Blodgett KLT-20G User manual

PARTS LIST
GAS TILTING KETTLES
MODELS: KLT-20G
KLT-40G
KLT-60G
April 6, 2007
BLODGETT OVEN CO ▪44 lakeside Ave ▪Burlington, VT 05446
Tel. [phone] ▪Fax [phone] ▪www.blodgett.com

FIGURE 1
ITEM Part Number DESCRIPTION QUANTITY
1 40955 Pilot Light - Green 24V 1
2 42175 Instruction Label 1
3 40795 Low Water Control Mounting Bracket 1
** 4 40466 Probe, 9 ¼” (20 Gallon) 1
40467 Probe, 9 ¾” (30, 40, 60 Gallon) 1
5 40542 Low Water Cut Off Control 1
6 40046 Thermostat 1
7 42548 Poly Panel 1
8 41889 Power Switch 1
9 42415 Pilot Light - Red 1
10 42430 Pilot Light - Amber 1
11 41006 Dial 1
12 42179 Pressure Gauge Bracket 1
13 40907 Pressure Gauge 1
** 14 42177 Mounting Bracket (30, 40 Gallon only) 1
42178 Mounting Bracket (20, 60 Gallon only) 1
15 41077 Sight Glass Assembly 1
41741 Rods 2
41743 Washer - Rubber 2
41744 Washer - Brass 2
16 42443 Pressure Switch 1
17 40613 Relief Valve 1
18 41474 Flanged Foot 2
19 40708 Terminal Block Section 2
20 40707 End Section 1
21 40938 Interlock Switch 1
22 40743 Ground Lug 1
23 40548 Vent 1

FIGURE 1
ITEM Part Number DESCRIPTION QUANTITY
* ** 24 40251 Combustion Chamber (20 Gallon) 1
40252 Combustion Chamber (30, 40 Gallon) 1
40253 Combustion Chamber (60 Gallon) 1
25 40033 Recessed Control Panel 1
* ** 26 40376 Bottom Cover (20 Gallon) 1
40377 Bottom Cover (30, 40 Gallon) 1
40378 Bottom Cover (60 Gallon) 1
** 27 40326 Control Panel (20, 30, 40 Gallon) 1
40329 Control Panel (60 Gallon) 1
* NOT SHOWN.
** SELECT AS REQUIRED.

KLT-20, TILTING MECHANISM

KLT - 20, TILTING MECHANISM
FIGURE 2
ITEM Part Number DESCRIPTION QUANTITY
1 41554 Handwheel 1
2 40101 Set Screw 1
3 41235 Tilt Shaft 1
4 40367 Bushing 2
5 41095 Segment Gear and Worm Gear Kit
(Includes items 6 - 12)
1
6 40266 Tension Pin 1
7 41564 Key 1
8 40126 Retaining Ring 1
9 40082 Set Screw 2
10 40249 Bolt 1
11 40132 Washer 1
12 40113 Nut 1
13 41091 Washer 3/4 ID x 1 - 1/4 OD 1
14 41092 Cotter Pin S.S. 3/16 x 1 1
* 15 42706 Cord Set, 120V 1
* 16 42342 Decal - Tilt 1
17 41090 Thrust Bearing 2
18 40258 Jam Nut 2
* 19 40241 Console Cover 1
* 20 40621 Console Cover Assembly (Faucet Mount), Optional 1
* 21 40496 Spacer (Faucet Mount) 1
* NOT SHOWN.

KLT 20, 40, 60, TILT CONSOLE AND PARTS
FIGURE 3

FIGURE 3
ITEM Part Number DESCRIPTION QUANTITY
** 1 43396 Console Cover 1
* 40621 Console Cover Assembly (Faucet Mount),
OPTIONAL.
1
* 40496 Spacer (Faucet Mount), OPTIONAL. 1
2 40101 Set Screw 1
3 41554 Handwheel 1
4 41084 Front Bearing 1
5 42862 Tilt Shaft 1
6 42342 Tilt Label 1
7 40169 Trunnion Housing Assembly 1
8 41564 Key 1
9 40126 Retaining Ring 1
10 40075 Arm 1
11 43004 Flat Washer 3/8 As Required
12 43397 Hex Socket Cap Screw, 3/8 - 16 x 2 - 1/8 1
13 43398 Hex Socket Cap Screw, 3/8 - 16 x 1 - 1/4 8
14 41088 Chain Link 1
15 41232 Screw Jack 1
16 43399 Base Assembly 1
17 43400 Base Bracket Assembly 1
18 41083 Bearing 2
19 41474 Adjustable Foot 2
20 43401 Side Panel 1
21 40076 Truss HD Slot Screw, 10 - 32 x ½ 10
22 40708 Terminal Block Section 2
23 40707 End Section 1
24 42013 Earth ID Tag 1
25 43003 Flat Washer #10 2

FIGURE 3
ITEM Part Number DESCRIPTION QUANTITY
26 43402 Truss HD Phillips Drive, 10 - 32 x 1-1/4 2
27 43403 RD HD Slot Drive Screws 8 - 32 x 1/4 3
28 43404 External Tooth Washer # 8 3
29 43405 Pin 1
30 43406 Hex Socket Set Screw 1/4 - 20 x ½ 1
31 43407 Lock Washer 3/8 As Required
32 40108 Hex Nut 3/8 - 16 7
33 40887 Grease Nipple, 1/8 NPT 1
34 43408 Flat Washer 5/16 2
35 40099 Hex Nut 5/16 - 18 2
36 41233 Flexible Shaft Assembly 1
37 42797 Nylon Shaft Guide 2
38 43409 Set Screw 1/4 - 28 x 3/8 1
39 43410 External Retaining Ring 1
40 43411 Key 2
41 41086 Sprocket 1
42 43412 Output Shaft 1
43 41085 Sprocket 1
44 41087 Chain 1
* 45 40730 Single Faucet 12", OPTIONAL 1
* 45 40727 Double Faucet 12", OPTIONAL 1
* NOT SHOWN.
** SELECT AS REQUIRED.

