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Assembly & Operation Manual
Blizzard Power Plow Snowplow
Model 8611
BLIZZARD
POWER PLOW
®
iTable of Contents
Table of Contents
01 Snowplow Accessories
02 Warning!
03 Snowplow Operation
Assembly Instructions
04 Unpacking & Inspection
05 Moldboard & A-frame Assembly
10 Electrical Assembly - Plow Harness
11 Electrical Assembly - Vehicle Harness
14 Testing The Snowplow
16 Mounting & Dismounting Instructions
Maintenance & Plow Specifications
17 Regular Maintenance
18 Storing Your Snowplow
19 Plow Specifications
Torque Specifications
20 Bolts & Hydraulic Adapters
Plow Diagrams & Part Lists
21 Model 8611 Power Plow Snowplow Parts List
25 Notes
26 Model 8611 Power Plow Snowplow Assembly Schematic
28 Hydraulic Manifold Detail
Electrical Diagrams
29 Coil Harness & Hydraulic Manifold Schematics
30 Plow Harness
31 Plow Harness Wire Schematic
32 Main Lighting Harness - Relay Version
33 Main Lighting Harness - Relay Version Wire Schematic
34 Vehicle Harness
35 Vehicle Harness Wire Schematic
36 Molded Plug Pin Locations
Troubleshooting
37 Troubleshooting Guide
Warranties
40 Limited Consumer Warranty
41 Commercial Warranty
Introduction
Congratulations on purchasing the most
advanced snowplow available! The
Blizzard Power Plow™ snowplow is
clearing new trails for innovative design,
rugged durability, quality craftsmanship
and superior performance. Our exclu-
sive products are manufactured and
tested in Michigan’s Upper Peninsula,
the snow capital of the Midwest. With
an annual snowfall averaging over 250,"
we couldn’t imagine building snow re-
moval products anywhere else!
Your Blizzard Power Plow™ snowplow is
equipped with versatile features design-
ed for years of dependable service. The
hydraulic draw latch mounting system
positively aligns the plow for fast install-
ation or removal. 23" expanding wings
automatically transform a compact 8'-6"
blade into a massive 11'-3" machine.
Also, the independent wings can pivot
forward to form our 9'-10" BucketBlade™
position. Now you can carry more snow
even further. Safety features include full
moldboard trip action, enclosed hydrau-
lics and automatic cylinder pressure relief.
To ensure years of optimum snowplow
performance, review the contents of this
manual. It contains assembly informa-
tion, detailed diagrams, complete parts
listings, maintenance guidelines and
troubleshooting tips.
Should you need additional information,
contact your local Blizzard Power Plow™
Snowplow Dealer. Their knowledgeable
staff is well informed on the latest
Power Plow™ snowplow information.
They are also your source for replace-
ment parts, technical assistance and all
service repairs.
Comments, suggestions or concerns?
Address all correspondence to:
Blizzard Corporation
Customer Service Department
95 Airpark Boulevard
Calumet, MI 49913
E-mail: info@blizzardplows.com
Snowplow Accessories 01
Blizzard Snowplow Airfoil
P/N 52092
Help channel air flow to
your truck radiator during
the long haul over the road.
Mounted front and center,
our custom airfoil redirects air over the top of the blade and into the
grill of your vehicle. Don’t get stuck on the side of the road! Keep
trucking with this easy-to-install accessory. The airfoil is shipped
with complete mounting hardware.
Adjustable Pedestal Mount
(Model 810 Rocker Switch
or Joystick Controls)
P/N 63078 (12" Shaft)
Easy-to-install and flexible, our
adjustable pedestal mount will
position your Power Plow snow-
plow control station how you want it! Available in a 12" extension,
this quality built accessory will install on either Blizzard Power Plow
snowplow control station in minutes! Ideal for bucket seat vehicles
with low center consoles.This pedestal mount accessory is shipped
with complete mounting hardware.
Model 810 Rocker Switch/
Joystick Control Station
P/N 62109
Like the touch of our standard
rocker switch control but want to
control your Blizzard Power Plow
snowplow with a joystick? Our
optional control gives you the best
of both with a 2-1/4" tall joystick and wing operation rocker switches.
