Blue Giant INTERLOCK CHOCK User manual

ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
STARTING FROM AUGUST 14, 2020 / SERIAL # 467201 ISSUE DATE: OCTOBER 20, 2021 REV. 1.2.1 (PART # 038-1125E)
BLUE GIANT INTERLOCK CHOCK™
OWNER’S MANUAL
WARNING
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in bodily injury or
death.

INTERLOCK CHOCK — OWNER’S MANUAL
3ISSUE DATE: OCTOBER 20, 2021 REV. 1.2.1 (PART # 038-1125E)
Table of Contents
Table of Contents
1.0 ABOUT THE INTERLOCK CHOCK 5
1.0 ABOUT THE INTERLOCK CHOCK 5
1.1 OWNER’S PURCHASE RECORD 5
1.1 OWNER’S PURCHASE RECORD 5
2.0 INTRODUCTION 6
2.0 INTRODUCTION 6
2.1 WARRANTY INFORMATION 6
2.1 WARRANTY INFORMATION 6
2.2 EXCLUSION OF LIABILITY 6
2.2 EXCLUSION OF LIABILITY 6
2.3 MANUFACTURER’S NOTE 7
2.3 MANUFACTURER’S NOTE 7
2.4 OWNER’S RESPONSIBILITY 7
2.4 OWNER’S RESPONSIBILITY 7
3.0 SAFETY MESSAGE COLOR IDENTIFICATION 9
3.0 SAFETY MESSAGE COLOR IDENTIFICATION 9
3.1 OPERATIONAL SAFETY WARNINGS 9
3.1 OPERATIONAL SAFETY WARNINGS 9
4.0 LOCKOUT / TAGOUT PROCEDURE AND RULES 11
4.0 LOCKOUT / TAGOUT PROCEDURE AND RULES 11
4.1 ELECTROSTATIC SENSITIVE DEVICE PROTECTION POLICY 12
4.1 ELECTROSTATIC SENSITIVE DEVICE PROTECTION POLICY 12
5.0 INDEPENDENT TYPE CONTROL STATION 13
5.0 INDEPENDENT TYPE CONTROL STATION 13
5.1 PUSH BUTTON CONTROLS 13
5.1 PUSH BUTTON CONTROLS 13
5.2 BUTTON FUNCTION 14
5.2 BUTTON FUNCTION 14
6.0 OPERATING INSTRUCTIONS 15
6.0 OPERATING INSTRUCTIONS 15
6.1 PLACE WHEEL CHOCK 15
6.1 PLACE WHEEL CHOCK 15
6.2 REMOVE WHEEL CHOCK 15
6.2 REMOVE WHEEL CHOCK 15
7.0 MAINTENANCE 17
7.0 MAINTENANCE 17
7.1 PLANNED MAINTENANCE PROGRAM (PMP) 17
7.1 PLANNED MAINTENANCE PROGRAM (PMP) 17
7.2 OPERATOR DAILY INSPECTION 17
7.2 OPERATOR DAILY INSPECTION 17
7.3 ROUTINE SERVICING AND MAINTENANCE 17
7.3 ROUTINE SERVICING AND MAINTENANCE 17
7.4 PLANNED MAINTENANCE PROGRAM INTERVALS 17
7.4 PLANNED MAINTENANCE PROGRAM INTERVALS 17
7.5 MAINTENANCE SEQUENCE 17
7.5 MAINTENANCE SEQUENCE 17
7.6 DAILY MAINTENANCE PROCEDURES (DMP) CHECKLIST 18
7.6 DAILY MAINTENANCE PROCEDURES (DMP) CHECKLIST 18
8.0 RECOMMENDED SPARE PARTS 19
8.0 RECOMMENDED SPARE PARTS 19
9.0 DECAL IDENTIFICATION AND LOCATION 20
9.0 DECAL IDENTIFICATION AND LOCATION 20
9.1 OPERATION PLACARDS 20
9.1 OPERATION PLACARDS 20
10.0 EQUIPMENT COMPONENT ILLUSTRATIONS 23
10.0 EQUIPMENT COMPONENT ILLUSTRATIONS 23
10.1 COMPONENTS AS SHIPPED CHECKLIST 23
10.1 COMPONENTS AS SHIPPED CHECKLIST 23
10.2 GENERAL DIMENSIONS 24
10.2 GENERAL DIMENSIONS 24
10.3 CONTROLS 25
10.3 CONTROLS 25
10.4 JUNCTION BOX W/REMOTE I/O 26
10.4 JUNCTION BOX W/REMOTE I/O 26
10.5 JUNCTION BOX ASSEMBLY 27
10.5 JUNCTION BOX ASSEMBLY 27
10.6 DOCK INTERLOCK SENSOR 28
10.6 DOCK INTERLOCK SENSOR 28
11.0 EXTERIOR DRIVER TRAFFIC LIGHT 29
11.0 EXTERIOR DRIVER TRAFFIC LIGHT 29
11.1 EXTERIOR DRIVER WARNING SIGN 30
11.1 EXTERIOR DRIVER WARNING SIGN 30
11.2 EXTERIOR OPERATING INSTRUCTION PLACARD 31
11.2 EXTERIOR OPERATING INSTRUCTION PLACARD 31
11.3 INTERIOR OPERATING INSTRUCTION PLACARD 32
11.3 INTERIOR OPERATING INSTRUCTION PLACARD 32
12.0 TROUBLESHOOTING 33
12.0 TROUBLESHOOTING 33
13.0 WIRING DIAGRAMS 34
13.0 WIRING DIAGRAMS 34
13.1 BLUE GENIUS GOLD 34
13.1 BLUE GENIUS GOLD 34

INTERLOCK CHOCK — OWNER’S MANUAL
4 ISSUE DATE: OCTOBER 20, 2021 REV. 1.2.1 (PART # 038-1125E)

1.0
1.0
ABOUT THE INTERLOCK CHOCK
ABOUT THE INTERLOCK CHOCK
The Blue Giant Interlock Chock Wheel Equipment is a high performance system. The Interlock Chock provides wheel chocking options
when a facility must handle a variety of trailer or vehicle needs.
An interior and exterior lights communication system keeps truck drivers and warehouse personnel advised of safety conditions during
dock operations.
1.1
1.1
OWNER’S PURCHASE RECORD
OWNER’S PURCHASE RECORD
Please record information for future inquiries and to validate warranty. See “2.1 WARRANTY INFORMATION” on page 6.
Dealer: Date in Service:
Number of Units:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
Serial Number: Door #:
The manufacturer offers a full line of chocks, dock levelers, dock safety equipment, accessories, ergonomic equipment, scissor lift
equipment, seals and shelters, and industrial trucks. Concurrent with a continuing product improvement program, specifications are
subject to change without notice (See “2.1 WARRANTY INFORMATION” on page 6). Please contact the your Blue Giant Dealer for latest
information. Some features illustrated may be optional in certain market areas.
INTERLOCK CHOCK — OWNER’S MANUAL
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2.0
2.0
INTRODUCTION
INTRODUCTION
The following is a quick reference to important procedures that must be followed while using the Interlock Chock . It is not intended to
cover, or suggest that it does cover, all procedures necessary to ensure safe operation. All operators should be aware of and abide by all
workplace safety regulations applicable to the operation of the Interlock Chock . These laws and regulations include but are not limited to:
• The Occupational Safety and Health Act
• Canada Occupational Health and Safety Regulations
• Occupational Safety and Health Acts for Individual States (USA), Provinces, or Territories
For additional information on these regulations as well as industry standards that may apply to this product, please contact:
American National Standards Institute (ANSI)
1430 Broadway
New York, NY 10018
Telephone: [phone]
www.ansi.org
Loading Dock Equipment Manufacturers
A Product Section of Material Handling Industry of America
A Division of Material Handling Industry
8720 Red Oak Blvd, Suite 201
Charlotte, NC, 28217-3992
Telephone: [phone]
www.mhi.org/lodem
2.1
2.1
WARRANTY INFORMATION
WARRANTY INFORMATION
Thank you for purchasing Blue Giant products. We appreciate your business, and are confident that our product will serve you for many
years to come. In the event that you experience a problem with our product, our Customer Support Team is here to support the
Blue Giant Product(s) that you have purchased.
To validate warranty on recently purchased equipment, please complete and submit your information with our on-line Warranty Registration
at www.BlueGiant.com.
For more information about Blue Giant Warranty Support, please contact your Blue Giant Dealer. You may also visit www.BlueGiant.com or
phone [phone].
NOTE: All products must be registered to qualify for warranty.
DEALER INFORMATION
Name:
Contact:
Telephone:
2.2
2.2
EXCLUSION OF LIABILITY
EXCLUSION OF LIABILITY
The manufacturer assumes no liability for damage or injury to persons or property which occur as a result of defects or faults in or incorrect
use of the Interlock Chock . The manufacturer assumes no liability for lost profits, operating downtimes, or similar indirect losses incurred
by the purchaser. Injury to third parties, irrespective of its nature, is not subject to compensation.
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The manufacturer reserves the right to make changes at any time to the modules, components, and accessories, concurrent with
its continuing product improvements and development program. Specifications, operating instructions, and illustrations included in
this manual are subject to change without notice. Please contact manufacturer for the latest information. Please see “2.4 OWNER’S
RESPONSIBILITY” on page 7.
2.3
2.3
MANUFACTURER’S NOTE
MANUFACTURER’S NOTE
The Interlock Chock has been carefully inspected and tested at the manufacturer’s plant prior to shipment, but it MUST be checked upon
receipt for transport damage. Any observed transport damage is to be listed on the signed copy of the freight document. There are many
configurations or custom designs whose specifications may not be fully reflected in this manual. Contact your Blue Giant Dealer to obtain
the General Arrangement drawing for application specific designs.
Notify the freight forwarder, Blue Giant, and the dealer of any damage WITHIN 24 HOURS.
2.4
2.4
OWNER’S RESPONSIBILITY
OWNER’S RESPONSIBILITY
The Interlock Chock needs to be maintained and inspected by the owner to verify its safe condition for operation.
1. The owner should recognize the inherent danger of the interface between the Interlock Chock and the freight carrier. The owner should,
therefore, train and instruct operators in the safe use of the Interlock Chock and accessories in accordance with the manufacturer’s
recommendations.
2. The owner should thoroughly familiarize themselves with the following procedures and specifications as referenced in this manual, and
request immediate replacement of all manufacturer-supplied documents that are missing, damaged, or otherwise illegible.
Owners shall apply sound principles of safety, training, inspection, maintenance, and expected operating environment toward their
Interlock Chock usage and maintenance requirements.
• Commissioning instructions
• Operating instructions
• Daily maintenance procedures checklist
• Inspections procedures
• Recommended spare parts lists
Upon receipt of any newly purchased Interlock Chock , the owner shall verify the presence of owner’s manuals, operating placards, and
any other documentation necessary for training dock personnel how to use the equipment safely and effectively.
3. All Blue Giant Interlock Chock shall undergo regularly scheduled planned maintenance. Maintenance requirements will vary
according to usage frequency and application, so the owner shall contact with their authorized Blue Giant distributor for schedule
recommendation. Written records of the performance of these procedures shall be kept as per warranty requirements and per local
state or provincial requirements. Please see”7.0 MAINTENANCE” on page 17.
4. Interlock Chock that is structurally damaged, experiencing performance irregularities, or has been potentially compromised shall
be removed from service until a trained and authorized manufacturer’s representative can conduct an inspection and perform any
necessary repairs.
5. As with any piece of machinery, Interlock Chock requires routine maintenance, lubrication, and adjustments. Recommended
procedures are itemized in the Planned Maintenance Program (PMP) checklist included in installation and technical manuals. It is
recommended that for anything other than the basic maintenance procedures outlined in this manual, please contact your Blue Giant
Dealer.
6. The owner shall ensure that all nameplates and safety labels are in place and legible, and that the appropriate manuals are provided to
authorized users. Replacement nameplates, safety labels, and manuals are available through the Blue Giant Aftermarket Department.
7. The owner or a trained and authorized representative shall verify that all freight carrier brakes have been applied and a vehicle restraint
and/or wheel chocks properly engaged before cross-docking procedures begin. For safety reasons, trailers must be held securely in
place to avoid accidental separation from the Interlock Chock .
8. Unless specifically agreed to in writing by Blue Giant Equipment Corporation at the time of order (and prior to manufacture), all Blue
Giant Interlock Chock is sold as a complete offering and must not be altered or added to in any manner (which includes configuration
and function) without written permission from an authorized manufacturer’s representative. These changes shall also satisfy all safety
recommendations of the original equipment manufacturer for the particular application of the Interlock Chock .
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9. If, at the request of the owner, Blue Giant does not supply all or some of the Interlock Chock power unit and/or control panel
components, the owner shall assume responsibility for any and all operational and safety issues associated with the resulting
configuration.
10. The owner must adhere to the load classification information provided on the product nameplate. Failure to do so will void product
warranty and can result in serious injury, including death.
11. Operational placards must be visible from equipment location and permanently attached to a wall or structure.
12. The owner shall ensure that inspections are performed to the lifting device as prescribed by law or regulation.
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3.0
3.0
SAFETY MESSAGE COLOR IDENTIFICATION
SAFETY MESSAGE COLOR IDENTIFICATION
This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To reduce
the possibility of equipment damage and serious injury or death, please follow the instructions and understand the warnings contained
in the messages. If warning decals become damaged or missing, replace them immediately. Avoid accidents by recognizing dangerous
procedures or situations before they occur.
DANGER
Serious injury or death will likely occur if the instructions are not followed.
WARNING
Serious injury or death may occur if the instructions are not followed.
CAUTION
Instructions marked caution concern safe operating procedure. Failure to comply may result in personal injury.
NOTICE
Procedures marked notice must be followed in order to reduce damage to machinery.
3.1
3.1
OPERATIONAL SAFETY WARNINGS
OPERATIONAL SAFETY WARNINGS
These are safety warnings that may be part of a procedure or hardware warning decal.
DANGER
• BEFORE BEGINNING ANY SERVICE PROCEDURES:
– Disconnect the power and follow all lockout / tagout procedures, as per OSHA requirements. Refer to wiring diagrams.
• Installation must be performed only by trained and authorized personnel.
• Prior to installation, place adequate barriers to prevent vehicle traffic from entering the work area.
• During installation, anchors must be properly torqued to achieve the necessary anchoring strength. DO NOT USE IMPACT
DRIVERS.
• Any electrical work must be performed by qualified personnel only.
• Do not remove the wheel chocks until loading /unloading is finished and the truck is cleared for departure and the lights have
changed to RED inside and GREEN outside.
WARNING
• Do not ground welding equipment to any electrical components.
• Do not allow the drill to go too deeply into the control box, as damage may occur to the control systems.
• Never use air to blow debris from the control box. Use a vacuum to perform any necessary cleaning.
• Do not connect green ground lead into control box or junction box until all welding has been completed.
• Improper adjustments may cause operational problems with equipment.
CAUTION
• Only trained personnel should operate or service this equipment.
• Do not operate the Interlock Chock until the transport vehicle is parked against the dock bumpers.
• Always park the Interlock Chock after use.
• Conduct routine inspections and maintenance. Failure to do so could cause equipment damage and or personal injury.
• Always call your authorized service representative or manufacturer immediately if a malfunction occurs.
INTERLOCK CHOCK — OWNER’S MANUAL
9ISSUE DATE: OCTOBER 20, 2021 REV. 1.2.1 (PART # 038-1125E)

NOTICE
• Do not ground welding equipment to any electrical components.
• Do not allow the drill to go too deeply when drilling holes in the control box. Damage to the control systems may occur.
• Never use air to blow debris from control box. Use a vacuum to remove debris from control box.
• Do not connect green ground lead into control box until all welding has been completed.
• Always keep the work area clean and free of litter.
• Always clean all side openings of dirt and debris.
• Always clean up dry and liquid spills immediately after they occur.
• Always maintain proper lighting in the work area.
• If a procedure is not clearly defined in this manual, contact your Blue Giant Dealer.
INTERLOCK CHOCK — OWNER’S MANUAL
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XXXXX
X
X
XXXXX
XXXXXXXXXXX
OPERATE
DO NOT
An example of lockout / tagout. Verify and comply with local codes/
regulatory requirements.
