Impacts S210E User manual

Operating Manual
S210E
Your Partner for Mobile Surface Preparation
IMPACTSamericas.com

Table of Contents
1.0 Technical Data.............................................1
2.0 Safety Instructions .........................................3
3.0 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.0 Transportation............................................16
5.0 Start Up .................................................18
6.0 Operation................................................21
7.0 Maintenance .............................................25
8.0 Electrical System .........................................32
9.0 Error Diagnostics .........................................34
10.0 Spare Parts ..............................................37
IMPACTS Americas
1384 Bungalow Rd.
Morris, IL 60450 USA
[phone]
[phone] Fax
www.IMPACTSAmericas.com
[April 2018]
Please note: The following safety instructions must be followed
as shown in this operating manual. Failure to do so may result
in hazard to health or possible death.

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Chapter 1.0 Technical Data
1.1 Rating
1.2 Unit Specifications
1.3 Operative Range and Correct Usage
1.4 Stand-by Power Supply (Generator)
1.5 Advice for Operator of the Blast Machine
1.6 Machine Type Designation
1.1 Rating
Machine: IMPACTS Blast Machine
Machine-Type: S210E
Manufacturer: IMPACTS Americas
1384 Bungalow Rd.
Morris, IL 60450 U.S.A.
1.2 Unit Specifications
Machine
S210E
Dust Collector (optional)
PM3003AR
Length 34 in.-41 in. (875 mm-1045 mm) 32 in. (80 cm)
Width 11.6 in. (295 mm) 24 in. (60 cm)
Height 31 in.-40.5 in. (795 mm-1030 mm) 46 in. (118 cm)
Weight 99 lb. (45 kg) 186 lbs. (84 kg)
Connected loads of the electrical system:
Power 3.0 HP (2.3 kW) 3 x 1.3HP (2.4 kW)
Electrical
Connection
110 V, 60 Hz
Plug Fuse 20 AMP
120V/60Hz, 20A
1.3 Operative Range and Correct Usage
The blast machine is designed to be used on clean, dry, horizontal surfaces without
any obstacles. The machine cannot be used for any other purpose. The
manufacturer will not be held liable for damages resulting from incorrect usage. In
cases of wrong usage, the user will assume all risks and damages.

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1.4 Stand-by Power Supply (Generator)
If the blast machine is connected to a generator, the generator must be operated in
accordance with the current VDE directives (this applies especially to the protective
earth conductor) in order to ensure that all safety devices are functioning and are
able to eliminate possible damage to electrical components.
1.5 Advice for Operators of the Blast Machine
During the operation of the machine, it may be possible to exceed the acceptable
noise levels of 85 dB(A). This is dependent on various locations and circumstances.
When the noise level is 85 dB(A) or more, the machine operator and the persons
working near the machine must wear sound-insulating devices.
1.6 Machine Type Designation
Machine Type: S210E
Unit / Designation: IMPACTS Blast Machine
Working Width: 8.26 in. (210mm)
Drive: Progressively adjustable 1-59 ft/min / 0-18 m/min
Blasting Capacity: Up to 400 SF/hr / 40 m²/h
Abrasive Consumption: ~100 g/m²
Dust Hose Connection: 2 in. (50mm)
Recommended Dust Collector: PM3003AR

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Chapter 2.0 Safety Instructions
2.1 Explanation of Warnings and Symbols
2.2 Organizational Measures
2.3 Personnel Selection and Qualification
2.4 Safety Precautions Applicable to Different Operating Conditions
2.5 Repair Work, Maintenance Activities, and Default Repair on the Job Side
2.6 Definition of the Safety Off Position
2.7 Dangerous Aspects of the Machine
2.8 Electrical Engineering Regulations
2.9 For Special Attention
2.1 Explanation of Warnings and Symbols
The following symbols are used in the operating instructions to highlight areas of
particular importance:
Operational Safety
This symbol will be shown in these Operating Instructions next to all safety precautions that
are to be taken in order to ensure prevention of injury. Follow these instructions and take
special care in these circumstances. In addition to these instructions, the general safety
precautions and the local accident prevention guidelines also should be followed. Please
check if there are special regulations for the particular job site.
Safety Goggles/ Ear Protection
Information, instructions, and restrictions with regards to possible risks of personal injury or
extensive damage to materials.
Electrical Warning
Warning against dangerous voltages.
2.2 Organizational Measures
The Operating Instructions are to be kept near the machine and must be reachable
all the times!
In addition to the Operating Instructions, general and legal regulations regarding accident prevention
and environmental protection must be indicated every time.
Such duties may, for example, relate to the handling of hazardous substances or to the provision and
wearing of personal protection equipment as well as compliance with local traffic regulations.

