BLOCK AND ROLL Big Block Form 3500 User manual

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Big Block Form 3500
Instruction Manual

F
C
A
B
D
E
Parts Diagram:

Parts List
1 Part A (Le and Top Side) (1)
2 Part B (Right and Boom Side) (1)
3 Part C (Base) (1)
4 Part D Steel angle fork pocket mount (1)
5 Part E (Fork Pocket) (2)
6 Part F Round Knockout (2)
7 Hardware Included: 16 Quick Bolts, 2 Thumbscrews, 4 - 3/8 Nuts and washers for Knockouts.
Assembling The Form
1. Lay Part C on hard, level surface, as shown in photos.
2. Aach Part A to the Part B as shown in photos, using bolts and wing nuts
provided.
3. Aach Part A and B from step 2 to Base as shown in photos, using wing bolts provided.
4. Insert Part D into plywood and aach to steel angle as shown in photos, Using Screws provided.
5. Insert 2 galvanized rigid loop into both Round rubber knockout on the Part A & B.
Make sure they are fully inserted. (sold separately)
6. Spray inside of form with form concrete release agent. Cover every surface concrete will touch.
(Sold separately)
7. Pour concrete. Aer form is full, tap with rubber mallet or use vibrator to allow concrete to sele.
Pour addional concrete as needed. ** Do not fill inside of Part E (Fork Pocket)**
Use minimum 4000lb PSI concrete mix and it is recommended to add Concrete fibers to the mix
for added strength.
8. Let concrete dry for 2-4 hours (depending upon concrete mixture) and remove Parts E.
Tap fork pocket handle with hammer to allow for easy release. Remove bolts of fork pocket
assembly and use a block of wood and a 4-6' pipe for leverage to remove or leave aached to
angle and use forkli. Remove remaining parts of form aer 12-24 hours (depending upon
concrete mixture). Tap outside of form to allow easy release.
9. To Make Half Block fill concrete to exactly half way. You can make different size blocks
ex. 2000lb by adding more concrete just keep in mind any blocks larger than half will not
stack or be modular with our smaller size blocks.
*** All blocks are subject to various weights depending on concrete mixture***

LIMITED WARRANTY
B&R Innovations, LLC (B&R) warrants this product to be free of defects in material and workmanship
during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part
is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from B&R or from an
authorized distributor AND B&R has been fully paid.
What is an “original part”?
An original part is a part used to make the product as shipped to the warrantee.
What is a “proper request”?
A request for warranty service is proper if B&R receives: 1) a photocopy of the Customer Invoice that displays the
shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests
by any of the following methods:
Mail, Fax or Email
B&R Innovations, LLC
[email protected]
Fax: [phone]
999 S. Oyster Bay Rd, Ste.401
Bethpage, NY 11714
In the written request, list the parts believed to be defective and include the address where replacements should be
delivered.
What is covered under the warranty?
After B&R receives your request for warranty service, an authorized representative will contact you to determine
whether your claim is covered by the warranty. Before providing warranty service, B&R may require you to send the
entire product, or just the defective part or parts, to its facility in Bethpage, NY. The warranty covers defects in the
following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It
also covers defects in original parts that wear under normal usage conditions (“wearing parts”), such as bearings,
hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original components is 90 days. The warranty period begins on the date when B&R ships the
product to the warrantee. If the product was purchased from an authorized distributor, the period begins when the
distributor ships the product. B&R may extend the warranty period for products shipped from authorized distributors
by up to 30 days to account for shipping time.
If a defective part is covered by the warranty, what will B&R do to correct the problem?
B&R will provide an appropriate replacement for any covered part. An authorized representative of B&R will contact
you to discuss your claim.
What is not covered by the warranty?
1. Labor;
2. Freight;
3. Occurrence of any of the following, which automatically voids the warranty:
 Product misuse;
 Negligent operation or repair;
 Corrosion or use in corrosive conditions;
 Inadequate or improper maintenance;
 Damage sustained during shipping;
 Accidents involving the product;
 Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving
written authorization from B&R. Modification(s) might make the product unsafe to use or might
cause excessive and/or abnormal wear.
Do any other warranties apply to the product?
B&R makes no other express warranties. All implied warranties are disclaimed to the extent
allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty.