Blue Giant Airbag Dock Leveler User manual

OWNER’S MANUAL
AIRBAG DOCK LEVELER
WITH CONTROLS
ISSUE DATE: FEBRUARY 1, 2016, REV.2 (PART # 038-880E)
WARNING
ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
STARTING FROM MARCH, 2014 / SERIAL # 386771-1
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in property damage,
bodily injury or death.

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
2ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
TABLE OF CONTENTS
1.0 ABOUT THE AIRBAG DOCK LEVELER WITH CONTROLS 4
1.1 OWNER’S PURCHASE RECORD 4
2.0 INTRODUCTION 5
2.1 WARRANTY INFORMATION 5
2.2 EXCLUSION OF LIABILITY 5
2.3 MANUFACTURER’S NOTE 5
2.4 OWNER’S RESPONSIBILITY 6
3.0 OPERATOR’S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION 7
3.1 OPERATIONAL SAFETY WARNINGS 7
4.0 LOCKOUT / TAGOUT PROCEDURE AND RULES 8
5.0 CONTROL STATION OPERATION 9
5.1 BUTTON FUNCTION 9
6.0 MAINTENANCE STAND SET-UP 10
6.1 ENGAGING THE MAINTENANCE STAND 10
6.2 DISENGAGING THE MAINTENANCE STAND 10
7.0 MAINTENANCE 11
7.1 PLANNED MAINTENANCE 11
7.2 OPERATOR DAILY INSPECTION 11
7.3 ROUTINE SERVICING AND MAINTENANCE 11
7.4 PLANNED MAINTENANCE INTERVALS 11
7.6 MAINTENANCE SEQUENCE 11
8.0 OPERATING INSTRUCTIONS 12
8.1 FUNCTIONAL DESCRIPTION 12
8.2 DEPLOYING THE DOCK LEVELER 13
8.3 STORING THE DOCK LEVELER 13
8.4 BELOW LEVEL / END LOADING 14
9.0 CHECKLIST - AIRBAG DOCK LEVELER - OPERATOR AND PLANNED MAINTENANCE PROGRAM 15
10.0 RECOMMENDED SPARE PARTS 16
10.1 OPTIONAL SUPPORT COMPONENTS 17
11.0 DECAL IDENTIFICATION AND LOCATION 18
12.0 EQUIPMENT COMPONENT ILLUSTRATIONS 19
12.1 COMPONENTS AS SHIPPED CHECK LIST 19
12.2 MECHANICAL ASSEMBLY 20
12.3 AIRBAG AND PLATFORM ASSEMBLY 22
12.4 DECK SIZE AND CAPACITIES 23
12.5 LIP SIZE AND CAPACITIES 23
12.6 FRAME SIZE 24
12.7 PIT DIMENSIONS 24

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
3ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
12.8 CONTROLS 25
13.0 DOCK LEVELER TROUBLESHOOTING 26
14.0 WIRING DIAGRAMS 27
14.1 SP1 WIRING DIAGRAM—110–130V SINGLE PHASE 27
14.2 SP1 WIRING DIAGRAM—208–240V SINGLE PHASE 28
15.0 ALTERNATIVE CONTROL STATION OPTIONS 29
15.1 SP2 CONTROLS 29
15.2 BLUE GENIUS™ CONTROLS 30
15.3 BLUE GENIUS™ CONTROLS WIRING DIAGRAMS 30
15.4 SP2 WIRING DIAGRAM—115V SINGLE PHASE 31
15.5 SP2 WIRING DIAGRAM—230V SINGLE PHASE 32
15.6 BLUE GENIUS™ GOLD WIRING DIAGRAM—115V SINGLE PHASE 33
15.7 BLUE GENIUS™ GOLD WIRING DIAGRAM—230V SINGLE PHASE 34
15.8 OPTIONAL EXTERIOR TRAFFIC LIGHT / MIRROR IMAGE SIGN 35
15.9 OPTIONAL DOCK INTERLOCK SENSOR 35
TABLE OF CONTENTS CONT'D.

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
4ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
1.1 OWNER’S PURCHASE RECORD
OWNER’S PURCHASE RECORD
Please record information for future inquiries and to validate warranty. (See Section 2.1 "Warranty Information" for warranty validation)
Dealer: Date in Service:
Number of Units:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
1.0 ABOUT THE AIRBAG DOCK LEVELER WITH CONTROLS
The Airbag Dock Leveler combines Blue Giant’s advanced, environmentally friendly air lifting system with the same durable structural
design that has made Blue Giant a global leader in the design, manufacture, and distribution of loading dock systems.
Supported by a minimum of six heavy-duty U-beams, the airbag dock leveler has a high-volume, low-pressure (HVLP) air lifting system
that is both easy and ergonomic to operate. When activated via the single push-button control station, the air bag
inflates, raising the deck and deploying the lip. After the button is released, the bag deflates, allowing the deck to lower smoothly onto
the trailer bed.
The airbag dock leveler operates safely and efficiently under the toughest conditions: temperature extremes, heavy usage, and exposure
to caustic substances. The deck compensates laterally when under load to allow a smooth cross-docking transition, minimizing the
risk of worker injury and cargo or equipment damage. Mechanical fall-safe legs limit platform free-fall, providing an added degree of
protection at the loading dock.
See Section 11.0 "Decal Identification and Location" item #5 for serial number location.
NOTICE
The manufacturer offers a full line of dock levelers, dock safety equipment, accessories, ergonomic and scissor lift equipment, seals and
shelters, and industrial trucks. Concurrent with a continuing product improvement program, specifications are subject to change without
notice (See Section 2.2 "Exclusion of Liability" of this manual). Please contact the manufacturer for latest information. Some features
illustrated may be optional in certain market areas.

