instructions
ALL OPERATORS AND MAINTENANCE PERSONNEL SHOULD READ THIS SECTION
CAREFULLY BEFORE OPERATING OR MAINTAINING THIS EQUIPMENT. THESE
SAFETY INSTRUCTIONS ARE NOT MEANT TO REPRESENT AN ALL-INCLUSIVE LIST
OF INSTANCES WHICH COULD OCCUR WHEN OPERATING THIS EQUIPMENT. FOR,
AS WITH ANY PIECE OF CONSTRUCTION EQUIPMENT, SERIOUS INJURY CAN
OCCUR IF PROPER SAFETY PROCEDURES ARE NOT DILIGENTLY FOLLOWED. ALL
SAFETY AND WARNING LABELS POSTED ON THE MACHINE MUST BE FOLLOWED
AS WELL AS THE SAFETY PROGRAM INSTITUTED BY YOUR COMPANY. THERE IS
NO SUBSTITUTE FOR SOUND JUDGEMENT IN THE OPERATION AND
MAINTENANCE OF THIS EQUIPMENT. IN CASES WHERE OPERATING PERSONNEL
HAVE INSUFFICIENT KNOWLEDGE OR UNDERSTANDING OF THE ENGLISH
LANGUAGE, PROPER TRANSLATED TRAINING MUST BE COMPLETED BEFORE USE
OF THIS EQUIPMENT CAN TAKE PLACE.
Note: This manual must be kept with the machine at all times so as to allow the operator
easy access to its vital information.
Safety — General
The United States Department of Labor’s Occupational Safety & Health Administration (OSHA)
provides statutory requirements, standards, and regulations relating to the use of portable tools
on construction sites. These statutory requirements, standards, and regulations are posted on the
OSHA website at www.osha.gov. The operator and maintenance personnel should understand
and follow these statutory requirements, standards, and regulations.
Safety — Site Assessment
Before starting blasting operations, a site assessment must be performed. During the site
assessment verify the following:
 Work area is flat, clean, and dry, free of debris, frost-free, and has no flammable liquids
nearby. Also, make sure that the machine will be able to clear all obstructions. NEVER
BLAST A WET SURFACE! NEVER ALLOW PERSONNEL, ELECTRICAL
CORDS, OR CONNECTIONS TO COME INTO CONTACT WITH ANY TYPE
OF MOISTURE!
 NEVER BLAST OVER BOLTS, NUTS, SCREWS, NAILS, OTHER DEBRIS, OR
OPENINGS IN THE BLASTING SURFACE AS THIS MAY RESULT IN
SIGNIFICANT DAMAGE TO THE MACHINE AND SERIOUS INJURY TO THE
OPERATOR!
 If using a generator, then proper safety precautions have been undertaken in order to help
reduce the risk of carbon monoxide poisoning. Making certain that the work area is well
ventilated is extremely important. For further information, refer to the owner’s manual of
your generator.

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 Each worker has a carbon monoxide monitor on their persons. These carbon monoxide
monitors should be calibrated, in working order, and should be equipped with audible
alarms that will warn workers if carbon monoxide levels become too high. IF CARBON
MONOXIDE LEVELS EXCEED 35 PARTS PER MILLION, ALL WORK MUST
CEASE IMMEDIATELY! THIS REPRESENTS A POTENTIALLY DEADLY
SITUATION WHICH NECESSITATES AN IMMEDIATE SHUTDOWN!
 All workers have received training on the dangers of overexposure to carbon monoxide.
Staff members must also be able to identify all of the signs and the symptoms associated
with carbon monoxide poisoning. This training should ensure that work would stop
immediately and emergency medical personnel would be notified promptly if one or
more workers exhibited or complained of any of the common signs and symptoms
associated with carbon monoxide overexposure, including: headache, nausea, weakness,
dizziness, lethargy, visual disturbances, changes in personality, and/or loss of
consciousness.