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The Operating Instructions must be supplemented by instructions including the duty to supervise and
report relating to particular local working practices; for example, work organization, work procedures,
and personnel allocation.
Personnel working with the machine must read the Operating Instructions before starting the work,
in particular. Chapter 2 "Safety Instructions." This must be done before starting any work with the
machine. This applies to certain activities such as setting up the machine, carrying out maintenance
work, or training staff to work with the machine.
From time to time, the working practices of the staff should be checked regarding awareness of safety
and hazards.
Personnel must tie back long hair and not wear loose clothing or any jewelry. There
is risk of injury in getting stuck or being drawn into moving machinery. Use personal
protection equipment whenever necessary and required by regulations!
Take notice of all safety and hazard notices on the machine. They must be kept complete and legible.
If safety-critical changes occur to the machine or its performance, the machine must
be shut down immediately! The cause of the fault must be determined immediately
and be repaired before starting work again.
Changes, add-ons, or conversions which might have an influence to the safety of the machine must
not be undertaken without the permission of the manufacturer. This applies in particular to the fitting
and adjustment of safety devices and to welding on major and load bearing parts.
Spare parts must always comply with the technical requirements and the specification of the
manufacturer. Original spare parts by the manufacturer are guaranteed compliant.
Inspection intervals and intervals for recurring checks specified in these Operating Instructions must
be followed. At the same time, it is necessary to meet all legal requirements. To perform maintenance
work correctly, it is important to be equipped with proper tools for the task in question.
The location and the operation of fire extinguishers must be made known at each job site. Take note
of the facilities for fire reporting and fighting fires!
2.3 Personnel Selection and Qualification
Fundamental Duties
Only trained personnel can operate and perform work on the machine. Note the
statutory minimum age! Clearly specify the responsibilities of personnel for
operation, setup, service, and maintenance work.
Clearly define the machine operator's responsibilities regarding traffic safety regulations and empower
him/her to decline instructions from third parties who are not complying with the safety requirements.

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Personnel being trained or individuals testing the equipment must always be supervised by an
experienced operator.
Work on the electrical parts of the equipment may only be undertaken by a skilled
electrician or by a trained person under the guidance and supervision of a skilled
electrician in accordance with the electrical engineering regulations.
2.4 Safety Precautions Applicable to Different Operating Conditions
Avoid any method of working that impairs safety! All precautions have to be taken. The machine must
only be used in a safe and functional condition.
Only operate the machine when all safety devices and related safety equipment,
e.g. detachable safety devices, emergency stops, and suction devices, are present
and operational!
The machine has to be checked visually at least once a day for any damage and defects.
In the event of operational malfunctions the machine must be shut down immediately and secured.
The error must be rectified before starting the machine again.
Secure the work area around the machine in public areas providing a safety
distance of at least 7 ft./ 2m around the machine.
Default must be rectified immediately!
Start up / switch off operations and control devices have to be handled in accordance with the
Operating Instructions.
All persons in the proximity of the machine must wear safety glasses with lateral
protection as well as safety shoes. Ear protection may be required. The operator is
required to wear close fitting protective clothing.
Use only extension cables for extending the main cable that are sized and marked in accordance with
the overall power consumption of the machine following valid VDE and local guidelines.
Before starting the machine ensure that no person in the job site can be endangered when the
machine starts running.
Do not switch off or remove the exhaust and ventilation devices when the machine
is running!

