Blodgett KLS-E 100 User manual

PARTS LIST
SELF-GENERATING STEAM KETTLES
MODELS: KLT-E 20, 30, 40, 60, 80, 100
KLS-E 20, 30, 40, 60, 80, 100
KPS-E 20, 30, 40, 60, 80, 100
Revised June 18, 2007
BLODGETT OVEN CO ▪44 lakeside Ave ▪Burlington, VT 05446
Tel. [phone] ▪Fax [phone] ▪www.blodgett.com

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
2
FIGURE 1

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
3
ITEM PART NO. DESCRIPTION QUANTITY
20 30 40 60 100
80
1. 40098 Hex Bolt, 5/16 - 18 x 3/4 inches 4 4 4 4 4
** 2. 41367 Element Assembly, 208V, 12 kW 1
41368 Element Assembly, 220/380V, 12 kW 1
41369 Element Assembly, 240/416V, 12 kW 1
41370 Element Assembly, 480V, 12 kW 1
42221 Element Assembly, 600V, 12 kW 1
41371 Element Assembly, 208V, 15 kW 1
41372 Element Assembly, 220/380V, 15 kW 1
41373 Element Assembly, 240/416V, 15 kW 1
41374 Element Assembly, 480V, 15 kW 1
42222 Element Assembly, 600V, 15 kW 1
41375 Element Assembly, 208V, 18 kW 1 1
41376 Element Assembly, 220/380V, 18 kW 1 1
41377 Element Assembly, 240/416V, 18 kW 1 1
41378 Element Assembly, 480V, 18 kW 1 1
42220 Element Assembly, 600V, 18 kW 1 1
41379 Element Assembly, 208V, 24 kW 1 1 1
41385 Element Assembly, 220/380V, 24 kW 1 1 1
41380 Element Assembly, 240/416V, 24 kW 1 1 1
41381 Element Assembly, 480V, 24 kW 1 1 1
42223 Element Assembly, 600V, 24 kW 1 1 1
41382 Element Assembly, 208V, 33 kW 1 1 1
41386 Element Assembly, 220/380V, 33 kW 1 1 1
41385 Element Assembly, 240/416V, 33 kW 1 1 1
41384 Element Assembly, 480V, 33 kW 1 1 1
40159 Element Assembly, 600V, 33 kW 1 1 1
3. 41619 Element Gasket 1
4. 41883 Power Switch 1
5. 43498 Pilot Light - Low Water 1
6. 43498 Pilot Light - Temperature 1

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
4
ITEM PART NO. DESCRIPTION QUANTITY
7. 41006 Dial 1
8. 40994 Bezel 1
9. 41887 Thermostat 1
10. 40151 “O” Ring 1
11. 40907 Pressure Gauge 1
12. 41609 Pressure Gauge Mounting Plate 1
13. 43413 Hex Bolt, 5/16 - 18 x ½ inches 1
** 14. 41565 Bottom Cover, (42473), KLT-20 1
41568 Bottom Cover, (43120), KLT-30 1
41571 Bottom Cover, (43122), KLT-40 1
41574 Bottom Cover, (43124), KLT-60 1
41577 Bottom Cover, (43126), KLT-80 1
41580 Bottom Cover, (43128), KLT-100 1
41566 Bottom Cover, (43119), KLS-20 1
41569 Bottom Cover, (43121), KLS-30 1
41572 Bottom Cover, (43123), KLS-40 1
41575 Bottom Cover, (43125), KLS-60 1
41578 Bottom Cover, (43127), KLS-80 1
41582 Bottom Cover, (42472), KLS-100 1
41342 Bottom Cover, KPS-20 1
41343 Bottom Cover, KPS-30 1
41344 Bottom Cover, KPS-40 1
41345 Bottom Cover, KPS-60 1
41346 Bottom Cover, KPS-80 1
41347 Bottom Cover, KPS-100 1
15. 40415 Connector, 1/4 cc x 1/4 FPT 1
16. 40205 Connector, Thermostat 1
17. 40425 Connector, 1/4 cc x 3/8 MPT 1
18. 42824 Copper Tube 1/4 x 26", 20 Gal. 1
42825 Copper Tube, 1/4 x 28", 30, 40 Gal. 1
42826 Copper Tube, 1/4 x 29", 60 Gal. 1
42827 Copper Tube, 1/4 x 33", 80 Gal. 1

