K-Tool XD KTI-63133A User manual

KTI-63133A 1
3-1/3 TON LOW PROFILE SERVICE JACK
OWNER'S MANUAL
KTI-63133A
SPECIFICATIONS
Capacity......................................................................... 3-1/3 Ton
Low Height..............................................................................3-3/4"
High Height ............................................................................21-3/4"
Pump Stroked to Load............................................................... 8
Chassis Length..................................................................... 28-1/3"
Overall Width ...............................................................................14"
Chassis Height.................................................................. 6-1/2"
Handle Length .......................................................................49-1/5"
Saddle Diameter.....................................................................4-7/10"
Net Weight .....................................................................97.02 lbs.
Gross Weight ..................................................................101.43 lbs.
www.P65Warnings.ca.gov
Cancer and Reproductive Harm-WARNING:
Complies with ASME PASE/2014 Safety Standard

KTI-63133A 2
WARNING INFORMATION
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING
BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.
It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of
the device owner to keep this manual intact and in a convenient location for all to see and read.
If the operator is not fluent in English, the product and safety instructions shall be read to and discussed with the operator in the
operator's native language by the purchaser/owner or his designee, making sure that the operator comprehends its contents.
THE NATURE OF HAZARDOUS SITUATIONS
The use of Portable Automotive Lifting Devices are subject to certain hazards that cannot be prevented by mechanical means, but only
by the exercise of intelligence, care, and common sense. It is essential to have personnel involved in the use and operation of the device
who are careful, competent, trained, and qualified in the safe operation of the device and its proper use when servicing motor vehicles
and their components. Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads,
overloading, off-centered loads, use on other than hard level surfaces, and using equipment for a purpose for which it was not intended.
METHODS TO AVOID HAZARDOUS SITUATIONS
•Read, study, understand and follow all instructions before operating this device.
•Inspect the jack before each use. Do not use jack if damaged, altered, in poor condition, leaking hydraulic or
unstable due to loose or missing components. Make corrections before using.
•Lift only on areas of the vehicle as by the vehicle manufacturer.
•User and bystanders wear eye protection that meets ANSI Z87.1 and OSHA standards.
•Do not use jack beyond its rated capacity. Do not shock load.
•This is a lifting device only. Immediately after lifting, support the vehicle with jack stands capable of sustaining the load before
working on the vehicle.
•Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations.
•Center load on saddle. Be sure setup is stable before working on vehicle.
•Do not move or dolly the vehicle while on the jack.
•Do not use any materials that may serve as risers, spacers or extenders between the stock lifting saddle and the load.
•Do not use any adaptors that replace the stock lifting saddle unless approved for this device.
•Always lower the jack slowly and carefully.
•Failure to heed these warnings may result in fatal personal injury and/or property damage.
CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS
Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS,
MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS
could cause accidents resulting in serious or fatal personal injury and/or property damage.
WARNING: Indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
WARNING
WARNING
WARNING
WARNING

KTI-63133A 3
INSPECTION
jack which appears to be damaged in any way, is found to be badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE
until necessary repairs are made.
SETUP
1. Remove the 2-piece handle from box. Insert the smaller diameter end of the upper handle into the lower handle end with hole. Align the holes in the
upper and lower handles and secure them with the hex head screw provided. DO NOT OVERTIGHTEN THE SCREW as it could strip the threads in
the lower handle.
2. Grease the inside of the handle yoke so the handle will rotate freely inside the yoke. Remove the handle yoke screw. Insert the end of the lower
handle all the way in the handle yoke until it engages the release valve assembly. Secure the handle in the handle yoke by reinstalling the handle
yoke screw and tightening the screw. Rotate the handle to see if it is rotating the release valve assembly. Pull on the handle to make sure it is
secured in the handle yoke. If the release valve assembly is not rotating and/or the handle pulls out of the handle yoke, repeat step 2.
3. IMPORTANT: In most cases the jack should work normally right out of the box but it is not unusual for air to get trapped in the jack’s hydraulic system
during shipping and handling. There are several symptoms of an air trapped hydraulic system which include only partial incremental pump stroke,
jack will not lift load, jack will not sustain load or pumping feels spongy under load. The following procedure will purge air from the hydraulic system
and only needs to be done if experiencing the above mentioned conditions.
a. With the lift arm in its completely retracted position and the pump handle rotated all the way in a clockwise direction until it
stops, rotate the pump handle in a counterclockwise direction two full revolutions.
b. Proceed to pump the jack 15 full incremental pump strokes.
c. Rotate the pump handle clockwise until it stops and proceed to pump the handle until the lift arm reaches maximum height.
d. Repeat steps "A" through "C" until all air is purged from the system.
IMPORTANT: Before attempting to raise any vehicle, check vehicle service manual for recommended lifting surfaces.
Handle Handle
Yoke
Screw
Saddle
Lift Arm
Cover Plate
Screws
Rear
Casters
Chassis
Front
Wheels
Lower Handle
Lock Hole
Upper
Handle
Lock
Lower
Handle
Bumper

KTI-63133A4
OPERATING INSTRUCTIONS
This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential personal
injury hazards. Obey all instructions to avoid possible injury or death. IMPORTANT: Before attempting to raise any vehicle, check
vehicle service manual for recommended lifting surfaces.
OPERATION
1. Put vehicle transmission in park or in gear and then apply the emergency brake.
To raise load: Turn the handle in a clockwise direction until tight. Position the jack under the load. Proceed to pump the handle
in order to raise the lift arm to the load. As the saddle at the end of the lift arm gets closer to the load, reposition the jack so the
saddle will contact the load rmly and the load is centered on the saddle. Make sure the saddle is correctly positioned. Raise the
load to the desired work height. Place jack stands of appropriate capacity at the vehicle manufacturers's recommended support
areas that provide stable support for the raised vehicle. DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING
OR REMOVING THE JACK STANDS! Once jack stands are positioned, turn the jack handle VERY SLOWLY in a counterclockwise
direction to lower the load to rest on the jack stands. Inspect the relationship between the jack stands and load to make sure the setup
is stable and safe. If the setup is not stable or safe, follow the preceding steps until corrected.
2. To lower load: Follow the procedures mentioned in "To raise load" section of the OPERATING INSTRUCTIONS in order to raise
the load off the jack stands. Once the load has cleared the jack stands, remove the jack stands from under the load and away from the
work area. DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING THE JACK STANDS! Turn
handle very slowly in a counterclockwise direction until the load is completely lowered to the ground. Once the jack's lifting saddle has
cleared the load, remove the jack from under the load. CAUTION: Keep hands and feet away from the hinge mechanism of the jack.
PREVENTATIVE MAINTENANCE
This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential
personal injury hazards. Obey all instructions to avoid possible injury or death.
1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust,
or any other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using.
2. The jack must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease must be applied to
caster wheels, front axle, elevator arm, handle base pivot bolts, release mechanism and all other bearing surfaces. Worn parts resulting
from inadequate or no lubrication are not eligible for warranty consideration. See page 5 for Regular Maintenance.
IMPORTANT: In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake uid, or transmission oil in the
jack. Use hydraulic jack oil, a light turbine oil, Chevron AW ISO 32 or Unocal Unax AW 150.
3. Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash external
surfaces of the jack but not any moving hydraulic components.
4. Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks
hydraulic uid. Do not use the jack if it has loose or missing hardware or components, or is modied in any way. Take corrective action
before using the jack again.
PROPER STORAGE
It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface.
TROUBLESHOOTING
Important: Service jacks are self-contained devices used for lifting, but not sustaining, a partial vehicular load. In accordance with ASME-
PALD Load Sustaining Test: “A load not less than the rated capacity…shall not lower more than 1/8" (3.18mm) in the rst minute, nor a total
of .1875" (4.76mm) in 10 minutes.” Lowering within this range is considered normal operation and is NOT a warrantable defect.
PROBLEM:UNITWILLNOTLIFTRATEDLOAD.
ACTION: Purge air from hydraulic system by following procedure under SETUP.
PROBLEM:UNITWILLNOTSUSTAINRATEDLOADORFEELS"SPONGY"UNDERRATEDLOAD.
ACTION: Purge air from hydraulic system as above.
PROBLEM:UNITWILLNOTLIFTTOFULLHEIGHT.
ACTION: Purge air from hydraulic system as above or check oil level in reservoir.
PROBLEM:HANDLETENDSTORAISEUPWHILETHEUNITISUNDERRATEDLOAD.
ACTION: Pump the handle rapidly several times to push oil past ball valves in power unit.