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
5ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
2.0 INTRODUCTION
The following is a quick reference to important procedures that
must be followed while using the Loading Dock Equipment. It is
not intended to cover, or suggest that it does cover, all procedures
necessary to ensure safe operation. All operators should be aware
of and abide by all workplace safety regulations applicable to the
operation of the Loading Dock. These laws and regulations include
but are not limited to:
• TheOccupationalSafetyandHealthAct
• CanadaOccupationalHealthandSafetyRegulations
• Occupational Safety and Health Acts for Individual States
(USA)
For additional information on these regulations as well as industry
standards that may apply to this product, please contact:
American National Standards Institute (ANSI)
1430 Broadway
New York, NY 10018
Telephone: [phone]
www.ansi.org
Also a member of:
Loading Dock Equipment Manufacturers
A Product Section of Material Handling Industry of America
A Division of Material Handling Industry
8720 Red Oak Blvd, Suite 201
Charlotte, NC, 28217-3992
Telephone: [phone]
www.mhi.org/lodem
2.2 EXCLUSION OF LIABILITY
The manufacturer assumes no liability for damage or injury to
persons or property which occur as a result of defects or faults in
or incorrect use of the Loading Dock Equipment. The manufacturer
also assumes no liability for lost profits, operating downtimes, or
similar indirect losses incurred by the purchaser. Injury to third
parties, irrespective of its nature, is not subject to compensation.
The manufacturer reserves the right to make changes at any time
to the modules, components, and accessories, concurrent with
its continuing product improvements and development program.
Specifications, operating instructions, and illustrations included in
this manual are subject to change without notice. Please contact
manufacturer for the latest information.
2.3 MANUFACTURER’S NOTE
The dock equipment has been carefully inspected and tested at
the manufacturer’s plant prior to shipment, but should be checked
upon receipt for transport damage. Any observed transport
damage is to be listed on the signed copy of the freight document.
Notify the freight forwarder of any damage WITHIN 48 HOURS.
DEALER INFORMATION
Name:
Contact:
Telephone:
2.1 WARRANTY INFORMATION
Thank you for purchasing Blue Giant products. We appreciate
your business, and are confident that our product will serve you for
many years to come. In the event that you experience a problem
with our product, our Warranty Center is here to support the
Blue Giant Product(s) that you have purchased.
To validate warranty on recently purchased equipment,
please complete and submit your information with our
on-line Warranty Registration at www.BlueGiant.com.
For more information about Blue Giant Warranty Support, please
contact your local Blue Giant Equipment dealer, representative or
authorized partner near you. You may also visit www.BlueGiant.com
or phone [phone].
* NOTE that failure to validate warranty at the time of receipt can
seriously affect the outcome of any claim.

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
6ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
1. The owner should recognize the inherent danger of the
interface between the dock and the freight carrier. The owner
should, therefore, train and instruct operators in the safe use
of the dock equipment and accessories in accordance with the
manufacturer’s recommendations.
2. The owner should thoroughly familiarize themselves with
the following procedures and specifications, and request
immediate replacement of all manufacturer-supplied
documents that are missing, damaged, or otherwise illegible.
 • Installationinstructions
• Operatinginstructions
• Plannedmaintenanceprocedures
• Inspectionsprocedures
• Replacementpartslists
Upon receipt of any newly purchased dock equipment, the
owner shall verify the presence of owner’s manuals, operating
placards, and any other documentation necessary for
training dock personnel how to use the equipment safely and
effectively.
3. Nameplates, cautions, instructions, and posted warnings shall
not be obscured from the view of operating or maintenance
personnel for whom such warnings are intended.
4. Manufacturer’s recommended periodic maintenance and
inspection procedures shall be followed, and written records
of the performance of these procedures should be kept as per
warranty guidelines.
5. Dock equipment that is structurally damaged, experiencing
performance irregularities, or has been potentially
compromised (i.e. sudden loss of support due to premature
truck departure) shall be removed from service until a trained
and authorized manufacturer’s representative can conduct an
inspection and perform any necessary repairs.
6. As with any piece of machinery, dock equipment requires
routine maintenance, lubrication, and adjustments. Your
local Blue Giant®representative offers owners the option
of a Planned Maintenance Program (P.M.P.). As part of this
service, your local Blue Giant®representative will do all routine
maintenance, lubrication, and adjustments.
7. The owner shall ensure that all nameplates, caution/instruction
markings or labels are in place and legible, and that the
appropriate operating/maintenance manuals are provided
to authorized users. Replacement name plates, caution/
instruction labels, and manuals containing operating and
maintenance instructions are available through the Blue Giant
Aftermarket Department.
2.4 OWNER’S RESPONSIBILITY
8. Modifications or alterations of dock equipment shall be made
only with written permission of the original manufacturer. These
changes shall also satisfy all safety recommendations of the
original equipment manufacturer for the particular application
of the dock equipment.
9. The owner or a trained and authorized representative shall
verify that all freight carrier brakes have been applied and a
vehicle restraint and/or wheel chocks properly engaged before
cross-docking procedures such as loading and unloading
begin.
10. Unless specifically agreed to in writing by Blue Giant Equipment
Corporation at the time of order (and prior to manufacture), all
Blue Giant Dock equipment is sold as a complete offering, and
must not be altered or added to in any manner (which includes
configuration and function) without written permission from an
authorized manufacturer’s representative.
11. If, at the request of the owner, Blue Giant does not supply
all or some of the dock equipment power unit and/or control
station components, the owner shall assume responsibility for
any and all operational and safety issues associated with the
resulting configuration.
12. It is the owner's responsibility to replace any damaged or
missing decals and to ensure that they are visible at all times.

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
7ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
Serious injury or death will likely occur if the
instructions are not followed.
Serious injury or death may occur if the instructions
are not followed.
Procedures marked important must be followed in
order to prevent damage to machinery.
Instructions marked caution concern safe operating
procedure. Failure to comply may result in personal injury.
3.1 OPERATIONAL SAFETY WARNINGS
DANGER
DANGER
WARNING
WARNING
NOTICE
NOTICE
CAUTION
1. Only trained personnel should operate or service this equipment.
2. Do not operate the dock equipment until the transport vehicle is
parked against the dock bumpers.
3. Always park the dock equipment after use.
4. Conduct routine inspections and maintenance. Failure to do so
could cause equipment damage and or personal injury.
5. Always call your authorized service representative or
manufacturer immediately if a malfunction occurs.
CAUTION
1. The upper hinge point is a hazardous pinch point. Do not use
fingers or hands to remove foreign materials.
2. Post safety warnings and barricade working area at dock level
and at ground level to prevent unauthorized use of the leveler
during maintenance/service.
3. Never leave the dock leveler unattended in the raised position.
4. Always make sure that the lip is seated inside the night lock after
putting the dock in the parked position.
5. Never leave loads sitting on the dock leveler.
6. Do not attempt to raise the dock leveler if someone is standing
on it.
7. Do not use the dock leveler if the lip’s full width is not fully
supported by the vehicle load bed.
8. Do not operate the dock leveler beyond its rated capacity.
9. Do not drive or walk onto the truck until it is parked against
the dock bumpers and the wheels are chocked, or the vehicle
restraint has been fully engaged.
10. Never attempt to lift or hold the lip out by hand. Serious personal
injury could occur.
11. Never remove the wheel chocks until loading/ unloading is
finished and the truck driver has been given permission to
depart.
1. Do not ground welding equipment to any electrical components.
2. Do not attach welder as ground to leveler platform when welding
on base frame assembly. Attach welder ground to base frame
assembly only.
3. Do not allow the drill to go too deeply when drilling holes in the
control box. Damage to the control systems may occur.
4. Never use air to blow debris from control box. Use a vacuum to
remove debris from control box.
5. Do not connect green ground lead into control box until all
welding has been completed.
6. Always keep the work area clean and free of litter.
7. Always clean all side openings of dirt and debris.
8. Always clean all dirt and debris from the lip hinge.
9. Always clean up dry and liquid spills immediately after they
occur.
10. Always maintain proper lighting in the work area.
11. If a procedure is not clearly defined in this manual, contact your
authorized Service Representative.
1. Do not enter the pit area below the dock leveler.
2. BEFORE BEGINNING ANY SERVICE PROCEDURES:
– Disconnect the power and follow all lockout / tagout
procedures.
3. Never operate a broken or damaged dock leveler. Have repairs
done immediately by a qualified service technician.
4. Always secure and center loads on the forklifts. Loose or
unbalanced loads are dangerous.
3.0 OPERATOR’S MANUAL SAFETY MESSAGE COLOR IDENTIFICATION
This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To prevent
the possibility of equipment damage and serious injury or death, please observe strictly the instructions and warnings contained in
the messages. If warning decals become damaged or missing, replace them immediately. Avoid accidents by recognizing dangerous
procedures or situations before they occur.

XXXXXXXXXXXX
XXXXXXXXXXX
OPERATE
DO NOT
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
8ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
Approved way to lockout / tagout.
WARNING
Always lockout and tagout any power source before performing any
work on any electrical devices or electrical controls according to
OSHA regulations and approved local electrical codes.
4.0 LOCKOUT / TAGOUT PROCEDURE AND RULES
In accordance with the rules and regulations of the Occupational
Safety and Health Administration (OSHA), all affected employees
must be notified that the machine or equipment will be shut down
and locked out to perform repair or maintenance work. The work
area must be checked to ensure that all personnel have been
removed or safely repositioned. The machine or equipment power
supply shall be locked in the OFF position or disconnected from
the energy source. Blue Giant strongly recommends that only
OSHA-approved lockout devices and procedures be utilized.
The energy isolating device must bear a prominent warning tag
indicating that work is being done on the equipment and the
name of the authorized employee responsible for the lockout. It is
mandatory that tagout notices not be susceptible to deterioration
or illegibility due to weather conditions or exposure to chemicals
and moisture.

DISCONNECT POWER
BEFORE OPENING.
READ AND FULLY UNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
DISCONNECT POWER
BEFORE OPENING.
READ AND FULLY UNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
9ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
Note: Contactors come standard with control box.
5.0 CONTROL STATION OPERATION
INDEPENDENT TYPE CONTROL STATION
Controls one individual dock leveler only, equipped with a constant-
pressure ‘UP’ button.
5.1 BUTTON FUNCTION
‘UP’ button activates the dock leveler when pressed and held.
For safety reasons, the operator’s view of the moving dock leveler must not be obstructed at any time.
Potential obstructions include but are not limited to the dock wall, curtains, and stacked cargo. Ensure that the operator’s field
of vision is clear throughout the dock leveler operating cycle.
CAUTION

WARNING
832-317
DONOTwork under dock leveler without:
1.Correctly engaging maintenance strut
andpin.
2.Installing safety barriers at rear of dock to
preventdockusage.
3.On hydraulic docks, disconnect and lock
outelectricalpower supply as required by
lawandensure power cannot be turned
onaccidentally.
Failuretofollow these warnings could
resultinserious injury or death.
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
10 ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
6.0 MAINTENANCE STAND SET-UP
6.1 ENGAGING THE MAINTENANCE STAND
Engaged Maintenance Stand (part # 26-011895) and Safety Stand
(part # 796-710).
Safety StandMaintenance Stand
Locking pin in secure position, if desired a padlock may also be used
instead of the locking pin.
This dock comes with a one-piece maintenance stand that must
be used during under-dock inspections or repairs / maintenance.
The V-shaped groove ensures safe headboard and lip support.
To apply the maintenance stand, one person raises the deck while
another puts the stand in place and inserts the locking pin at its
base to secure it.
WARNING
Do not attempt to apply the maintenance stand until the
deck and lip are both fully deployed.
DANGER WARNING
Post safety warnings and barricade work area at dock
level and at ground level to prevent unauthorized use
of the dock leveler during maintenance/service.
CAUTION
Use of a secondary safety stand (Blue Giant Part # 796-710)
in conjunction with the maintenance stand is strongly
recommended.
6.2 DISENGAGING THE MAINTENANCE STAND
After verifying that it is safe to disengage the maintenance stand,
remove the locking pin from the mounting bracket and have
someone press and hold the control station “UP” button.
Once the deck and lip are clear of the maintenance stand, carefully
push the device back into the pit.
Do not stand in the pathway of the dock leveler during the
disengagement process in case the dock falls unexpectedly.
Never work in the path of the dock leveler platform
without engaging the maintenance stand. If the device
cannot be engaged successfully, contact your authorized
service representative or the manufacturer.