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2.5 Repair Work, Maintenance Activities, and Default Repair on the Job Site
Mechanical Service Work
These activities can only be undertaken by qualified personnel. Please follow any
special safety instructions in the various chapters on servicing the machine (see
Chapter 7).
Before starting any servicing work on the machine, put the machine in the Safety off position (as
described in Chapter 2.6) in order to prevent the machine from being switched on accidentally.
Adjustments, servicing, and inspection work and inspection intervals specified in these Operating
Instructions as well as any information on the replacement on parts and systems of the machine must
be undertaken and/or complied with.
The operator must be informed of any maintenance or repair work done to the machine.
Startup and shut off procedures must be done in accordance with the Operating Instructions during
all work related to the use, repair, and adjustment of the machine. The repair personnel must also be
aware of the safety devices during inspection, maintenance, and repair.
The machine must be shut off completely for repair or maintenance work. Please
disconnect the main plug in order to prevent the machine from being switched on
accidentally.
The dust collector bin must be emptied before transportation. Please handle in accordance with the
regulation how to dispose the dust and make sure that you meet the local regulations. Do not use any
aggressive cleaning materials! Use only lint-free cleaning cloths.
Always remember to tighten any screw connections that are undone during servicing and
maintenance work!
If safety devices need to be dismantled during setting up, servicing, or repair work, these safety
devices must be reinstalled and inspected immediately after completion of the service.
Make sure that process materials and replacement parts are disposed of safely and in an
environmentally-friendly manner.
Work on the electrical parts of the equipment may only be undertaken by a skilled
electrician or by a trained person under the guidance and supervision of a skilled
electrician in accordance with the electrical engineering regulations.
Make sure that electrical components used for replacement purpose comply with the original parts
and are correctly adjusted if necessary.

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2.6 Definition of the Safety Off Position
The safety off position is the position of the machine when it cannot generate any hazard. Setting the
machine in the safety off position means:
1. Switch off the blast machine.
2. Switch off the dust collector.
3. Wait for standstill of all drives.
4. Pull out main plugs.
5. Secure the machine against accidental start up.
2.7 Particular Dangerous Aspects of the Machine
Every machine not used according to the regulations may be hazardous for
personnel during operating, setting-up, and service. The operating authority is
responsible for compliance with the safety regulations during operation and
maintenance of safety devices supplied with the machine as well as the provision of
appropriate additional safety devices.
Danger of Injury!
Abrasive leaves the blast housing at high speed!
Moving Parts!
Lift and tip the machine only when it is in the Safety Off
position!
It is not allowed to stay within the working radius of the
machine!
2.8 Electrical Engineering Regulations
Work on the electrical parts of the equipment may only be undertaken by a skilled
electrician or by a trained person under the guidance and supervision of a skilled
electrician in accordance with the electrical engineering regulations.
Use only extension cables for extending the main cable that are sized and marked
in accordance with the overall power consumption of the machine following valid
VDE and local guidelines. In case there is any question, ask the manufacturer or a
skilled electrician.

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The electrical parts of the machine must be inspected regularly. Please note in
particular the specified recurring inspections according to BGV A3 or local
regulations. Defects such as loose connections or scorched cables must be rectified
immediately. Call a skilled electrician or the IMPACTS customer service.
If work on live parts is necessary, a second person must be deployed who can pull out
the main plug in an emergency. The working area must be sealed with a red and white
safety chain and a danger sign. Use tools that are insulated against voltages.
Only start work once you are familiar with the electrical engineering regulations that
apply to your area.
Only use voltage seekers that comply with the regulations when troubleshooting. From time to time,
check voltage seekers to ensure that they are operationally efficient.
2.9 For Special Attention
Use only proper and default free tools for your work. Damaged tools have to be repaired immediately
or be replaced.
Use safety equipment and clothing (e.g. safety glasses, safety shoes, safety gloves) during operation
of the machine at all times for your safety.
Please instruct your operators and the repair personnel about the following points:
• Greasing, cleaning, and all repair work is only allowed if the machine is in the safety off position
(see Section 2.6).
• No one is allowed to open or remove safety covers while the machine is running.
• Replace all safety covers and safety devices after cleaning, repair, and maintenance work.
• Do not touch moving parts or walk into the working path of the machine.
• Before start up of the machine after any cleaning, repair, or maintenance work, ensure that no
person in the working area could be endangered by the machine.