Easily install the control using our Seat Cinch™ system—a Velcro®
strap that wraps around the bench or vehicle console.
Snowplow Accessories
All of the accessories pictured below are currently offered for your snow-
plow. See your local Authorized Blizzard Dealer for pricing and availability.
Visit our web site at www.blizzardplows.com to view new snowplow
accessories and our latest Blizzard snowplow wearables.
Rubber Snow Deflector
P/N 52087
Plow safer and easier with
our custom rubber snow
deflector. This easy-to-install
accessory keeps snow off
of your windshield and in its place—on the ground! Rugged and
durable, the 3/8" thick, 2-ply construction is made to last. The one
piece rubber design allows for wing clearance and provides optimum
snow deflection. The snow deflector is shipped with a “Blizzard Power
Plow” vinyl graphic and complete mounting hardware.
Blizzard Snowplows
Emergency Parts Kit
P/N 63075
Be prepared for unexpected
plow emergencies! This kit
includes the most common
replacement parts conveniently packaged in a small, durable plastic
case. Custom foam insert holds the following plow parts: Angle cylin-
der hose, lift cylinder hose, hitch pin w/hair pin cotter, angle cylinder
bolt w/top lock nut, 90˚ angle cylinder fitting, solenoid, Power Hitch™
toggle switch, corrosion preventive compound (2 oz.) and 10A fuse.
The compact case (13.5"x 9"x3.3") allows for easy storage behind
or under your truck seat.
See page 24 for additional Power
Plow snowplow accessories.
Blizzard Snowplow Rapid
Action Hydraulic Oil
P/N 63070 (Quart)
P/N 63071 (12 Quarts/Case)
P/N 63072 (Gallon)
P/N 63069 (4 Gallons/Case)
Blizzard hydraulic oil is specially
formulated for use in Blizzard
snowplows. This zinc-free product can significantly enhance the
operation and performance of the hydraulic system in the most
inclement weather conditions. Blizzard Snowplow Rapid Action
Hydraulic Oil maintains its viscosity to temperatures as low as -60˚F.
Blizzard hydraulic oil is available by the quart, gallon or case.
02 Warning!
Warning!
Prior to operating your Power Plow snowplow, review the WARNING!
label at the passenger’s side rear of the moldboard (shown below).
Note: Read and understand all warnings indicated in this manual prior
to operating the snowplow. Warnings and cautions in the manual are
indicated by the icons shown to the left.
WARNING:
CAUTION:
1. Properly mount the snowplow prior to moving the vehicle.
2. To prevent accidental plow activation, turn the Power switch on the snowplow control
to the “OFF” position when not in use.
3. Stand clear of the attachment area when mounting the snowplow to the undercarriage
and operating the Power Hitch Connect/Disconnect switch. Failure to do so may result
in serious injury or death.
4. Securely position all mounting pins prior to operating your snowplow.
5. Do not position your body between the snowplow and the vehicle when servicing
or operating.
6. Position the snowplow in such a manner as to not block your vision or plow lights
while in transit.
7. Always travel with the wings fully retracted. Depending on local and state regulations,
you may be exceeding the legal vehicle width when the wings are fully or partially
extended.
8. Do not change the position of the snowplow while in transit.
9. Do not exceed 40 mph when transporting the snowplow.
10. Do not exceed 10 mph when plowing.
11. Always lower the snowplow when the vehicle is parked.
12. Vehicles equipped with air bags are designed to be activated in a frontal collision
equivalent to hitting a solid object or barrier at approximately 14 mph or more.
Careless or high speed driving while plowing snow, which results in vehicle impact
deceleration equivalent to or greater than the airbag deployment threshold described
above, would deploy the airbag.
The Blizzard Power Plow snowplow is protected by U.S. Patents 5,899,007; 5,638,618 and 6,276,076 B1. Other patents pending.
READ
OWNER’S
MANUAL
THOROUGHLY
PRIOR TO
OPERATING
PLOW.
Calumet, MI 49913
Do not exceed the (GVWR)
Gross Vehicle Weight Rating
or (GAWR) Gross Axle Weight
Rating including the snowplow
and ballast. Refer to your
vehicle Owner’s Manual for
the proper weight ratings.