 SURFACE HAS BEEN THOROUGLY INSPECTED. SOME FLOOR OR DECK
SURFACES MAY BE COATED WITH OR CONTAMINATED BY DANGEROUS
MATERIALS SUCH AS PCBs, LEAD, ASBESTOS, PESTICIDES, SOLVENTS,
CLEANING FLUIDS, AND/OR OTHER HARMFUL CHEMICALS. THE DUST
PRODUCED FROM SHOTBLASTING SUCH SURFACES CAN CREATE A
SERIOUS HEALTH THREAT TO THOSE WHO INHAIL OR COME INTO
CONTACT WITH THE DUST. AS A RESULT, THE WORK AREA MUST BE
CHECKED FOR THESE MATERIALS BEFORE WORK CAN BEGIN.
BLASTPRO MANUFACTURING, INC. DOES NOT WARRANT ITS
EQUIPMENT TO BE SUITABLE FOR, OR APPROVED FOR, REMOVING
DANGEROUS MATERIALS. IT IS THEREFORE THE RESPONSIBILITY OF
THE CONTRACTOR TO AFFIRM THE SAFETY OF THE WORK AREA AND
THE EQUIPMENT WITH THE PROPER AUTHORITIES. IT IS ALSO THE
RESPONSIBILITY OF THE CONTRACTOR TO WARN ALL STAFF
MEMBERS OF ALL POTENTIAL SHORT-TERM AND LONG-TERM HEALTH
RISKS ASSOCIATED WITH INHALING AND COMING INTO CONTACT
WITH DANGEROUS MATERIALS. THE CONTRACTOR IS RESPONSIBLE,
FURTHERMORE, FOR PROTECTING ALL WORKERS FROM BEING
EXPOSED TO DANGEROUS MATERIALS. SO, BECAUSE THE BP-10 SUPER
SHOTBLASTING MACHINE HAS NOT BEEN DESIGNED TO REMOVE,
CLEAN, PROFILE, OR ALTER ANY SURFACE COATED WITH OR
OTHERWISE CONTAMINATED BY DANGEROUS MATERIALS, BLASTPRO
MANUFACTURING, INC. EXPRESSLY DISCLAIMS ANY LIABILITY FOR
INJURY, ILLNESS, DEATH, OR DAMAGE THAT MIGHT OCCUR OR
RESULT FROM SUCH IMPROPER USE.
 Operator and any other personnel in the work area are wearing safety glasses with side
shields, dust masks, ear plugs, hard hats, steel-toed work boots, long sleeved shirts, tight
fitting clothing, and gloves. It is also imperative for staff to tie back long hair and to
remove all jewelry.
 Work area has been blocked off to pedestrians, unprotected personnel, and untrained
personnel. In the event pedestrians, unprotected personnel, or untrained personnel enter
the work area, blasting operations are to be stopped immediately.

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 Fire extinguishers are nearby. Also, take note of the location and the contact information
of fire departments close to the work site.
 Belt guards are in working order and are present on the machine where needed at all
times.
 All glass and equipment, including vehicles, are protected from steel shot. This can be
done by loosely hanging a sheet of visqueen or other protective material in front of the
glass or equipment in a curtain-like fashion. The importance of protecting glass and
equipment from steel shot cannot be overemphasized.
 All floors drains have been plugged or covered so as to prevent steel shot from falling
into the drains.
 This equipment is only being used for commercial purposes. This equipment is only to
be operated by professional, trained, and competent operators.
 The operator is aware of his surroundings and will use common sense. THE
OPERATOR IS NOT TO OPERATE THE EQUIPMENT IF HE IS TIRED,
DISTRACTED, OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATIONS THAT DECREASE AWARENESS!
Safety — Start Up
After performing the site assessment safety procedures listed above, bring the BP-10 SUPER and
the dust collector to the work area and perform the following procedures:
 Verify that personnel are competent and that they have read and understood the safety
information in this manual. Staff must also be familiar with how to operate the machine
and with all of its components. Make certain that all personnel follow all safety
instructions and programs required by their company and by the worksite.
 Make certain that all belt guards are in working order and are present on the machine
where needed.
 Verify that all of the machine’s parts are assembled safely and correctly.
Note: It is recommended to have original spare parts and wear parts on hand. It is
imperative that the machine receive special attention and regular maintenance in
order to function properly and to operate safely.
 Inspect all electrical cords on the BP-10 SUPER for damage, tears, or other signs of wear.
If electrical cords are damaged, then do not attempt to perform blasting operations until
cords have been repaired or replaced.