FIGURE 4

FIGURE 4
ITEM Part Number DESCRIPTION 20 30
40
60
** 1 42589 Complete Burner Assembly, Natural Gas 1
42592 Complete Burner Assembly, LP Gas 1
42588 Complete Burner Assembly, Natural Gas 1
42591 Complete Burner Assembly, LP Gas 1
42593 Complete Burner Assembly, Natural Gas 1
42590 Complete Burner Assembly, LP Gas 1
2 40503 DSI Module 1 1 1
3 42450 Ignition Wire 18" 1 1 1
4 41861 Fuse, 250V, 3 Amp. 1 1 1
5 40505 Transformer, 120/24V, 50/60, 30 VA 1 1 1
6 42445 Motor/Blower, 115V/50/60 HZ 1 1 1
7 42595 Control/Ignition Module, Wire Harness 1 1 1
8 42981 Air Shutter Assembly 1 1 1
9 42983 Venturi Assembly 1 1 1
10 42449 Electrode Assembly 1 1 1
11 42984 Electrode Mounting Bracket 1 1 1
12 42986 Adaptor Bushing 7/8" 1 1 1
13 42987 Control Box with Strap 1 1 1
14 42988 Control Box Lid 1 1 1
15 42989 Tube/Housing 6" 1 1 1
16 42990 Flange Gasket 6-1/2" Square 1 1 1
17 42980 Adj. Flange Assembly, 6-1/2" Square 1 1 1
18 41107 Gas Valve (Natural/L.P.) 1 1 1
** 19 42975 Orifice #19, Natural Gas 1
42978 Orifice #30, L.P. Gas 1
42974 Orifice #13, Natural Gas 1
42977 Orifice #27, L.P. Gas 1
42979 Orifice #7, Natural Gas 1
** 19 42976 Orifice #23, L.P. Gas 1
20 42982 Orifice Holder 1 1 1
21 41804 Gas Flex Tube 1 1 1
22 40938 Interlock Switch 1 1 1

FIGURE 4
ITEM Part Number DESCRIPTION 20 30
40
60
23 40169 Trunnion Housing Assembly 1 1 1
* ** 24 40242 Console Cover 1 1 1
40243 Console Cover - Hinge Mount 1 1 1
25 40167 Console Nozzle Assembly 1 1 1
26 40168 Nozzle Cover 1 1 1
27 42547 Gas Supply Pipe Assembly 1 1 1
28 42594 Hex Bushing, 1/2 x 3/4 2 2 2
* NOT SHOWN.
** SELECT AS REQUIRED.

FIGURE 5
SPRING ASSIST HINGE ASSEMBLY

FIGURE 5
SPRING ASSIST HINGE ASSEMBLY
ITEM Part Number DESCRIPTION QUANTITY
42112 HINGE ASSEMBLY
1 41543 Lock Pin 1
2 41546 End Lock Plate 1
3 43106 Stationary Disc 1
4 41100 Core 1
5 41526 Spring 1
** 6 41538 Handle Assembly (20 Gallon) 1
41539 Handle Assembly (30, 40 Gallon) 1
41531 Handle Assembly (60 Gallon) 1
7 43107 Rotary Disc 1
8 41520 End Stop Plate 1
9 40098 Cap Screws 4
10 40259 Knob 1
** 11 42713 Hinge Support Riser (20, 30, 40 Gal.) 1
42714 Hinge Support Riser (60 Gal.) 1
** 12 40017 Cover, 20 Gallon Kettle 1
41514 Cover, 30-40 Gallon Kettle 1
41515 Cover, 60 Gallon Kettle 1
** SELECT AS REQUIRED.

FIGURE 7
DRAW-OFF VALVE

FIGURE 7
ITEM Part Number DESCRIPTION QUANTITY
40553 1 -1/2" DRAW-OFF VALVE ASSEMBLY
1 41809 Acorn Nut 10-24 UNC 1
2 40662 Handle, Stainless Steel 1
3 40560 Bonnet 1
4 40559 Gland Nut 1
5 40562 “O” Ring 1
6 40561 Stem Assembly 1
7 43246 Valve Body 1
ITEM Part Number DESCRIPTION QUANTITY
40554 2" DRAW OFF-VALVE ASSEMBLY
1 41809 Acorn Nut 10-24 UNC 1
2 40662 Handle, Stainless Steel 1
3 40564 Bonnet 1
4 40563 Gland Nut 1
5 40566 “O” Ring 1
6 40565 Stem Assembly 1
7 42481 Valve Body 1
ITEM Part Number DESCRIPTION QUANTITY
40556 3" DRAW-OFF VALVE ASSEMBLY
1 40567 Acorn Nut, 7/16 - 14 UNC 1
2 40568 Handle, Stainless Steel 1

3 40570 Bonnet 1
4 40569 Gland Nut 1
5 40572 “O” Ring 1
6 40571 Stem Assembly 1
7 43248 Valve Body 1