WARNING
BLZ 1005
WARNING
Should the WARNING! label or any of the labels
that came with your snowplow become hard to
read or wear off, contact your local Authorized
Blizzard Dealer for replacements.
Snowplow Operation 03
Snowplow Operation
Your Blizzard Power Plow snowplow is the most advanced and versatile
snowplow on the market. The easy to use controls allow you to automat-
ically adjust the plow blade and wings into an infinite number of plowing
positions. Review the illustrations below to determine the best position for
your plowing needs.
A.
B.
C.
D.
A. Compact Position (8'- 6" Blade Width)
•Primary position when transporting
the snowplow
•For use in heavy snow conditions with poor
visibility, initial clearing and tight quarters
•Ideal application: Residential driveways,
small roads
B. WidePass™ Position (11'-3" Blade Width)
•Primary position for clearing large surfaces
•For use in light snow conditions with good
visibility, final clearing and clean-up
•Ideal application: Large parking lots,
widening roadways
C. BucketBlade™ Position (9'-10" Blade Width)
•Primary position for transporting snow
•For use in initial clearing with decent visibility,
transporting large volumes of snow, final
clean-up
•Ideal application: Roadway intersections
D. WidePass™ Position Angled with
Wing Forward
•Primary position for accelerated angled plowing
•For use in directional plowing, cornering,
diverting snow away from objects or buildings
•Ideal application: Plowing adjacent to buildings,
driveway /road intersections
***** IMPORTANT *****
To prevent premature failure of the power
contactor (solenoid), initiate the plow function
and return the rocker switch and/or joystick to
its neutral or center position. DO NOT hold a
rocker switch and/or joystick in any position
that allows the pump to continuously run
after the main blade or wing has reached its
maximum degree of movement. This will
reduce the useful life of the solenoid.
04 Unpacking & Inspection
Assembly Instructions
Unpacking & Inspection
Your Blizzard Power Plow snowplow has been packaged to withstand
transit and weather related damage. Fully inspect all components upon
receipt of your plow. In the event of shipping damage or missing parts,
immediately contact our Customer Service Department at 1-888-680-8600.
Begin unpacking and inspection in the following order:
1. Remove the shipping document from the end panel of the pallet wrap.
Retain all documentation for your records.
2. All wood framing and polyethylene material should be removed from
the pallet for easy access to the snowplow.
3. Due to the odd shaped components and size of several assembly
parts, various cable ties and corrugated material are used for scratch
resistance and package orientation. Please remove these items prior
to assembly.
4. Place the main blade assembly on a flat, level surface.
Once you have inspected all parts and removed all packaging materials,
your snowplow is ready to be fully assembled.
Pallet Wrap End Panel
The tear resistant woven polyethylene pallet wrap
contains a moisture barrier to help protect all
packaged components and keep out the most
inclement weather during shipping and storage.
The end panel of the pallet cover contains impor-
tant information regarding the snowplow model
and the plow’s serial number. Both of these num-
bers are given together. The first four digits of the
number indicated is always the plow model –
8611 and the entire number sequence make up
the serial number. The shipping document is also
attached to the end panel. Be sure to retain this
list for your records.
Snowplow Serial Number
Hydraulic Pump Serial Number
Telephone Number
Dealer/Distributor
Date of Purchase
Moldboard & A-frame Assembly 05
Moldboard & A-Frame Assembly
1. Begin the moldboard assembly by positioning the PIVOT BEAM and
A-FRAME near the connecting points at the rear of the blade between
the two center support ribs. Feed the right and left group of HYDRAULIC
HOSES protruding from the SLIDE BOX through the 1-1/2" diameter
rubber grommet openings in the front face of the pivot beam.
2. Position the pivot beam between the two support ribs until the con-
necting points on the beam align with those on the plow. Insert one
3/4"-10 x 3" (2" shank) hex head cap screw through each mounting
hole and secure with a 3/4"-10 top lock nut. Tighten each nut until it
is snug with the pivot beam.
CAUTION: Do not over tighten hex head nuts! Binding may
prohibit the pivot beam from moving properly on the plow.
Note: To aid in the remaining installation, rotate the spring loaded kick-
stand clockwise until it locks into place. Adjust the foot on the stand
arm so the height of the A-frame, at its mount points, is 12-1/2" to
level ground (See the diagram to the right). Tighten both of the 1/2"-13
top lock nuts on the kickstand.