 Inspect the exhaust hose for damage. If exhaust hose is damaged, then do not perform
blasting operations until the hose has been repaired or replaced.
 Inspect the dust collector. Verify that the dust bin is empty, filters are clean and clear of
debris, and motors and fans are in working order.
Note: The dust bin must be emptied whenever it becomes full. Failure to empty the
dust bin could result in serious damage to the machine and/or serious injury to the
operator.
 Inspect the duct hose leading from the BP-10 SUPER to the dust collector. Make sure
hose is free of debris, hose is not cracked, and holes do not exist. If necessary, replace
hose.

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 Make certain that all screws and other fasteners are tight.
 Check the shot storage hopper, the feed spout, and the blast wheel parts for foreign
bodies and remove them if present.
 Check the blast wheel blades, control cage, liners, and magnets for damages and wear.
Wear grooves are acceptable until 50% of blade thickness has been worn away. When
blade thickness has been worn away by more than 50%, replace all blades as a set.
 Check the front, side, and rear seal system and brush seals for excessive wear.
 Check the tightness of the hose connections and the condition of the hose to the filter.
 Check the electrical connections for dirt and foreign body deposits.
 Verify that the electrical motors are free of dirt and other contaminants.
 Check the level of shot in the storage hopper. Refill hopper if necessary.
 Verify that the main power cable and the dust hose are free of damage. Replace or repair
all damaged parts before putting the machine into operation.
 Connect the blast cleaning machine and the filter unit with the dust hose. Use hose
clamps at the connections.
 Connect the supply cable of the blast cleaning machine with filter unit. Connect the
electrical cable of the filter unit with the site supply.
 Make certain that the side seals are positioned correctly in the side seal boxes.
 Check that the filter dust container has been emptied.
 Always blast in a straight line away from the dust collector. Blasting in a straight line
will produce the most uniform results. NEVER RUN OVER ANYTHING WITH THE
BP-10 SUPER! RUNNING OVER AN EXTENSION CORD, AIR LINES, REBAR
EXPANSION JOINTS, OPENINGS IN FLOOR, DRAINS, ETC. WITH THE BP-
10 SUPER CAN RESULT IN SERIOUS INJURY TO THE OPERATOR AND/OR
DAMAGE TO THE EQUIPMENT!
 Make certain to keep hands away from all moving parts once the machine is in operation.
 Make certain to never stand next to the blast housing while the BP-10 SUPER is in
operation as blade failure could result in serious injury.
 Make certain that the shot hopper door is closed while the machine is in operation as the
BP-10 SUPER throws shot which could present a serious danger if the shot hopper door
is not properly closed.
 Make certain that the blast seals of the BP-10 SUPER are not worn out. As these seals
provide the suction that is required by the machine, they will become dislodged if they
become worn out. This will then result in shot being discharged from the machine. It is
consequently recommended that the operator make absolutely certain that the blast seals
are in good working condition before putting the BP-10 SUPER into operation.
 In the unlikely event of a failure, turn the ignition key to the OFF position.
Note: If the BP-10 SUPER shotblasting machine is operated using a generator as the
power source, the generator must be operated in accordance with the current VDE
directives (this applies to the protective earth conductor in particular) in order to
ensure that all safety devices are functioning and to eliminate possible damage to
electrical components.

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Safety — Operation Procedures
When operating the BP-10 SUPER, perform the following safety procedures:
 SUPPORT PERSONNEL MUST KEEP A SAFE DISTANCE FROM THE
MACHINE WHILE IT IS IN OPERATION! DO NOT STAND IN FRONT OF
THE MACHINE WHILE IT IS IN OPERATION!
 Since the speed of the machine determines the depth of its cut, it is advised that the
operator run a test pattern. Failure to run a test pattern could result in the machine
gouging the floor.
 The blast pattern needs to be inspected by the operator at least every ten feet as variation
in concrete means that the concrete or the coated surface may be softer in some areas than
it is in others.
 Whenever the dust collector becomes full, it must be emptied. Failure to empty the dust
collector could result in the machine losing its suction to the floor. If this happens, then
all of the shot will fall out of the shot hopper.
 Never switch off or remove the exhaust and ventilation devices when the machine is in
operation.
 A SECOND PERSON MUST BE PRESENT SO AS TO PULL OUT THE
MACHINE’S PLUG IN AN EMERGENCY! THE WORK AREA MUST THEN
BE SEALED OFF USING A RED AND WHITE SAFETY CHAIN AND A
DANGER SIGN! USE A TOOL THAT IS INSULATED AGAINST VOLTAGES!
 IF AN ERROR OCCURS WHILE THE MACHINE IS IN OPERATION, IT MUST
BE SHUT DOWN IMMEDIATELY! THE CAUSE OF THE ERROR MUST BE
ESTABLISHED IMMEDIATELY!
 IF CABLES BECOME LOOSE OR SCORCHED, THE MACHINE MUST BE
SHUT DOWN IMMEDIATELY!
Safety — Shut Down Procedures
When shutting down the BP-10 SUPER, always perform the following safety procedures:
 Shut off the shot supply by pulling the shot valve handle in reverse.
 Advance the machine until you are sure that no deep holes are being blasted into the
surface.
 Turn off the breakers to the BP-10 SUPER and to the dust collector.
 Turn switch on the BP-10 SUPER and dust collector to the OFF position.
 Empty dust from the dust collector. WHEN REMOVING DUST FROM DUST
COLLECTOR, ALWAYS WEAR A PARTICLE MASK. CONCRETE DUST
MAY CONTAIN PARTICLES WHICH ARE EXTREMELY HAZARDOUS!
THESE PARTICLES SHOULD NEVER BE INHALED!

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 Empty all shot from the shot hopper on the BP-10 SUPER. Shot should never be left in
BP-10 SUPER after work is performed. Never move or transport BP-10 SUPER with
shot in the shot hopper as this may result in damage to the equipment.
 AFTER COMPLETING WORK, CLEAN ALL STRAY SHOT FROM WORK
AREA. SHOT CAN BE CLEANED WITH A MAGNETIC BROOM OR WITH A
SHOP VACUUM. NEVER LEAVE STRAY SHOT IN WORK AREA AS SHOT
REPRESENTS A SLIP AND FALL HAZARD! STEPPING AND FALLING ON
STEEL SHOT CAN RESULT IN SERIOUS INJURY OR EVEN DEATH!
Safety — Maintenance Procedures
When performing maintenance on the BP-10 SUPER, make certain that the following safety
procedures are followed:
 Verify that the BP-10 SUPER and the dust collector are not in operation. Attempting
to perform maintenance operations on the BP-10 SUPER or the dust collector while
they are in operation could lead to serious injury or death.
 Verify that all moving parts on the BP-10 SUPER have completely stopped moving.
 Make certain that all moveable parts have been secured so that accidental movement
of the BP-10 SUPER will not result in these parts moving.
 Verify that the BP-10 SUPER and the dust collector are on a level and stable surface.
 Make certain that the BP-10 SUPER is in the Safety off position (valve is closed,
blast machine is switched off, dust collector is switched off, all drives are at a
standstill, and main plug has been pulled).
 If repairing the underside of the BP-10 SUPER, then be certain to use jack stands.
Never work under equipment that is not properly blocked.
 All repairs to electrical components, including wiring, should be performed by a
licensed electrician.
 When performing electrical servicing work, maker certain that all replacement
electrical components comply with the original parts and are correctly adjusted.
 All other repairs must be completed by competent, qualified personnel.
 FAILURE TO REPLACE LOOSE OR DAMAGED PARTS COULD CAUSE
DAMAGE TO THE EQUIPMENT AND/OR SERIOUS INJURY OR DEATH
TO THE OPERATOR!
 Verify that aggressive cleaning products are not used.
 MAKE CERTAIN TO NEVER WELD, FLAME CUT/TORCH, OR PERFORM
ANY GRINDINGWORK ON THE BP-10 SUPER WITHOUT WRITTEN
AUTHORIZATION FROM BLASTPRO MANUFACTURING, INC!
 Make certain that electrical equipment is inspected regularly.
 Verify that all screw connections that were undone during maintenance work are
retightened prior to putting the machine back into operation.
 After performing maintenance operations on the BP-10 SUPER and dust collector,
verify that all safety labels, guards, control panels, housings, lids, seals, casters,
magnets and other parts that have been replaced are secure.