KTI-63133A5
HYDRAULIC MAINTENANCE GUIDE
IMPORTANT: Service jacks are designed for lifting purposes only; always support raised load with jack stands.
REGULAR MAINTENANCE
MONTHLY or as necessary (depending on usage)
#1 Using a grease gun, add grease to grease tting in the lift arm pivot shaft.
(Use a multi-purpose NLGI type grease only.)
#2 Lubricate all linkages and pivot points.
(Use white lithium spray grease only.)
#3 Remove handle; lubricate handle receptacle and handle end.
(Use white lithium spray grease only.)
#4 Lubricate both rear casters bearings and both front wheels.
(Use white lithium spray grease only.)
Tighten all accessible hardware.
#2
#3
#4
#4
#4
#1
#2
#2
#2
#3

KTI-63133A 6
WARRANTY
Michigan
K-Tool International warrants that all jacks and service-related equipment will be free from defects in material and workmanship for a
period of 2 years following the original date of purchase. This warranty is extended to the original retail purchaser only. If any jack or
service-related item proves to be defective during this period, it will be replaced or repaired, at K-Tool International’s option, without
charge. This warranty does not apply to damage from accident, overload, misuse or abuse, nor does it apply to any equipment which
has been altered or used with special attachments other than those recommended.
K-Tool International HD and XD service-related equipment 2 Year Limited Warranty.

KTI-63133A 7
3-1/3 TON LOW PROFILE SERVICE JACK
EXPLODED DRAWING / PARTS LIST
KTI-63133A
4 2
1
2
3
4
5
6
7
8 9
1 0
1 1
1 1
9
1 0
5
1 3
1 3
1 4
1 5
1 4
1 5 1 7
1 9
2 0
2 1
2 2
2 3
1 8
1 9
1 6
1 2 2 6
2 8
3 0
3 1 3 2
3 3
3 4
3 5
3 6
3 7
3 8
3 9
4 0
4 1
2 9
2 5
2 4
2 7
4 3
4 4
4 5
REF. # PART # DESCRIPTION REF. # PART # DESCRIPTION
1 C ring 21 Roller Axle
2 Washer Roller
3 Front Wheel C ring
Left Side Plate4 24 Bolt
Nut5 Hook
Hex Nut6 Handle Socket
7 Washer 27 Cover
8 Lift Arm Axle 28 Cotter Pin
9 Handle Socket Bolt 29 Link Rod
10 Washer 30 Link Rod Bolt
Inner Hex Bolt11 31 C ring
Bolt21 32 Long Link Rod
13 Washer 33 Rod Link Axle
14 Inner Hex Bolt Lift Arm
Washer51 35 Saddle
16 Washer 36 Saddle Pad
17 Rear Wheel Unit 37 C ring
18 Washer 38 M6 Grease Nipple
19 Washer 39 Return Spring
20 Reinforce Rod 40 Pump Unit
34
22
23
25
26
KTP63133A03
KTP63133A17
KTP63133A26
KTP63133A35
KTP63133A36
KTP63133A39
KTP63133A40
41-44 Handle UnitKTP63133A41-44