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
5
ITEM PART NO. DESCRIPTION QUANTITY
42828 Copper Tube, 1/4 x 35", 100 Gal. 1
** 19. 40943 Contactor, 208, 220, 240V - 12, 15,
18 kW
2
40943 Contactor, 380, 220/380, 416, 240/416,
480, 600V, -12, 15, 18 kW
1
40920 Contactor, 208, 220, 240V- 24 kW 2
40920 Contactor, 480, 600V, 24 kW 1
40923 Contactor, 208, 220, 240V - 33 kW 2
40923 Contactor, 480, 600V -33 kW 1
20. 40928 Level Control 1
** 21. 41769 Fuse Block, 600V 2
41765 Fuse 1 Amp., 600V (380V-600V) 2
** 22. 40977 Transformer, 380V, 415V 1
40980 Transformer, 480V 1
40985 Transformer, 600V 1
23. 41038 Transformer Fuse Block Mounting
Bracket
1
24. 40733 End Section 1
25. 40734 Terminal Block Section 3
* 42742 Rail 1
** 26. 41559 Component Mounting Plate (43113), 20
Gal.
1
41560 Component Mounting Plate (43114), 30
Gal.
1
** 26. 41561 Component Mounting Plate (43115), 40
Gal.
1
41562 Component Mounting Plate (43116), 60
Gal.
1
41563 Component Mounting Plate (43117),
80, 100 Gal.
1
27. 40930 Probe 1
28. 41044 Down Tube 1
29. 40613 Relief Valve 1

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
6
ITEM PART NO. DESCRIPTION QUANTITY
30. 40548 Air Vent Assembly 1
** 31. 41598 Control Box Cover (41256), 20 Gal. 1
41599 Control Box Cover (41257), 30 Gal. 1
41600 Control Box Cover (41258), 40 Gal. 1
41601 Control Box Cover (41259), 60 Gal. 1
41602 Control Box Cover (41260), 80 Gal. 1
41603 Control Box Cover (41261), 100 Gal. 1
* 32. 42114 Decal (30, 40, 60, 80, 100 Gal.) 1
42113 Decal (20 Gal.) 1
* NOT SHOWN.
** SELECT AS REQUIRED.

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
7
TILT CONSOLE PARTS
FIGURE 2

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
8
ITEM PART NUMBER DESCRIPTION QUANTITY
1. 41554 Hand Wheel 1
2. 40101 Set Screw 3/8 -16 x ½ inches 1
3. 41236 Tilt Shaft 1
4. 41095 Segment Gear & Worm Gear Kit
(Includes items 5 to 11)
5. 40082 Set Screw, 1/4 - 20 x ½ 1
6. 40266 Tension Pin, 3/16 Dia. x 5/8 1
7. 40113 Nut ½ - 13 1
8. 40132 Lock Washer ½ 1
9. 40249 Bolt ½ - 13 x 2 1
10. 40123 Key Woodruff 1
11. 40126 Retaining Ring 1
12. 40258 Jam Nut 2
13. 41090 Thrust Bearing 2
14. 40108 Nut, 3/8 - 16 1
15. 40206 Set Screw, 3/8 - 16 x 1 3/4 1
16. 41586 Outbore Bearing complete with extension -
used on spring assist covers only - specify
model.
1
17. 42124 Stainless Steel Washer 1
18. 42125 Bolt 1
19. 41585 Outbore Bearing 1
20. 42013 Ground ID Tag 1
21. 40840 Ground Lug 1

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
9
ITEM PART NUMBER DESCRIPTION QUANTITY
22. 40103 Bolt 3/8-16 x 1 inch 4
23. 40100 Lock Washer 3/8 inch 4
24. 41591 Block Bearing 1
25. 40816 Micro Switch Bracket 1
26. 40938 Micro Switch 1
27. 40742 Micro Switch Activator Bracket 1
28. 42711 Terminal Block Bracket 1
29. 41071 Spacer, 1/16" Thick As Required
30. 40734 Terminal Block 3
31. 40733 End Section 1
* 42742 Rail 1
* 32. 40076 Screw, Console Cover, 10 - 32 x ½ inches 1
33. 42342 Decal - Tilt 1
34. 41091 Washer, 3/4 ID x 1-1/4 OD 1
35. 41092 Cotter Pin S.S. 3/16" x 1" 1
* NOT SHOWN