4.0
4.0
LOCKOUT / TAGOUT PROCEDURE AND RULES
LOCKOUT / TAGOUT PROCEDURE AND RULES
In accordance with the rules and regulations of the Occupational Safety and Health Administration (OSHA) and/or local jurisdiction, all
affected employees must be notified that the machine or equipment will be shut down and locked out to perform repair or maintenance
work.
The work area must be checked to verify that all personnel have been removed or safely repositioned.
The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source.
Blue Giant strongly recommends that only OSHA-approved and/or local jurisdiction lockout devices and procedures be utilized.
The energy isolating device must bear a prominent warning tag indicating that work is being done on the equipment and the name of the
authorized employee responsible for the lockout.
It is mandatory that tagout notices shall NOT be susceptible to deterioration or illegibility due to weather conditions, exposure to chemicals
and/or moisture.
WARNING
Always lockout and tagout any power source before performing any work on any electrical devices or electrical controls according to
OSHA regulations and approved local electrical codes. Refer to wiring diagrams.
INTERLOCK CHOCK — OWNER’S MANUAL
11ISSUE DATE: OCTOBER 20, 2021 REV. 1.2.1 (PART # 038-1125E)

4.1
4.1
ELECTROSTATIC SENSITIVE DEVICE PROTECTION POLICY
ELECTROSTATIC SENSITIVE DEVICE PROTECTION POLICY
This policy applies to static sensitive electronic products primarily printed circuit boards (PCBs) and sensors. Switches, relay, lamps and
wire are not sensitive and do not apply.
If welding near ESD components, correctly protect and ground all necessary equipment.
1. Prior to handling PCBs, wear a static grounding wrist strap and clip it to an electrical ground. The metal plate on the inside of the
wristband must be in contact with the wearers skin.
2. PCBs should never be handed to other personnel or set down anywhere.
3. Place PCBs in black ESD shielding bags for return or storage. Only one PCB or sensor should be placed in a static bag. Attach
paperwork and other items to the outside with adhesive pouches or elastic bands.
4. The control boxes protect the PCBs inside from static, and should not be used to store manuals or other accessories.
ATTENTION
DO NOT DISCARD. Any components shipped
back to Blue Giant must be in their original
packaging (along with completed RGA form
taped to the OUTSIDE of the static bag) or
warranty may be voided.
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE DEVICES
038-850E
INTERLOCK CHOCK — OWNER’S MANUAL
12 ISSUE DATE: OCTOBER 20, 2021 REV. 1.2.1 (PART # 038-1125E)

5.0
5.0
INDEPENDENT TYPE CONTROL STATION
INDEPENDENT TYPE CONTROL STATION
Depending on the specific installation, the control station may be mounted on an adjacent wall. See “6.0 OPERATING INSTRUCTIONS” on
page 15 for more information.
5.1
5.1
PUSH BUTTON CONTROLS
PUSH BUTTON CONTROLS
Controls one individual vehicle Interlock Chock only, equipped with touch buttons, inside forklift operator traffic lights, operator menu
screen, and keypad for coded features.
Controls one individual vehicle wheel chock only, equipped with touch buttons, inside forklift operator traffic lights, operator menu screen,
and keypad for coded features.
www.BlueGiant.com
Gold Series
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B
T o u c h Control
DISCONNECT POWER
BEFORE OPENING.
READ AND FULLY UNDERSTAND
THE OWNER’S MANUAL BEFORE
OPERATING THIS PRODUCT.
R
ESC
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Scroll “UP”
Escape
Select
Scroll “DOWN”
Menu Screen
(LCD Display)
Red Light
(Do Not Enter)
Control Station Keypad
(Override, Security,
Features)
Yellow Light
(Proceed with Caution)
Green Light
(Enter on Green)
“STOP”
(Stop Operation)
NOTE: Typical decal shown, actual decal is bilingual.
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13ISSUE DATE: OCTOBER 20, 2021 REV. 1.2.1 (PART # 038-1125E)

5.2
5.2
BUTTON FUNCTION
BUTTON FUNCTION
When touching any of the function buttons or keypad, use the ball of the finger.
Pressure not required to operate buttons. The control station’s unique touch
sensors detect the proximity of the dock operator’s finger.
Restraint control buttons are momentary contact: a single touch will activate
the engage or release features.