3. Position each ANGLE CYLINDER with the rod end of the cylinder
in the pivot beam and the hydraulic hose port facing away from the
A-frame. Secure the cylinder to the pivot beam with a 3/4"-10 x 5-1/2"
hex head cap screw and one 3/4"-10 top lock nut. Extend each cylinder
rod until the cylinder base mounting hole aligns with the hole on the
A-frame angle cylinder bracket. At this point, insert a 3/4"-10 x 5" hex
cap screw and secure it with one 3/4"-10 top lock nut. Repeat the same
installation for the opposite angle cylinder.
4. Remove each dust cap from both of the hydraulic angle cylinder ports
and attach one 9/16"-18 x 9/16"-18 90˚ ADJUSTABLE ELBOW O.R.B.
ADAPTER to each port. Note: All of the hydraulic adapters can be
found packaged with the manifold assembly. Reference the table on
page 20 for proper torque specifications. Each adapter should be
angled toward the top of the moldboard. Connect one 3/8" x 26"
hydraulic hose, labeled with a part number (P/N 60223), to both the
driver’s side and passenger’s side angle cylinder adapters. Be careful
not to overtighten the hose connections. Route both hoses over the top
of each angle cylinder.
5. Next, remove both of the plastic dust caps from the HYDRAULIC
LIFT CYLINDER ports. Attach one 7/16"-20 x 7/16"-20 45˚ ADJUST-
ABLE ELBOW O.R.B. ADAPTER to the driver’s side port and one
7/16"-20 x 7/16"-20 MALE O.R.B. CONNECTOR ADAPTER to the
passenger’s side port. Once the adapters have been installed on the
cylinder, connect the HYDRAULIC HOSES. Note: Position the fittings
in the cylinder port such that the hoses install directly in the center of
the A-frame access holes. A hose installed too close to the edge of the
opening may work itself free with the operation of the lift cylinder and/
or movement of the plow. The 45˚ adapter on the driver’s side of the
cylinder receives a 1/4" x 17" hose identified by part number (P/N
60092). Connect the 45˚ angle on the hose to the hydraulic adapter
on the cylinder. The male connector adapter on the passenger’s side
The kickstand is mounted to the side of the pivot
beam with one 1/2"-13 x 4-1/2" hex cap screw
and top lock nut. To pivot the kickstand, simply
pull the spring loaded leg out and rotate it until
the pin locks into place. The kickstand also has
an adjustable foot that can be moved to accom-
modate varying vehicle heights. The proper
height of your snowplow mounting points to level
ground should be set at 12-1/2".
Spring Loaded
Adjustable
Pivot Beam
Kickstand
12-1/2"
Feed each group of hoses (two per side) through
the 1-1/2" diameter holes in the pivot beam and
up through the A-frame openings. Positioning
the hoses through the pivot beam supports the
hoses while the snowplow is in use and prevents
them from dragging on the ground.
9/16"
9/16"
90˚ Adjustable Elbow O.R.B. Adapter
06 Moldboard & A-frame Assembly (cont.)
6. Begin the draw latch installation by first removing the DRAW LATCH
MOUNT PIN & SPACER from the assembly. By removing this pin, the
INNER DRAW LATCH PLATES can swing free. Proceed to remove
the INNER DRAW LATCH PLATE LIFT CYLINDER MOUNT PIN.
Position the plates on either side of the lift/lower cylinder rod and insert
the pin through the plates and cylinder rod. With the cylinder connected
to the inner draw latch plates, rotate the draw latch assembly toward
the draw latch mount holes on the A-frame. Align the holes in the outer
draw latch plate with those of the inner draw latch plates and the
A-frame. Note: The A-FRAME LATCH, located at the rear center of
the A-frame, should be raised up to insert the draw latch mount pin.
Pull the A-FRAME LATCH PULL PIN out and rotate the latch counter-
clockwise if it is locked into position. Secure the assembly to the A-frame
by replacing the draw latch mount pin and spacer. Reset the A-frame
latch so the A-frame latch pull pin locks into place.