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
11ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
7.0 MAINTENANCE
WARNING
7.1 PLANNED MAINTENANCE PROGRAM (PMP)
In addition to the daily operator inspection, the manufacturer
recommends (and local government regulations may require)
that a planned maintenance program (PMP) and safety inspection
program be performed by a trained and authorized service
technician on a regular basis to maintain the equipment is in safe
operating condition. The PMP will provide an opportunity to make
a thorough inspection of the safety and operating condition of the
dock leveler. Necessary adjustments and repairs can be done
during the PMP, which will increase the life of components and
reduce unscheduled downtime.
Recommended procedures for a periodic planned maintenance
program that covers inspections, operational checks, cleaning,
lubrication, and minor adjustments are outlined in this manual. An
authorized dealer or distributor is prepared to assist with a planned
maintenance program by offering trained service personnel with
expertise in dock leveler maintenance requirements.
7.2 OPERATOR DAILY INSPECTION
The dock leveler should always be examined by the operator
PRIOR TO ANY USE to verify that it is safe to operate.
The manufacturer recommends making multiple photocopies
of the PMP Checklist (See Section 9.0 "Checklist - Airbag Dock
Leveler - Operator and Planned Maintenance Program." The
operator should fill out this form to keep a daily record of operation
and maintenance issues.
7.3 ROUTINE SERVICING AND MAINTENANCE
Regular maintenance and care of the dock leveler is very important
for cost and operation efficiency and more importantly; operator
safety. A faulty dock leveler is a potential source of danger to the
operator, and to other personnel working near it. As with all quality
equipment, keep the dock leveler in good operating condition by
following the recommended schedule of maintenance.
Failure to properly maintain or operate the dock leveler within its
rated capacity can void the manufacturer warranty.
7.4 PLANNED MAINTENANCE PROGRAM INTERVALS
Arrange for a qualified dock leveler repair technician to perform
regularly scheduled planned maintenance on your dock leveler
every three months for single shift operations or monthly for multi-
shift operations. Call your authorized manufacturer/ dealer for
further details.
7.6 MAINTENANCE SEQUENCE
1. Cleaning, including pit area.
2. Visual inspection of all components.
3. Lubrication, as required (by a trained service technician only).
4. Test operate all functions.
5. Adjustments, if required (by a trained service technician only).
6. Check for missing or damaged dock bumpers.
7. Record inspection details and findings for owner's files.
Do not operate and/or service this dock leveler until you
have read and understood all of the safety information and
instructions contained herein and on the dock leveler.
Do not work under or around dock leveler without first placing
adequate barriers to positively prevent vehicle traffic from
entering the work area.
Follow proper lock-out/tag-out procedures.
Keep hands and feet clear of dock leveler pinch points and
wear appropriate safety attire - glasses, gloves and work
boots.
The maintenance strut must be in place before commencing
maintenance procedures.

* For Reference
Supported by a minimum of six heavy-duty U-beams, theAirbag Dock Leveler has a high-volume, low-pressure air lifting system that presents an
eco-friendly alternative to oil-powered hydraulics. When activated via the Single Push Button control station, the air bags in
kto lower smoothly onto the trailer bed.
TheAdvanced Single Push Button Control Station controls an independent hydraulic or airbag dock leveler via a constant pressure UP button.
The Overhead Door Interlock feature (optional) prevents the dock leveler from being used whenever the overhead doors are closed.
DEPLOYING THE DOCK LEVELER
1. Raise the dock leveler by pushing the ‘UP’
button. If the button is still being pressed while
the dock is in its fully raised position, the lip
will then deploy.
2. The dock leveler will then descend with the
deployed lip on the vehicle load bed. When
the dock has fully deployed on the load bed,
loading and unloading may commence.
STORING THE DOCK LEVELER
1. To store the dock leveler, press the ‘UP’
button. The dock will raise and the lip will
retract.
2. When the lip has fully retracted, release
the button. The dock will resume the stored
position with the lip in the night lock.
BELOW LEVEL / END LOADING
1. Hold the control station’s ‘UP’ button until the
lip clears the night lock by about 6-10 inches.
Then release. While the deck is lowering,
pull the fall-safe disengaging chain on the
deck to partially extend the lip and to lower to
the below level position, with the lip hanging
between the dock face and the truck bed.
DANGER
1. Only trained and authorized personnel may operate this dock leveler.
2. Read, understand, and follow the instructions on this document.
3. Prior to using the dock leveler:
•Ensure that the dock leveler is free and clear of all debris, snow and ice.
•Ensure that all personnel near the dock leveler are aware that it is being
operated.
•that it is functioning properly. If the dock leveler is equipped with a
required.
•Inspect unit for signs of structural damage or mechanical malfunction. If
damage is observed or the restraint fails to operate properly, remove it
from service and notify maintenance personnel immediately.
•
4. When using the dock leveler:
•Keep hands and feet clear of pinch points.
•If the dock leveler is equipped with a light communication package, load
and unload on green only.
•Do not exceed the rated capacity as indicated on the serial plate.
•Do not leave equipment or material unattended on the dock leveler.
•Keep a safe distance from both edges.
•If dock leveler fails to operate as outlined in the accompanying manual’s
operating instructions, refer tothe Troubleshooting section.
5. If service or maintenance is required:
•Only authorized service personnel shall maintain or service the unit.
APPLIES TO ALL DOCK LEVELERS
OPERATING INSTRUCTIONS
Only for the Airbag Dock Leveler
038-752Ewww.BlueGiant.com
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
12 ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
8.0 OPERATING INSTRUCTIONS
Airbag Dock Leveler operation placard—part # 038-752E.
WARNING
Do not operate this leveler unless you have been trained
and authorized to do so, and have read and understood all
of the safety information and instructions contained herein.
Do not operate the dock leveler beyond its rated capacity.
Do not operate this leveler until you have checked its
condition. Report the need for repairs to your supervisor
immediately and do not operate the unit until repairs are
made. Neglect may cause a minor repair to become a major
service problem and cause the leveler to become unsafe.
Never try to lift or move any part of the dock leveler manually.
Do not drive on the leveler unless the lip is securely on the
truck bed and has a minimum of 4" (102mm) overlap on its
surface.
Do not exceed 4 mph when driving over the dock leveler.
Do not drive over edges of the leveler and / or dock bumper
blocks (bumpers blocks are not structural).
Confirm brakes have been set and air has been removed
from the air-ride suspension (if applicable).
8.1 FUNCTIONAL DESCRIPTION
The Airbag Dock Leveler serves as a bridge between a loading
dock floor and a truck bed. The leveler’s upper deck plate,
complete with a hinged, vertically hanging lip, is in a shallow pit
at the edge of the dock, flush with the dock’s edge and the floor
surface.
After the door has been opened, the rear of a transport vehicle is
parked and restrained in place against the outer wall of the loading
dock, in working alignment with the dock leveler. To activate the
dock leveler, press the ‘UP’ button on the control station. The air
bag will inflate, raising the deck.
Once the lip extends, release the button. The bag will deflate,
allowing the deck to lower onto the truck bed.
Truck / Vehicle / Trailer
Dock Bumper
Dock Leveler (Typical)
Vehicle
ICC Bar
Home / Lip Sensor
(Restraint Interlock)
Dock Face
Vehicle Restraint*
Wheel Chock
Common Terms:
Driveway

DISCONNECT POWER
BEFORE OPENING.
READAND FULLY UNDERSTAND
THE OWNER’S MANUALBEFORE
OPERATINGTHIS PRODUCT.
DISCONNECT POWER
BEFORE OPENING.
READ AND FULLYUNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
13ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
STANDARD OPERATION PROCEDURES
CONTROL STATION
8.3 STORING THE DOCK LEVELER
1. To store the dock leveler, press the ‘UP’ button. The dock will
raise and the lip will retract.
2. When the lip has fully retracted, release the button. The dock
will resume the stored position with the lip in the night lock.
3. Disengage the vehicle restraint (if applicable) and / or remove
the wheel chocks, allowing the truck to depart.
8.2 DEPLOYING THE DOCK LEVELER
1. Raise the dock leveler by pushing the ‘UP’ button. If the button
is still being pressed while the dock is in its fully raised position,
the lip will then deploy.
2. The dock leveler will then descend with the deployed lip on the
vehicle load bed. When the dock has fully deployed on the load
bed, loading and unloading may commence.
3. After ensuring that there is a minimum overlap of 4" (102mm)
between the dock leveler lip and the truck bed, begin loading
or unloading.

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
14 ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
8.4 BELOW LEVEL / END LOADING
1. After the truck has been chocked and / or restrained in place,
hold the control station’s ‘UP’ button until the lip clears the
night lock by approximately 6-10".
2. Then release. While the deck is lowering, pull the fall-safe
disengaging chain on the deck to partially extend the lip and to
lower to the below level position, with the lip hanging between
the dock face and the truck bed.
3. When below level / end loading is complete, resume normal
leveler operation by pressing and holding the ‘UP’ button until
the deck is raised and the lip is fully extended.
Release the button and allow the deck to lower onto the truck
bed. If end loading was the last operation, press and hold the
'UP' button until the lip clears the night lock and then release.
The deck will fall back into the stored position.

AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
15ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
9.0 CHECKLIST - AIRBAG DOCK LEVELER - OPERATOR AND PLANNED MAINTENANCE PROGRAM
DANGER
Prior to maintenance, place adequate barriers to prevent
unauthorized personnel and vehicle traffic from entering
the work area.
WARNING
All repairs and maintenance work are to be conducted by
trained and authorized personnel ONLY.
DANGER
When repairing or conducting maintenance procedures on electrical components, perform lockout / tagout steps
according to OSHA regulations and approved electrical codes.
NOTICE
To make a valid warranty claim you must keep a record of your operator and maintenance checklist.
Ministry of Labor guidelines, also require you to follow these procedures and keep a copy for your records.
INSPECTED BY: DATE:
SERIAL #: DOOR #:
INSTRUCTIONS FOR USE: Indicate “OK for USE” with a check mark in the appropriate box of each inspection point.
Forward this checklist to the person responsible for dock equipment maintenance. See Section 1.1 "Owner's Purchase Record" for
Date in Service.
PHOTOCOPY THIS CHECKLIST AND FILL OUT REGULARLY FOR YOUR RECORDS.
*Explain faults briefly in the space provided below:
OPERATOR cMAINTENANCE PERSON c
EVERY DAY:
c Remove any debris that may have accumulated around the
dock equipment
cVerify complication-free operation of the dock equipment
and the interior and exterior lights system if so equipped
cVerify complication-free operation of the control panel
cProblem reported*
EVERY 90 DAYS (30 DAYS FOR MULTI-SHIFT OPERATIONS)
cInspect and clean the deck assembly
c Check structural and welds
cInspect the maintenance stand
cInspect, clean, and apply lube to the lip hinge assembly
cLubricate the deck assembly pivot points

6
98
1 2 3
7
4 5
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
16 ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
10.0 RECOMMENDED SPARE PARTS
10.0 RECOMMENDED SPARE PARTS
REPLACEMENT PARTS AIRBAG DOCK LEVELER
ITEM # PART # DESCRIPTION QTY
REQ’D
1 26-011298 Push Rod, Lip Deploy 1
2 26-011300 Link Plate, Lip Deploy 1
3 26-011555 Lip Deploy 1
4 26-011301-1 Lower Link Assembly 1
5 013-524 Pin 3/8" Dia. x 1-3/8", Lip Deploy 2
REPLACEMENT PARTS AIRBAG DOCK LEVELER
ITEM # PART # DESCRIPTION QTY
REQ’D
6
26-011305 Chain Assembly (6' L) 1
26-011304 Chain Assembly (8 & 10') L 1
7 788-197-1 Pull Chain, Fall-Safe 1
8 071-012 Tension Spring, Fall-Safe 1
9 080-900-1 Patch Kit (includes 1 pc of 60" x
36" vinyl and glue) 1

12
1313
14
10*
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
17ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
10.0 RECOMMENDED SPARE PARTS CONT'D.
10.0 RECOMMENDED SPARE PARTS
OPTIONAL SUPPORT COMPONENTS FOR AIRBAG DOCK LEVELER
ITEM # PART# DESCRIPTION QTY
REQ'D
14 26-011563 Maintenance Holder
for Tray and Bag 1
10.1 OPTIONAL SUPPORT COMPONENTS
10.1 OPTIONAL SUPPORT COMPONENTS
REPLACEMENT PARTS FOR AIRBAG DOCK LEVELER
ITEM # PART# DESCRIPTION QTY
REQ'D
10 025-176 Power Cable - 10' L (* Optional) 1
12
Blower Motor (1PH / 60Hz) Only
26-012925 115V See Section 12.3 for
breakdown of parts
included
1
26-012925-1 230V
13
26-013428
Airbag
6' L
126-012959 8' L
26-013576 10' L
13 020-015 Polypropylene Wheel 4

Failure to follow posted instructions will result in death or serious injury.
Unsupported dock leveler ramps can
lower unexpectedly.
Before allowing vehicle to leave the
dock, always:
•Ensure no equipment, material or
people are on dock leveler.
•Return dock leveler to its stored
position at dock level.
SAFETY INSTRUCTIONS
Call 1-[phone] for replacement placards, warning labels, or user’s manual.
DANGER
038-226EF
OPERATION
1. Read and follow all instructions and warnings in user’s
manual.
2. Use of dock leveler restricted to trained operators.
3. Always chock trailer wheels or engage trailer restraint before
operating dock leveler or beginning to load or unload.
4. Never use hands or equipment to move ramp or lip.
5. Before activating dock leveler:
•Ensure trailer is backed in against bumpers.
•Remove any end loads if required.
•Check trailer alignment to avoid lip interference. If lip does
not lower to trailer bed, reposition vehicle.
6. Ensure truck bed supports extended lip or leveler frame
supports ramp before driving on ramp.
7. Stay clear of hinges, front, and sides of moving dock leveler.
8. Never use damaged or malfunctioning dock leveler. Report
problems immediately to supervisor.
MAINTENANCE/SERVICE
1. Read and follow all instructions, warnings and maintenance
schedules in user’s manual.
2. Maintenance/Service of dock leveler restricted to trained
personnel.
3. Place barriers on driveway and dock floor to show service
work is being performed.
4. DO NOT ENTER PIT unless dock leveler is securely
supported by maintenance strut.
5. If electrically powered turn off and use OSHA lockout/tagout
procedures.
Un défaut de suivre ces instructions peut causer des blessures graves ou la mort.
Un niveleur non soutenu peut
s'abaisser soudainement.
Avant de permettre le véhicule de partir
du quai, toujours:
•S'assurer qu'il n'y ait aucun équipement,
matériau ou personnel sur le niveleur.
•Retourner le niveleur en position
de repos au niveau du quai.
CONSIGNES DE SÉCURITÉ
Appelez 1- [phone] pour remplacer des panneaux, étiquettes ou guides d'utilisation.
DANGER
FONCTIONNEMENT
1. Lire et suivre toutes instructions et avertissements dans le guide d'utilisation.
2. L'utilisation du niveleur réservée à des préposés formés.
3. Toujours caler les roues de la remorque ou engager le système de retenue
avant d'utiliser le niveleur ou de commencer le (dé)chargement.
4. Ne jamais utiliser les mains ou de l'équipement pour déplacer la rampe ou la
lèvre.
5. Avant d'actionner le niveleur de quai:
•S'assurer que la remorque soit stationnée contre les butoirs.
•Ôter les charges en bout s'il y a lieu.
•Vérifier l'alignement du véhicule pour empêcher de l'interférence avec la
lèvre. Si la lèvre ne descend pas sur le plateau du camion, repositionner le
véhicule.
6. S'assurer que le plateau du camion supporte la lèvre étendue ou le cadre du
niveleur supporte la rampe avant de conduire sur la rampe.
7. Rester loin des pentures et du devant et côtés du niveleur en mouvement.
8. Ne jamais utiliser un niveleur endommagé ou défectueux. Aviser le
superviseur immédiatement d'un problème quelconque.
ENTRETIEN/SERVICE
1. Lire et suivre toutes instructions, avertissements et programmes d'entretien
dans le guide.
2. L'entretien/service du niveleur réservé au personnel formé.
3. Placer des barrières sur l'approche et le plancher du quai pour signaler des
travaux d'entretien.
4. NE PAS ENTRER DANS LA FOSSE sauf si le niveleur est bien soutenu par
la béquille d'entretien.
5. S'il s'agit d'une unité électrique, couper le courant et suivre les procédures
de verrouillage/étiquetage de l'OSHA.
1
BLUE GIANT EQUIPMENT CORPORATION
www.BlueGiant.com
MADE IN CANADA
MODEL AB6006-30
SERIAL NO. 398790-01
CAPACITY 30,000 LBS / 13,636 KGS
ELECTRICS 115V / 1PH / 60HZ
FALL SAFE CAP
MFG 03/2015 (MM/YYYY)
MODIFICATIONS AND ADDITIONS WHICH AFFECT
CAPACITYAND SAFE OPERATION SHALLNOT BE
PERFORMED BY THE CUSTOMER OR USER WITHOUT
THE MANUFACTURER'S PRIOR WRITTENAPPROVAL.
CAPACITY, OPERATIONAND MAINTENANCE
INSTRUCTION, PLATES,TAGS OR DECAL BE
CHANGED ACCORDINGLY.
COMPLIES WITH ANSI MH30.1
"REFER TO SAFETY AND OPERATING INSTRUCTIONS
IN YOUR OWNERS MANUAL"
109-120E
5
7
038-017E
32 WARNING
832-317
DO NOT work under dock leveler without:
1. Correctly engaging maintenance strut
and pin.
2. Installing safety barriers at rear of dock to
prevent dock usage.
3. On hydraulic docks, disconnect and lock
out electrical power supply as required by
law and ensure power cannot be turned
on accidentally.
Failure to follow these warnings could
result in serious injury or death.
WARNING
832-317
DO NOT work under dock leveler without:
1. Correctly engaging maintenance strut
and pin.
2. Installing safety barriers at rear of dock to
prevent dock usage.
3. On hydraulic docks, disconnect and lock
out electrical power supply as required by
law and ensure power cannot be turned
on accidentally.
Failure to follow these warnings could
result in serious injury or death.
3
6
7
Failureto followposted instructions will result in death or serious injury.
Unsupporteddock leveler rampscan
lowerunexpectedly.
Beforeallowing vehicle to leavethe
dock,always:
•Ensureno equipment, materialor
people are on dock leveler.
•Returndock leveler to its stored
position at dock level.
SAFETY INSTRUCTIONS
Call1-[phone] for replacement placards, warning labels, or user’s manual.
DANGER
038-226EF
OPERATION
1.Read and follow all instructions and warnings in user’s
manual.
2.Use of dock leveler restricted to trained operators.
3.Alwayschock tr ailer wheels or engage trailer restraint before
operating dock leveler or beginning to load or unload.
4.Never use hands or equipment to move ramp or lip.
5.Before activating dock leveler:
•Ensuretrailer is backed in against bumpers.
•Removeany end loads if required.
•Checktrailer alignment to avoid lip interference. If lip does
not lower to trailer bed, reposition vehicle.
6.Ensure truck bed supports extended lip or leveler frame
supports ramp before driving on ramp.
7.Stay clear of hinges, front, and sides of moving dock leveler.
8.Never use damaged or malfunctioning dockleveler. Report
problems immediately to supervisor.
MAINTENANCE/SERVICE
1.Read and follow all instructions, warnings and maintenance
schedules in user’s manual.
2.Maintenance/Service of dock leveler restricted to trained
personnel.
3.Place barriers on driveway and dock floor to show service
work is being performed.
4.DO NOT ENTER PIT unless dock leveler is securely
supported by maintenance strut.
5.If electrically powered turn off and use OSHA lockout/tagout
procedures.
Undéfaut de suivre ces instructions peut causer des blessures graves ou la mort.
Unniveleurnon soutenu peut
s'abaissersoudainement.
Avantdepermettre le véhicule de partir
duquai, toujours:
•S'assurerqu'iln'y ait aucun équipement,
matériau ou personnelsur le niveleur.
•Retournerleniveleur en position
de repos au niveaudu quai.
CONSIGNES DE SÉCURITÉ
Appelez1- [phone] pour remplacer des panneaux, étiquettes ou guides d'utilisation.
DANGER
FONCTIONNEMENT
1.Lireet suivre toutes instructions et avertissements dans le guide d'utilisation.
2.L'utilisationdu niveleur réservée à des préposés formés.
3.Toujourscaler les roues de la remorque ou engager le système de retenue
avantd'utiliserle nivel eur ou de commencer le (dé)chargement.
4.Nejamais utiliser les mains ou de l'équipement pour déplacer la rampe ou la
lèvre.
5.Avantd'actionner le niveleur de quai:
•S'assurerquela remorque soit stationnée contre les butoirs.
•Ôterlescharges en bout s'il y a lieu.
•Vérifierl'alignementdu véhicule pour empêcher de l'interférence avec la
lèvre. Si la lèvre ne descend pas sur le plateau du cam ion, repositionner le
véhicule.
6.S'assurerque le plateau du camion supporte la lèvre étendue ou le cadre du
niveleursupportela rampe a vant de conduire sur la rampe.
7.Resterloin des pentures et du devant et côtés du niveleur en mouvement.
8.Nejamais utiliser un niveleur endommagé ou défectueux. Aviser le
superviseurimmédiatement d'un problème quelconque.
ENTRETIEN/SERVICE
1.Lireet suivre toutes instructions, avertissements et programmes d'entretien
dansleguide.
2.L'entretien/servicedu niveleur réservé au personnel formé.
3.Placerdes barrières sur l'approche et le plancher du quai pour signaler des
travauxd'entretien.
4.NEPAS ENTRER DANS LA FOSSE sauf si le niveleur est bien soutenu par
labéquilled'entretien .
5.S'ils'agit d'une unité électrique, couper le courant et suivre les procédures
deverrouillage/étiquetage de l'OSHA.
Do NOT lift on this side.
Prodect will be damaged.
WARNING
038-098
1
4
1
5
2
4
Ne pas marcher
sur la lèvre pour
l’abaisser
DANGER
Do not walk on
lip to lower
dock leveler
DANGER
038-220
4
Do NOT lift on this side.
Product will be damaged.
WARNING
038-098
6CAUTION
MISE EN GARDE
To lift product: Insert forks in fork pocket located below.
Alternatively, position forks underneath strap located on top of
product.
Pour soulever ce produit: Insérez les fourches dans la poche
fourchette située ci-dessous. Alternativement, positionner les
fourches en dessous de la sangle situé sur le dessus du produit.
038-098EF
5
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
18 ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
11.0 DECAL IDENTIFICATION AND LOCATION
ITEM # QTY PART # DESCRIPTION
1 2 038-226 EF Danger Decal - Safety Instructions
ES
2 2 038-220 EF Danger Decal - Do Not Walk on Lip
ES
3 1 832-317 Warning Decal - Maintenance Strut
4 1 038-096 Warning Decal - Do Not Lift on This Side
5 2 108-120 EF Serial Plate Decal
ES
6 1 038-098 EF Lift Caution Decal
ES
7 1 038-017E Blue Giant Logo Decal
EF = English / French | ES = English / Spanish

