Blastrac BDS-66 User manual

OPERATING MANUAL BDC-66
VERSION 1.3

2
EC DECLARATION OF CONFORMITY
in accordance with Appendix II sub A of Directive 2006/42/EC
BLASTRAC B.V.
Utrechthaven 12
NL - 3433 PN NIEUWEGEIN
Tel: [phone]
Fax: [phone]
[e-mail]
The Netherlands
We declare under our sole responsibility that the machine as described below conforms with the Health and
Safety requirements of the European Directive for machine Safety.
In case of changes to the machine without our written authorization this declaration loses its validity.
Model: Blastrac BDC-66 Serial number: xxxxxB
1. satisfies the conditions set out in the Machine Directive (Directive 2006/42/EC); Low voltage directive
(2006/95/EC, as last amended; EMC directive 2004/108/EC, as last amended)
2. satisfies the following harmonized standards:
NEN-EN 292-1, NEN-EN 60335-1, NEN-EN 60335-2-69, NEN-EN 55014, NEN-EN 55014-2 and NEN-EN
61000-3-2
Nieuwegein 08-12-2013

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Table of contents
EC Declaration of Conformity 02
1. Introduction 04
2. Machine description 04
3. Safety 06
Safety precautions - general
Safety precautions - with regard to transport
Safety regulations –with regard to maintenance
4. Before operation 08
Checkpoints of power supply
5. Operation 08
Starting / stopping the machine
Work with the machine
Interrupting work
6. Maintenance 09
Filter replacement
Pulse system
Compressor
7. Special option 11
8. Technical data 12
Contact 13

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1. Introduction
It is important that all persons who are working or maintaining this machine read the manual carefully and
understand it fully.
Keep this manual near to the machine, so it can always be consulted.
Only authorized and trained personnel may operate this machine.
2. Machine description
The Blastrac dust collector BDC-66 can only be used for dry cleaning.
It should only be used for removing not-inflammable dust or substances.
The BDC-66 must not be used for carcinogenic or asbestos substances.
The machine is designed for usage in conditions according to classification M (see below).
Classification acc. standard EN 60335-2-69 –Annexe AA
Class Designation
L
(Low risk ) for separating dust with an expo
sure
limit value of over 1 mg/m3, depending on the
volume occupied.
M
(BDC-66)
(Medium risk ) for separating dust with an
exposure limit value of over 0,1 mg/m3,
depending on the volume occupied.
H
(High risk ) for separating al dust with an
exposure limit value lower than 0,1 mg/m3,
depending on the volume occupied. including
carcinogenic and pathogenic dusts.
Dust emissions into the environment
Class Value of performance
L Retains at least 99,1 % of particles measuring ≥3 μm
M Retains at least 99,9 % of particles measuring ≥3 μm
H Class H13 HEPA filter in accordance with EN1822
Application
The BDC-66 is especially designed to be used in combination with Blastrac machines.
And can also be used with every other type of machine.
Contact Blastrac B.V. for the correct execution and combinations.

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1 Dust bin kit
2 Longo pack kit
3 Big bag kit
4 Rubber impact plate
5
Manometer, shows the pressure of the air
tank. The pulse to clean the filters must be
given at 5 –5.5 bar.
6
Dr
ain valve. Open regular to remove water
from the air tank.
7 Pressure valve, must be set on 5 - 5.5 bar
8 Water separator
9 Air filter compressor

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3. Safety
Before operating the machine, the personnel must be familiar with the safety instructions given in this manual.
Keep this manual near to the machine, so that it may always be consulted.
Safety precautions –general
§It should only be used for removing not-inflammable dust or substances.
§The unit should not be used near flammable gasses or substances.
§The BDC-66 must not be applied for carcinogenic or asbestos substances.
§Do not use the unit when it is damaged.
§Do not use damaged extension cables.
§Do not pull the power supply cable over sharp edges, fold the cable or clamp it.
§Never use this machine for sucking water or liquids.
§Acids, acetone or solvents can damage the machine.
§During a standstill of the machine, pull out the plug and turn main switch.
§Don’t pull out the power supply cable out by the wire, but by the connector.
§Use only original Blastrac parts.
§The dust collector must be yearly overhauled by a skilled technician.
Safety precautions –with regard to transport
§When transporting the dust collector do so in such a manner that damage due to the effects of the use
of force or incorrect loading and unloading is avoided.
§Before the dust collector is removed from the hazardous zone, take precautions to prevent dust from
escaping.
Safety precautions –with regard to maintenance
§To allow the user to carry out maintenance operations, the dust collector must be disassembled,
cleaned and inspected as far as reasonably possible, without causing hazards for the maintenance staff
or other people.
§The suitable precautions include decontamination before disassembling the dust collector, adequate
filtered ventilation of the exhaust air from the room in which it is disassembled, cleaning of the
maintenance area and suitable personal protection.
§The external parts of the dust collector must be decontaminated by cleaning and vacuuming methods,
de-dusted before being taken out from the hazardous zone. All parts of the dust collector must be
considered as contaminated when they are removed from the hazardous zone and appropriate actions
must be taken to prevent dust from dispersing.
§When maintenance or repair procedures are carried out, all the contaminated elements that cannot be
properly cleaned, must be destroyed.
§These elements must be disposed of in sealed bags according to the applicable regulations and in
accordance with the local laws governing the disposal of such material.
§This procedure must also be followed when the filters have to be disposed.
§Compartments that are not dust-tight must be opened with suitable tools and thoroughly cleaned.