Once you have completed the draw latch installation, we will shift our
attention to assembly of the manifold. The manifold, pump and coil harness
have been joined together at the factory; however, the manifold contains
several components that you will need to install prior to securing the
assembly to the A-frame.
7/16" 7/16"
Male O.R.B. Connector Adapter
A-Frame
Latch Pull Pin
A-Frame
Latch
Outer Draw
Latch Plate
Inner Draw
Latch Plate
Draw Latch Mount Pin
1" DIA. x 4-21/32"
Inner Draw Latch
Plate Lift Cylinder
Mount Pin
3/4" DIA. x 2-1/2"
Draw Latch Arm
Pivot Pin
3/4" DIA. x 2-1/2"
Hydraulic
Lift / Lower
Cylinder
Draw Pin
1" DIA. x 6-1/2"
3/16" x 2-1/2"
Cotter Pin
Hex Head Cap Screw
3/4"-10 x 4-1/2"
1" O.D., 25/32" I.D. x 5/8"
Spacer
Clevis Pin
3/4" x 3-41/64"
1/4" x 1-1/2"
Hammerlock
Cotter Pin
Draw Latch Assembly
The draw latch consists of a series of intercon-
nected plates and pins that attach to the A-frame
and the hydraulic lift cylinder.
Draw
Pin
A-Frame
Latch
Lock Pin
A-Frame
Latch
To mount the Power Plow snowplow, the A-frame
latch should be lowered over the draw pin– this
allows the draw latch to pull the plow into the
undercarriage. Once the plow is safely attached
to the undercarriage, rotate the A-frame latch
counterclockwise until the lock pin snaps into
place. The A-frame latch is only used to
mount the plow. Do not allow the lock pin to
set behind the pin catch hole in the raised
position. The A-frame latch should always be
locked in place when not in use.
7/16"
7/16"
45˚ Adjustable Elbow O.R.B. Adapter
of the cylinder receives a 1/4" x 15" hose identified by part number
(P/N 60093). Tighten the 45˚ end of the hose to the hydraulic adapter
on the cylinder. Both hoses should be routed through the triangular
openings in the A-frame.
Moldboard & A-frame Assembly (cont.) 07
Printed
Label
All of the hoses shipped with the 8611 snowplows
contain a printed label (with a part number)
applied to the hose. Install the following hoses to
their respective ports on the manifold:
Hose P/N 60019 Ports #7 & #10*
Hose P/N 60092 Port #3
Hose P/N 60093 Port #4
Hose P/N 60223 Ports #1 & #2
Hose P/N 60224 Ports #8 & #9*
*See diagram on page 8.
7. Each of the 8 HOSE PORTS on the HYDRAULIC MANIFOLD are
covered with stretch wrap. Remove the wrap and install the appropriate
fitting (illustrated below) in its respective port.
Note: All ports are identified by a stamped number on the manifold.
The numbers also identify the hydraulic functions, which can be ref-
erenced on the label under the hydraulic pump and manifold cover
(see illustration on page 8).
Note: The gray arrows shown on the manifold illustration below
indicate the direction the 90˚ adapters should face to receive the
hydraulic hoses.
8. Next, align the mount holes in the pump with the holes in the hinged
bracket, located on the A-frame. Note: To help facilitate the pump mount,
first angle the hinged bracket as needed and tighten the bracket
hardware, locking it in place.
CAUTION:When installing the manifold between the mount
brackets on the A-frame, hold the manifold at the sides of
the block. Never handle the manifold by the wire lead coils.
Doing so can cause a solenoid cartridge to bend, causing
the cartridge to stick when activated.
Secure one 3/8"-16 x 3/4" hex head cap screw and 3/8" flat washer
through the top mount hole in the bracket and into the pump. Insert
one 3/8"-16 x 1-3/4" threaded stud and 3/8"-16 jam nylon insert lock
nut through the bottom mount hole in the bracket and into the pump.
CV2 CV4
7
8
2
1
34 10
9
7/16"
9/16"
9/16"
9/16"
9/16"
9/16" 9/16"
9/16"
7/16" 9/16"
Adjustable Elbow
O.R.B. Adapter
(Port #2)
Male O.R.B. Connector Adapter
(Ports #8 & #9)
Male O.R.B. Connector Adapter
(Ports #3, 4, 7 & 10)
90˚ Swivel Elbow
(Ports #3, 4, 7 & 10)
90˚ Swivel Elbow
(Ports #8 & #9)
Male Extra Long
Elbow Adapter
(Port #1)
Installing The Manifold Adapters
There are a total of 18 hydraulic adapters to
install. All of the adapters can be found packaged
with the manifold assembly. Remove the protective
stretch wrap from the manifold in a clean area.