12.0 EQUIPMENT COMPONENT ILLUSTRATIONS
12.1 COMPONENTS AS SHIPPED CHECK LIST
2
A
B
3
1
6
Supported by a minimum of six heavy-duty U-beams, theAirbag Dock Leveler has a high-volume, low-pressure air lifting system that presents an
eco-friendly alternativeto oil-powered hydraulics. When activated via the Single Push Button controlstation, the air bags in
kto lower smoothly ontothe trailer bed.
TheAdvanced Single Push Button Control Station controls an independent hydraulic or airbag dock leveler via a constant pressure UPbutton.
The Overhead Door Interlockfeature (optional) prevents the dock leveler from being used whenever the overhead doors are closed.
DEPLOYING THE DOCK LEVELER
1. Raise the dock leveler by pushing the ‘UP’
button. If the button is still being pressed while
the dock is in its fully raised position, the lip
will then deploy.
2. The dock leveler will then descend with the
deployed lip on the vehicle load bed. When
the dock has fully deployed on the load bed,
loading and unloading may commence.
STORING THE DOCK LEVELER
1. Tostore the dock leveler, press the ‘UP’
button. The dock will raise and the lip will
retract.
2. When the lip has fully retracted, release
the button. The dock will resume the stored
position with the lip in the night lock.
BELOW LEVEL / END LOADING
1. Hold the control station’s ‘UP’ button until the
lip clears the night lock by about 6-10 inches.
Then release. While the deck is lowering,
pull the fall-safe disengaging chain on the
deck to partially extend the lip and to lower to
the below level position, with the lip hanging
between the dock face and the truck bed.
DANGER
1. Only trainedand authorized personnel may operate this dock leveler.
2. Read, understand, and follow theinstructions on this document.
3. Prior tousing the dock leveler:
•Ensurethat the dock leveler is free and clear of all debris, snow and ice.
•Ensurethat all personnel near the dock leveler are aware that it is being
operated.
•that it is functioningproperly. If the dock leveler is equipped with a
required.
•Inspectunit for signs of structural damage or mechanical malfunction. If
damage is observedor the restraint fails to operate properly, remove it
from serviceand notify maintenance personnel immediately.
•
4. When using thedock leveler:
•Keep hands and feet clear ofpinch points.
•If the dock leveler is equipped witha light communication package, load
and unload on green only.
•Do not exceed therated capacity as indicated on the serial plate.
•Do not leave equipment or material unattended on the dock leveler.
•Keep a safedistance from both edges.
•If dock leveler failsto operate as outlined in the accompanying manual’s
operating instructions, refertothe Troubleshooting section.
5. If serviceor maintenance is required:
•Only authorizedservice personnel shall maintain or service the unit.
APPLIES TOALL DOCK LEVELERS
OPERATING INSTRUCTIONS
Only for the Airbag Dock Leveler
038-752Ewww.BlueGiant.com
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
DISCONNECTPOWER
BEFOREOPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
4
5
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
19ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
BUMPERS CONTROLS
Airbag Tray Tie Down
For Shipping Only
(remove prior to operation)
Shipping Bracket
(remove after installation)
ITEM QTY PART # DESCRIPTION APPROX. WEIGHT
1 1 ABXXXX-XX*Air Bag Dock Leveler *See Section 12.4 Varies by Model
Air Bag Dock Leveler with DLB
2A2DB411 Laminated Bumper, Dual Flange 50 lb 23 kg
BDB411WB Laminated Bumper, Single Flange 48 lb 22 kg
3 1
027-006-L FControl Assembly SP1 110–130V Single Phase
See Section 12.8 1 lb 0.45 kg
S
027-007-L FControl Assembly SP1 208–240V Single Phase
See Section 12.8 1 lb 0.45 kg
S
4 1 038-752E Operation Placard — —
5 1 038-880E Owner's Manual (this one) — —
6 1 26-013417 Shipping Bracket, Lip Tie Down 10 lb 4.5 kg

41
1
2
4
10
5
9
8
8
12
7
11
6
3
40
15
18
14
19
31
34
33
32
21 20
27
35
25
2829
22
24
23
25
30
37
36
13
26
12
1617
39
38
AIRBAG DOCK LEVELER WITH CONTROLS—OWNER’S MANUAL
20 ISSUE DATE: FEBRUARY 1, 2016 REV.2 (PART # 038-880E)
12.2 MECHANICAL ASSEMBLY