Blue Giant EPJ-25 User manual

OPERATOR’S MANUAL
EPJ-25 ELECTRIC PALLET JACK
ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
WARNING
Do not operate or service this product unless you have read and fully understand
the entire contents of this manual. Failure to do so may result in property damage,
bodily injury or death.
ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN

EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
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TABLE OF CONTENTS
DEALER INFORMATION
Name:
Contact:
Telephone:
1.0 SAFETY PROCEDURES 3
2.0 EXCLUSION OF LIABILITY 3
3.0 OWNER’S PURCHASE RECORD 4
4.0 WARRANTY 4
5.0 CHECK SHIPMENT BEFORE ASSEMBLY AND/OR USE 5
5.1 LOADING SPECIFICATION 5
5.2 MAXIMUM INCLINES OR DECLINE GRADES 5
5.3 SAFETY WITH TALL LOADS 5
6.0 EPJ-25 HAND PALLET TRUCK SPECIFICATIONS 6
7.0 NAME PLATE AND WARNING DECAL LOCATIONS 7
8.0 LOAD CAPACITY 8
9.0 BEFORE OPERATION 9
10.0 TROUBLESHOOTING GUIDE 10
11.0 INSTRUMENTS AND CONTROLS 11
11.1 OPERATION - DRIVING INSTRUCTIONS 12

EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
3ISSUE DATE: DECEMBER 7, 2020 REV. 1.0 (PART # 038-1074E)
1.0 SAFETY PROCEDURES
1. Do not operate this truck unless you have been trained and authorized
to do so.
2. Do not operate this truck until you have read and understood all of the
safety information and instructions contained herein and on the truck.
3. Do not operate this truck until you have checked its condition. Give
special attention to wheels, controls and lifting systems, including steering
mechanism, guards and safety devices.
4. Report the need for truck repairs to your supervisor immediately and
do not operate truck until repairs are made. Neglect may cause a minor repair to
become a major service problem and cause the truck to become unsafe.
5. Do not load truck beyond capacity shown on serial name plate on
truck.
6. Do not lift with the fork tips or one fork only.
7. This equipment is designed for evenly centered loads with forks
completely supporting the load. Off-centering of loads can result in a dangerous
operating condition and may cause damage or injury.
8. Always look in direction of travel. Use caution when visibility is
obstructed by load.
9. Extreme caution must be used when handling loosely stacked/
packaged loads.
10. Watch swing clearance when turning near walls, racks. pillars or other
obstacles.
11. Start, stop, change direction and travel smoothly. Slow down for turns
and on uneven or slippery surfaces that cause truck to slide or tip. Be aware that
the truck behaves differently without a load than with a load.
12. Observe applicable traffic regulations. Yield right of way to pedestrians.
13. Do not ride on this equipment.
14. Do not carry passengers or lift personnel.
15. Before you leave the truck, fully lower lifting mechanism.
2.0 EXCLUSION OF LIABILITY
The manufacturer assumes no liability for damage or injury to persons or
property which has occurred as a result of defects or faults in the hand pallet
trucks delivered or due to incorrect use. The manufacturer also assumes no
liability for lost profits, operating down times, or similar indirect losses which
the buyer has incurred. Damage to third parties, irrespective of its nature, is not
subject to compensation.
The operating instructions are not subject to notification of amendment.
The descriptions and illustrations included in our operating instructions and
replacement parts list are not binding.
In the interests of further development, we reserve the right to make any
changes at any time to the modules, components and accessories which we
deem to be expedient, or for technical reasons, while retaining the essential
features of the models described here.

EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
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4.0 WARRANTY
To validate warranty on recently purchased equipment, please
complete and submit your information with our online Warranty
Registration at
www.bluegiant.com.
For more information about Blue Giant Warranty Support, please contact your
local Blue Giant Equipment dealer, representative or authorized partner near
you. You may also visit
www.bluegiant.com or phone [phone].
* Note that failure to validate warranty at the time of receipt can seriously affect
the outcome of any claim.
3.0 OWNER’S PURCHASE RECORD
OWNER’S PURCHASE RECORD
Please record information for future inquiries and to validate warranty.
Dealer: Date in Service:
Number of Units:
Owner’s Name: Order Number:
Serial Number: Year of Construction:

EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
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5.0 CHECK SHIPMENT BEFORE ASSEMBLY AND/OR USE
The hand pallet truck is to be carefully checked at the manufacturer’s plant
before shipment. In order to ensure that no damage has occurred during
transport, the hand pallet truck should be checked upon receipt for transport
damage and to ensure correct operation. Damage due to transport is to be
listed on the signed copy on the freight document. The freight forwarder must be
notified of any damage within 48 hours. Damaged hand pallet trucks must not
be put into use.
5.1 LOADING SPECIFICATION
The hand pallet truck is designed for the horizontal transportation of loads on
a level, fixed base. The load must be evenly distributed on pallets or similar
receptacles. The ideal loading mode is that the gravity center of heavy goods is
at the central position of the fork. The maximum load-carrying capacity is shown
on the appropriate designation plate and on the load sticker on the hand pallet
truck. When there exists deflective load, the rated carrying capacity shall be
reduced. If the load on the forks is one sided, there is a risk of the forks bending
or the load slipping off. Supporting or shifting the load with the fork tips is to
be avoided in all cases as this results in damage to the appliance. In order to
preserve the wheels and chassis the hand pallet truck must not be driven over
very uneven ground.
5.2 MAXIMUM INCLINES OR DECLINE GRADES
The hand pallet truck is equipped with a permanently set pressure-limiting valve
which permits a maximum load of 5 % of the nominal load. The screw plug on
the pressure control valve is secured so as to avoid inappropriate manipulation
from the operating personnel. In order to avoid damage to the goods being
transported and the means of transport, the load must be supported evenly.
If the load is unevenly distributed the pressure limiting valve will not function.
When driving on down-grades the load is to be secured to prevent it from
slipping or sliding off the hand pallet truck, (e.g. additional operating personnel).
In addition to this, only hand pallet trucks with a service and parking brake are
to be used on down-grades up to approx 6 %. Journeys on inclines or down-
grades of more than 6 % are always to be avoided. Safe transport cannot be
guaranteed when the center of gravity of the load has altered.
5.3 SAFETY WITH TALL LOADS
Transporting with tall loads, (e.g. machines) changes the center of gravity of
the load so unfavorably that the complete hand pallet truck including the load,
goes out of control and may overturn on a curve. Loading, (e.g. onto a truck
or mobile loading ramps) should be regarded in particular as likely occasions
for accidents. During such activities the hand pallet truck is to be secured with
particular care. Conveying persons or using the hand pallet truck as a form of
roller skate is not permissible. Foodstuffs are only to be transported in packed
form. Direct contact with the hand pallet truck is to be avoided. The accident
prevention regulations for industrial trucks and the safety regulations and
accident prevention regulations applicable to the user are also to be complied
with.

EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
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6.0 EPJ-25 HAND PALLET TRUCK SPECIFICATIONS
The following data must always be specified to ensure correct processing of
your spare parts order:
A) Truck type (capacity)
B) Serial number of the truck
C) Complete Part Number
ASSEMBLY DRAWINGS:
Handle and Pump Assembly
Frame Assembly
WEIGHT:
160 lbs (72.575 kg)
CAPACITY:
5,500 lbs (2,300 kg)
FORK LENGTH:
48" (1,220 mm)
Please fill in Owner’s Purchase Record (Section 3.0) with the following details:
- Serial Number(s)
- Dealer Name
- Date in-Service
- Owner’s Name
- Order Number
- Year of Construction

EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
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7.0 NAME PLATE AND WARNING DECAL LOCATIONS
This truck is equipped with a battery. Read and heed the following
warning plus any other warnings located near or on the battery.
WARNING

EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
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8.0 LOAD CAPACITY
Do not overload truck. Check name plate for load weight capacity and load center
information.
The load capacity depends on the load center. The load maximum capacity listed
on the capacity plate assumes a uniform load whose center is at 1/2 the length of
the fork and centered between the forks. The maximum load capacity is reduced
when the load center exceeds 1/2 the length of the forks or is not centered be-
tween the forks. The fork length and wheelbase must be adequate for the skid or
bin to be handled.
Note that a truck undergoing speed changes is less stable than a standing truck.
If you are not sure that the truck can lift a certain load, consult your supervisor or
the designated authority.
Load Center