DO NOT let any foreign objects enter into the
open ports. The valves can become contaminated
and greatly hinder the plow’s performance.
Review the table on page 20 for proper torque
specifications.
08 Moldboard & A-frame Assembly (cont.)
Sequence Valve & Hydraulic Hose
Identification Guide
Calumet, Michigan 49913 BLZ 1044
Function
Right Angle - Left Cylinder
Left Angle - Right Cylinder
Raise - Lift Cylinder (Base)
Lower - Lift Cylinder (Rod)
Left Slide Box Retract
Left Slide Box Extend
Right Slide Box Extend
Right Slide Box Retract
NOTE: Energize the following solenoids for the functions:
Left Wing Pressure Relief
Left Wing Anti-Cavitation
Right Wing Anti-Cavitation
Right Wing Pressure Relief
Angle Relief
Left Wing Check Valve
Left Slide Box Check Valve
Right Wing Check Valve
Right Slide Box Check Valve
Pressure Gauge
Quick Connect
HYDRAULIC HOSES
RELIEF & CHECK VALVES
Function
Right Slide Box Retract
Right Slide Box Extend
Angle Left - Right Cylinder
Angle Right - Left Cylinder
Float
Raise
Lower
Left Slide Box Retract
Left Slide Box Extend
CV2 CV4
7
8
2
1
34 10
9
S10 S4 S8 S2
RV1
S9
RV2
RV5
S3
S5
S6
RV4
FC
S7
RV3
S1
VARIABLE FLOW CONTROL VALVE
Adjustable Plow Drop Speed
Port
1
2
3
4
7
8
9
10
RV1
RV2
RV3
RV4
RV5
CV1
CV2
CV3
CV4
Valve
S1
S2
S3
S4
S5 & S7
S6 & S7
S5 & S8
S9
S10
FC
NOTE: Check valves CV1 & CV3 are not illustrated. Both valves are located
on the opposite side of the manifold in the diagram shown below.
Clockwise - Decreases Plow Drop Speed
Counterclockwise - Increases Plow Drop Speed
The threaded stud should bottom out in the pump. Note: A medium
strength threadlocker, such as Loctite® 242® should be used on both
of the pump mount fasteners. This will help prevent the fasteners from
working free.
9. Once the pump and manifold assembly is in place, connect the hy-
draulic hoses to their respective adapters on the manifold. Review the
label under the pump cover to identify which hoses connect to each
port. Note: All hoses, except #1 & #2 (angle cylinders) should be routed
through the triangular openings in the A-frame. Position these hoses
over the A-frame angle and to their respective manifold ports.
Note the positions for the rod- and base-end hoses. The hoses that
operate the retract functions (rod) of the cylinders are closest to the
base of each cylinder. Likewise, the hoses that operate the extend
functions (base) of the cylinders are closest to the rod of each cylinder.
Review the hose installation list on page 7.
When installing the manifold between the mount
brackets on the A-frame, DO NOT handle the
manifold by the wire lead coils. The solenoid
cartridges can bend, causing them to stick when
activated. Always carry the manifold by the sides
of the aluminum block.
A medium strength threadlocker, such as Loctite®
242®, should be used to properly secure the
mount hardware for the pump and manifold. This
will help prevent the hardware from working free
from vibration and plow use. Apply a liberal
amount of threadlocker to both threaded fasten-
ers and the threads in the pump (top diagram).
The manifold receives two 3/8"-16 x 1" hex cap
screws—one on each side of the A-frame. Like-
wise, use threadlocker on these fasteners and
the tapped holes in the manifold (bottom diagram).
Use Loctite®on
Manifold Mount
Hardware
Apply Loctite®
To Pump Mount
Hardware Upon
Installation
Rod
#7
Base
#8 #9
Base
#10
Rod
DRIVER’S SIDE PASSENGER’S SIDE