R
E
S
T
R
A
I
N
T
Engage
Engager
Audible touch
INTERLOCK CHOCK — OWNER’S MANUAL
14 ISSUE DATE: OCTOBER 20, 2021 REV. 1.2.1 (PART # 038-1125E)

6.0
6.0
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
Follow the safe operating instructions to ensure personnel, load, and equipment safety.
WARNING
• Do not operate the Interlock Chock unless you have been trained and authorized to do so, and have read and understood all of the
safety information and instructions contained in this manual.
• Do not operate this wheel chock until you have checked its condition. Report the need for repairs to your supervisor immediately
and do not operate the unit until repairs are made.
• It is the responsibility of the owner / operator of truck / vehicle to (whenever possible) exhaust the air from air-ride suspension
systems prior to performing loading or unloading.
6.1
6.1
PLACE WHEEL CHOCK
PLACE WHEEL CHOCK
Standard and end loading follow the same procedure.
1. Once the vehicle driver has placed the Interlock Chock, the Blue
Genius Control Panel flashes AMBER.
Fully open the dock door.
While the door is opening, Blue Genius Control Panel will illuminate solid RED.
When the door is fully open, the Blue Genius Control Panel remains solid RED.
2. Deploy dock.
While dock deploying, Blue Genius Control Panel illuminates solid RED.
When dock fully deployed, Blue Genius Control Panel illuminates solid Green.
3. Proceed with loading or unloading.
6.2
6.2
REMOVE WHEEL CHOCK
REMOVE WHEEL CHOCK
Loading or unloading is complete. The driver is getting ready to depart.
1. When loading or unloading is completed, restore dock to fully parked position.
When the dock leaves the deployed position and is parked, Blue Genius
Control Panel illuminates solid RED.
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
R
#038-244E
STOP
0
ESC
SEL
89
56
23
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
WARNING
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
#038-244E
STOP
0
89
56
23
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
WARNING
ESC
SEL
GOLD OR PLATINUM
BG MENU DISPLAY
SCREEN
READY TO RAISE DECK
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
R
#038-244E
STOP
0
ESC
SEL
89
56
23
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
WARNING
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
R
#038-244E
STOP
0
SEL
89
56
23
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
WARNING
ESC
SEL
GOLD BG MENU
DISPLAY
SCREEN
DECK DEPLOYED
PLATINUM BG
MENU DISPLAY
SCREEN
LEVELER READY
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
R
#038-244E
STOP
0
ESC
SEL
89
56
23
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
WARNING
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
R
#038-244E
STOP
0
SEL
89
56
23
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
WARNING
ESC
SEL
GOLD BG MENU
DISPLAY
SCREEN
WHEEL CHOCK
IS ENGAGED
PLATINUM BG
MENU DISPLAY
SCREEN
CHOCK ENGAGED
LEVELER RESTORED
INTERLOCK CHOCK — OWNER’S MANUAL
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2. Close door completely.
Blue Genius Control Panel illuminates solid RED.
3. As driver restores chock, Blue Genius Control Panel illuminates solid RED.
4. Chock is back in cradle.
Blue Genius Control Panel remains solid RED.
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
R
#038-244E
STOP
0
ESC
SEL
89
56
23
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
WARNING
GOLD BG MENU
DISPLAY
SCREEN
READY TO RELEASE
PLATINUM BG
MENU DISPLAY
SCREEN
READY TO RELEASE
WHEEL CHOCK
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
R
#038-244E
STOP
0
ESC
SEL
89
56
23
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
WARNING
GOLD BG MENU
DISPLAY
SCREEN
READY TO RELEASE
PLATINUM BG
MENU DISPLAY
SCREEN
READY TO RELEASE
WHEEL CHOCK
www.BlueGiant.com
GoldSeries
DISCONNECTPOWER
BEFORE OPENING.
READANDFULLYUNDERSTAND
THEOWNER’SMANUALBEFORE
OPERATINGTHISPRODUCT.