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9.0 BEFORE OPERATION
The table on page 10 covers important inspection points on trucks which should
be checked prior to operation. Depending on use, some trucks may require ad-
ditional checks.
The illustration below shows a sample format for an Operator Checklist.
Periodic maintenance of this truck by a qualified service
technician is required.
A qualified service technician should check the truck monthly for proper
lubrication, proper fluid levels, brake maintenance, motor maintenance
and other areas specified in the parts and service manual
maintenance section.
If the truck is found to be unsafe and in need of repair, or contributes to
an unsafe condition, report it immediately to the designated authority.
Do not operate it until it has been restored to a safe operating condition.
Do not make any unauthorized repairs or adjustments. All service must
be performed by a qualified service technician.
WARNING
DATE: OPERATOR:
VEHICLE NUMBER: MODEL NUMBER:
DEPARTMENT: SHIFT:
HOUR METER READING - DRIVE: HOIST:
CHECK O.K.

NEED MAINTENANCE
Tires
Load Wheels
Horn
Lift / Lower Control
Attachment Operation
Forward and Reverse Controls
Steering
Electrical Brakes
Hydraulic Leaks, Cylinders, Valves,
Hoses, etc.
Stacker
Daily Operator Check List
July 17, 2017

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10.0 TROUBLESHOOTING GUIDE
CONDITION ACTION
Transmition and
hydraulic systems
Check for signs of fluid leakage and/or abnormal
noise.
Forks and frame Check for cracks and damage.
Guards and load
backrest
Check that safety guards are properly secured and
not damaged.
Safety signs Check that warning labels, nameplate, etc., are in
good condition and legible.
Horn Check that horn soundswhen operated.
Steering Check binding or looseness in steering arm when
steering.
Tiller switch/Parking
brake
Check that steering arm raises to upright position
when released and brake applies.
Brakes
Check that brakes actuate when steering arm is
raised to upright positon, and when lowered to
horizontal position.
Travel controls
Check that speed controls on control handle operate
in all speed ranges in forward and reverse and that
belly button switch
functions.
Wheels
Check drive wheel for cracks or damage.
Move truck to check load wheels for freedom of
rotation.
Hydraulic controls Check operation of lift and lower to their maximum
positions. Check the oil levels.
Electrical Check that there no damage to the cables on the
truck and that the horn and lift buttons work.
Battery disconnect
Check that battery can be disconnected and
reconnected.
Check for connector damage.

EPJ-25 ELECTRIC PALLET JACK—OPERATOR’S MANUAL
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11.0 INSTRUMENTS AND CONTROLS
The steering arm and control handle provide controls for steering, forward and
reverse speed control, braking, raising and lowering the forks, and horn. Control
handles on all models have a “belly-button” reversing switch which reverses the
direction of the truck upon contact with the operator.
On the EPJ-25 pushing the red disconnect plunger removes all power from the
truck circuits in the event of an emergency.
CONTROL HANDLE

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11.1 OPERATION - DRIVING INSTRUCTIONS
Control Handle
All directional and speed controls are located on the control handle. Forward
and reverse are controlled by rotating the speed control lever as shown. The
lever is spring loaded to return to neutral when released. Further rotation in
either direction will progress the truck from slow to maximum travel speed.
To change directions or to stop the truck, rotate the speed control lever in the
opposite direction. The truck will come to a stop and then, unless the controls
are returned to the center neutral position, accelerate in the opposite direction.
Steering
Moving the control handle (which connects to the steering arm) right or left will
turn the truck right or left. When maneuvering around corners, make square
turns and be sure there is adequate clearance.