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Safety regulations
The following sticker is placed on the machine.
Meanings of these symbols are:
§Ear protection is obliged
§Safety glasses with lateral protection are obliged
§CE-mark on this machine
§Safety shoes obliged
§Consult the manual before operating the machine
Personnel must tie back long hair and not wear loose clothing or jewellery including rings.
Wear gloves and dust mask during operating the machine.
§Persons who are not operating the machine must not be permitted to stay in the surrounding area of
the machine.
§Don’t change anything on the machine. Use always cables which are approved and safety earthed
(extend) cables. The machine is always equipped with an earthed connection, do not change this and
use always earthed cables with an earthed plug.
§Connect the main power supply cable to an installation with an earth leakage circuit breaker.
§Inspect and test the electrical components regularly. The electrical components have to satisfy to the
requirements which apply to these components.
§Always call a skilled electrician or your distributor when you have questions about the safety of the
electrical components.
§Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or
by trained persons under the guidance and supervision of a skilled electrician as well as in accordance
with the electrical engineering regulations.
§Pull out the main plug during inspections and repair operations on the machine and turn main switch.
§Never operate the machine when the surface is wet.
§Never use the machine in the rain.

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4. Before operation
Before using the machine it is essential to inspect the machine.
It is not permitted to use the machine if the machine safety is not according the checkpoints below.
Checkpoints of electrical safety
§Use only extension cables for extending the main cable that are sized and marked in accordance with
the overall power consumption of the machine.
§Electrical cables must be rolled entirely off of the reels.
§Any damage to electric cables is not permitted
§Use an electrical power supply connection with earth connection.
§The main switch of the machine should be put to ‘Off’before connecting to the power supply.
5. Operation
Starting / stopping the machine
·Connect the dust hose to the machine.
·Connect the dust collector to the power supply.
·Switch on the main switch.
·Switch on first the compressor motor.
·Secondly switch on the fan motor.
·Carry out this actions in opposite sequence to stop the machine.
Work with the machine
·Regular check the contents of the dust-bin.
·Regular open the drain valve to remove water from the air tank.
Interrupting work
·When temporarily interrupting the work (1/2 hour –1 hour), turn off the fan unit only. Pulse cleaning
of the filter system will continue and will increase the life-time of the filter cartridges.
·During a longer stand still of the dust collector, first switch off the fan unit. Let the pulse cleaning cycle
run for +/- 5 minutes. Switch off the compressor unit and Main-switch.
·Disconnect the power-supply cable.
·Close silencer when the machine is not working, so there is no change that water can get in.
·Prevent unauthorized persons from getting access to the dust collector or take measurements to
prevent unauthorized working with the equipment.
1 Compressor ON/OFF
2 Fan motor ON/OFF
3 Emergency shut down
4 Power socket
5 Power ON/OFF –main switch

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6. Maintenance
Pay attention to Chapter 3 "Safety" during maintenance and repair works.
Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill
periods of the dust collector. Regular maintenance therefore is imperative.
Operational safety and service life of the dust collector depend, among other things, on proper maintenance.
The following table shows recommendations about time, inspection and maintenance for the normal use of the
dust collector.
Operating hours/
time period Inspection points, maintenance instructions
12 h after repairing
Check all accessible screw connections for tight seat.
Daily and prior to
starting work
Check all safety devices working adequate.
Check the function of the residual current operated device.
Check the hose connections for tightness and fixed seat.
Check the hose to the filter for damages.
Make sure that the dust bin of the filter is emptied
Check the electric connections for sediments of dirt or foreign bodies.
Check the electric motors for dirt and other contaminants.
Annually
Full overhaul and cleaning of the complete dust collector.
The time indications are based on uninterrupted operation. When the indicated number of working hours is not
achieved during the corresponding period, the period can be extended. However a full overhaul must be
carried out at least once a year.
Due to different working conditions it can’t be foreseen how frequently inspections for wear check’s,
inspection, maintenance and repair works ought to be carried out. Prepare a suitable inspection schedule
considering your own working conditions and experience.
Our specialists will be happy to assist you with more advice.
Prior to any repair works on the dust collector and its drives, secure
the dust collector against unintentional switching on. Put the dust
collector to its safety off position. Also make sure there is no air
pressure on the pulse system.
Follow additional operating and maintenance of OEM if included
during your service and maintenance work.
Further is advised:
Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture,
heat, dust and shocks.
All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine.
Any guarantee on the machine is expired when:
§Non original Blastrac parts have been used
§Repair work is not done by qualified Blastrac personnel
§Changes, add on’s or conversions are undertaken without written permission of Blastrac BV

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Filter replacement
By mounting new filter cartridges pay attention that their gasket at the upper side lies firm at the sheet steel
of the filter chamber. A tilt of the filter cartridge result in leakage and they suction contaminants in the clean
part and consequently blow they backwards in the outer air.
Pulse system
The dust collector is provided with a air pulse cleaning system which increases the life of the filter cartridges.
The system works by use of pressurized air, built up by a compressor
The air is leaded through a water separator to the pulse system.
The cooled air passes a control valve, which regulates the systems pressure , and then builds up pressure in
the pulse tank.
Normally the pressure in the system is 5 –5.5 bar. The safety valve mounted on the compressor is activated
at approximately 10 bar.
This provision is to ensure that when there is a defect in the Control valve, the pressure in the pulse tank
remains within safe limits.
If the pressure of 5 bar is not reached, it is possible that there is a leakage in the pneumatic circuit or the air
filter of the compressor is dirty.
When there is pressure but the pulse system does not function, there might be a problem in the electrical
system which controls the pulsing system. Check the wiring and the PLC-settings.
Advised is to take contact with Blastrac Support in order to prevent operational problems.
Compressor
Replacement or cleaning of the air filter of the compressor (item 11 page 5) is depending on the environment
in which the dust collector is operating.
Advised is to take contact with Blastrac support in order to prevent operational problems.

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7. Special option
For request we have got advanced option for work were is necessary to use special equipment.
7.1 Hepa filter
Task of this option is keep more clean air at work by the use of high class hepa filter. Applied by us filters have
high filtration efficiency starting from just 99,95%.
7.2 Difference vacuum gauge
A vacuum gauge measures the difference between the under pressure above the filters and inner filter house.
So the higher the difference pressure are, the worse the filter is working. This readout indicates the need to
replace filters.

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8. Technical data
BDC
-
66/dual voltage
3x230 volt BDC-66
3x400 volt
Power consumption 6,3 kW IE3 5,5 kW IE3
Electrical consumption 3x 230 Volt IE3 3x 400 Volt
Frequency 60 Hz 50 Hz
Amperage connection 63 Ampere 5 pole / 63 Ampere
Supply cable 4 x 16mm
2
(15m) 4 x 16mm2 (15m)
Available plug
connections
5 pole / 63 Ampere 5 pole / 63 Ampere
Air flow
(with 20m hose 6”and
medium shot blaster)
1078m3/hr
Air flow without hose 2200m3/hr
Vacuum 51 mbar
Dust hose connection Ø127mm / Ø150 mm
Dust bin capacity 150L
Longo pack capacity 25L
Dust bag 67,5L / 145L
Length 1731mm
Width 757mm
Height 1643mm
Weight 460kg
Design and specifications are subject to change without notice by Blastrac B.V.

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Headquarter
Blastrac The Netherlands
Utrechthaven 12
NL –3433 PN Nieuwegein
Tel –0031 30 601 88 66
Fax –0031 30 601 83 33
[e-mail]
Blastrac Poland
Golina, Dworcowa 47e
PL –63-200 Jarocin
Tel –0048 627 40 41 50
Fax –0048 627 40 41 51
[e-mail]
Blastrac Italy
S.S. 10 Padana Inferiore, 41
IT –29012 Caorso (PC)
Tel –0039 0523 81 42 41
Fax –0039 0523 81 42 45
[e-mail]
Blastrac United Kingdom
Unit 2, Outgang Lane, Dinnington
Sheffield, South Yorkshire
GB –S25 3QY, England
Tel –0044 1909 56 91 18
Fax –0044 1909 56 75 70
[e-mail]
Blastrac Germany
Richard Byrd Straβe 15
D –50829 Köln (Ossendorf)
Tel –0049 221 70 90 32 0
Fax –0049 221 70 90 32 22
[e-mail]
Blastrac Spain
Calle Copernico, 16
Nave 2
E –28820 Coslada
Tel –0034 91 660 10 65
Fax –0034 91 672 72 11
[e-mail]
Blastrac France (ZI)
29, Avenue des Temps Modernes
F –86360 Chasseneuil du Poitou
Tel –0033 549 00 49 20
Fax –0033 549 00 49 21
[e-mail]
Blastrac Ukraine
Nezalezhnosti 14, of. 21
UA –07400 Brovary
Tel –0038 44 222 51 28
Fax –0038 44 277 98 29
[e-mail]