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
10
PARTS LIST
FIGURE 3
ITEM PART NUMBER DESCRIPTION QUANTITY
1. 43254 Adjustable Flanged Foot 3
2. 40245 Console Box 1
3. 40371 Console Cover 1
4. 40076 Screw 10 - 32 x ½ 1

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
11
SPRING ASSIST HINGE ASSEMBLY
FIGURE 4

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
12
ITEM PART
NUMBER
DESCRIPTION QUANTITY
42112 HINGE ASSEMBLY
1. 41543 Lock Pin 1
2. 41546 End Lock Plate 1
3. 43106 Stationary Disc 1
4. 41100 Core 1
5. 41526 Spring 1
** 6. 41535 Handle Assembly, 20 Gallon Kettle 1
41536 Handle Assembly, 30 Gallon Kettle 1
41537 Handle Assembly, 40 Gallon Kettle 1
41528 Handle Assembly, 60 Gallon Kettle 1
41529 Handle Assembly, 80 Gallon Kettle 1
41530 Handle Assembly, 100 Gallon Kettle 1
7. 43107 Rotary Disc 1
8. 41520 End Stop Plate 1
9. 40098 Cap Screws 4
10. 40259 Knob 1
11. 42713 Mounting Plate Assembly - Tilting Models
Only
1
** 12. 41512 Covers, 20 Gallon Kettle 1
41513 Covers, 30 Gallon Kettle 1
41514 Covers, 40 Gallon Kettle 1
41515 Covers, 60 Gallon Kettle 1
41516 Covers, 80 Gallon Kettle 1
41517 Covers, 100 Gallon Kettle 1
** SELECT AS REQUIRED.

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
13
HINGE ASSEMBLY
FIGURE 5
ITEM PART NUMBER DESCRIPTION QUANTITY
1. 40259 Knob 1
** 2. 42158 Handle Assembly, 20 Gallon Kettle 1
42159 Handle Assembly, 30 Gallon Kettle 1
42161 Handle Assembly, 40 Gallon Kettle 1
3. 40109 Bolt 2
4. 43389 Fibre Washer 4
5. 40111 Nut 2
6. 41512 Cover, 20 Gallon Kettle 1
41513 Cover, 30 Gallon Kettle 1
41514 Cover, 40 Gallon Kettle 1
41515 Cover, 60 Gallon Kettle 1
41516 Cover, 80 Gallon Kettle 1
41517 Cover, 100 Gallon Kettle 1
* * SELECT AS REQUIRED

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
14
DRAW-OFF VALVE
FIGURE 6
ITEM PART NUMBER DESCRIPTION QUANTITY
40553 1 - ½" DRAW-OFF VALVE ASSEMBLY
1. 41809 Acorn Nut 10-24 UNC 1
2. 40662 Handle, Stainless Steel 1
3. 40559 Gland Nut 1
4. 40560 Bonnet 1
5. 40562 “O” Ring 1
6. 40561 Stem Assembly 1
7. 43246 Valve Body 1

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
15
ITEM PART NUMBER DESCRIPTION QUANTITY
40554 2" DRAW-OFF VALVE ASSEMBLY
1. 41809 Acorn Nut 10-24 UNC 1
2. 40662 Handle, Stainless Steel 1
3. 40563 Gland Nut 1
4. 40564 Bonnet 1
5. 40566 “O” Ring 1
6. 40565 Stem Assembly 1
7. 42481 Valve Body 1
ITEM PART NUMBER DESCRIPTION QUANTITY
40556 3" DRAW-OFF VALVE
ASSEMBLY
1. 40567 Acorn Nut, 7/16-14 UNC 1
2. 40568 Handle, Stainless Steel 1
3. 40569 Gland Nut 1
4. 40570 Bonnet 1
5. 40572 “O” Ring 1
6. 40571 Stem Assembly 1
7. 43248 Valve Body 1

PARTS LIST, SELF-GENERATING STEAM KETTLES, MODELS KLT, KLS, KPS
16
SPRING ASSIST COVER ASSEMBLY FOR FIELD INSTALLATION ON KLT MODELS
PART NUMBER MODEL
40701 KLT-20
40702 KLT-30
40703 KLT-40
40704 KLT-60
40705 KLT-80
40706 KLT-100