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Stopping
Stop the truck as gradually as possible. Unnecessary rapid stopping could be
hazardous. Load could become unstable.
To stop the truck’s movement (forward or reverse), raise the control handle to
the up position or push the control handle all the way down. In both positions,
the brake will apply. To release the brake, just move the control handle to the
operating position.
NOTE: The steering arm gas spring automatically raises the steering arm to the
upright position when the steering arm is released.
Parking
When parking the truck, do not obstruct traffic lanes or aisles.
1. Park the truck in its designated parking area.
2. Raise the steering arm until vertical to apply the parking brake.
3. Fully lower forks.
4. Remove the key from the keyhole.
5. On the EPJ-25 push the red disconnect plunger to remove all power from
the truck circuits.
If the control handle does not raise immediately to the vertical position
when released, the truck should be placed “OUT OF SERVICE” until it can
be inspected by a qualified service technician.
CAUTION
Steering Arm Braking Positions

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Load Handeling
Handle only loads arranged for stability and always use caution. Raise and lower
the load smoothly to prevent the load from falling.
1. Approach the load slowly.
2. Move the truck slowly into position so that the forks are within pallet or skid,
and the load is centered over the forks and as far back as possible.
3. Push the button to raise the forks and lift the load.
4. Lead the truck by the control handle with the load trailing except when in
confined areas. Ramps should be traveled with operator uphill of truck when
empty, or operator downhill of truck with load on forks standing off to side of
truck.
5. Always look in the direction of travel. Move slowly and check clearances
when approaching obstructions.
6. Do not make sudden starts and stops. Operate truck smoothly and gradu-
ally.
7. Travel slowly and squarely around corners. Remember that the trailing load
wheels do not follow the turn path of the drive wheel. Instead they tend to
cut the corner.
8. Line up the truck with the unloading area.
9. Stop the truck and check the load alignment with surrounding objects.
10. Be careful not to damage or move adjacent loads and objects.
11. Lower the forks by pulling the lowering lever until the load is resting on its
own.
12. Move the truck back until the forks are clear of the pallet.
Moving a Disabled Truck
Do not attempt to move a disabled truck; notify your supervisor or proper
authority.
Always be sure the load and load center are within the capacity of the
truck. If in doubt check the nameplate.
WARNING

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Before removing the battery make sure that the truck is completely
powered down.
WARNING
Battery Charging
When 1 Green + 1 Red LEDs are lit up charging is in progress. When the 2 Red
LEDs are lit up charging is complete.
The figure below shows the top view of the charger base contact pins, make
sure you plug in the battery accordingly. If the battery is not fully charged after
more than 5 hours contact your local dealer.

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Before installing the battery make sure that the truck key is not on.
WARNING
When plugging in the battery on the truck make sure that the contact pins on the
battery match those on the truck.
With a lithium battery it is possible to have some atten uation when used in a low
temperature environment. The operating temperature for the lithium battery is
between 14°F - 113°F.

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Do not operate this truck unless you
have been trained and authorized to do
so, and have read and understand all
warnings and instructions contained in
this operator’s manual and on this truck.
Do not operate this truck until you have
checked its condition. Give special
attention to wheels, horn, battery,
controller, lift systems, brakes, steering
mechanism, guards and safety devices.
If you have any questions, notify your
supervisor or proper authority.
Walkie Pallet Trucks: Operate truck only
from walking position.
The following operating instructions appear on the truck warning
decal, which is located near the steering arm.

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Wear foot protection and keep feet clear
of truck.
Do not carry passengers.
Observe applicable traffic regulations.
Yield right-of-way to pedestrians. Slow
down and sound horn at cross aisles
and wherever vision is obstructed.

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Start, stop, travel, steer and brake
smoothly. Slow down for turns and on
uneven or slippery surfaces that could
cause truck to slide or overturn. Use
special care when traveling
without load as the risk of overturn may
be greater.
Always look in direction of travel. Keep
a clear view, and when load interferes
with visibility, travel with load or lifting
mechanism trailing except when
climbing ramps.
Use special care when operating on
ramps; travel slowly, and do not angle
or turn. Travel with lifting mechanism
downhill.

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Do not handle loads which are higher
than load backrest or load backrest
extension unless load is secured so that
no part of it could fall backward.
When leaving truck neutralize travel
control. Fully lower lifting mechanism
and set brake. When leaving truck
unattended also shut off power.
When leaving the truck for an extended
period of time remove the battery.