R
#038-244E
STOP
0
ESC
SEL
89
56
23
1
4
7
Enter On Green
Do Not Enter
Proceed With Caution
WARNING
GOLD OR PLATINUM
BG MENU DISPLAY
SCREEN
BLUE GENIUS READY
INTERLOCK CHOCK — OWNER’S MANUAL
16 ISSUE DATE: OCTOBER 20, 2021 REV. 1.2.1 (PART # 038-1125E)

7.0
7.0
MAINTENANCE
MAINTENANCE
Develop a planned or scheduled maintenance plan to keep the Interlock Chock in good operating order.
WARNING
• Do not attempt to install, make repairs, or adjustments. Only a trained and authorized service technician should perform the
installation process, make repairs, or make adjustments. Contact your Blue Giant Dealer for assistance.
• Do not service this equipment until you have read and understood all of the safety information and instructions contained herein.
Failure to adhere to recommended safety practices in this manual and on the Interlock Chock warning labels could result in death
or serious injury.
• Do not conduct maintenance or repairs until adequate barriers have been placed to keep warehouse and vehicle traffic away from
the work area.
• Before doing any electrical work, verify that the power is disconnected and properly tagged or locked out.
7.1
7.1
PLANNED MAINTENANCE PROGRAM (PMP)
PLANNED MAINTENANCE PROGRAM (PMP)
In addition to the Daily Maintenance Procedures (DMP), the manufacturer recommends (and local government regulations may require)
that a Planned Maintenance Program (PMP) and safety inspection program be performed by a trained and authorized service technician on
a regular basis to ensure the equipment is in safe operating condition. The PMP will provide an opportunity to make a thorough inspection
of the safety and operating condition of the Interlock Chock . Necessary adjustments and repairs can be done during the PMP, which will
increase the life of components and reduce unscheduled downtime.
Recommended procedures for a periodic planned maintenance program that covers inspections, operational checks, cleaning, and minor
adjustments are outlined in the Owner’s Manual for this product. Contact your Blue Giant Dealer regarding for assistance with a planned
maintenance program by offering trained service personnel with expertise in Interlock Chock maintenance requirements.
7.2
7.2
OPERATOR DAILY INSPECTION
OPERATOR DAILY INSPECTION
The Interlock Chock shall always be examined by the operator PRIOR TO ANY USE to verify that it is safe to operate.
The manufacturer recommends scanning to storage or making multiple photocopies of the DMP Checklist. The operator should fill out this
form to keep a daily record of operation and maintenance issues. See “7.6 DAILY MAINTENANCE PROCEDURES (DMP) CHECKLIST” on
page 18.
7.3
7.3
ROUTINE SERVICING AND MAINTENANCE
ROUTINE SERVICING AND MAINTENANCE
Regular maintenance and care of the Interlock Chock is very important for operator safety, operation efficiency, and cost. A faulty Interlock
Chock is a potential source of danger to the operator, and to other personnel working near it. As with all quality equipment, keep the
Interlock Chock in good operating condition by following the recommended schedule of maintenance. Failure to properly maintain or
operate the Interlock Chock can void the manufacturer warranty.
7.4
7.4
PLANNED MAINTENANCE PROGRAM INTERVALS
PLANNED MAINTENANCE PROGRAM INTERVALS
Arrange for a qualified Interlock Chock repair technician to perform regularly scheduled planned maintenance on your Interlock Chock
every three months for single shift operations or monthly for multi-shift operations. Please contact your Blue Giant Dealer for further details.
7.5
7.5
MAINTENANCE SEQUENCE
MAINTENANCE SEQUENCE
Follow this procedure for maintenance of the Interlock Chock .
1. Cleaning, including in pit area.
2. Visual inspection of all components.
3. Test operate all functions.
4. Adjustments, if required (by a trained service technician only).
5. If installed, check for missing or damaged dock bumpers.
6. Record inspection details and findings for owners’ files.
INTERLOCK CHOCK — OWNER’S MANUAL
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7.6
7.6
DAILY MAINTENANCE PROCEDURES (DMP) CHECKLIST
DAILY MAINTENANCE PROCEDURES (DMP) CHECKLIST
Use checklist to aid the daily maintenance inspection. Photocopy or scan to storage then print from stored copy as needed.
DANGER
• When repairing or conducting maintenance procedures on electrical components, perform lockout / tagout steps according to
OSHA regulations and approved electrical codes.
• Prior to inspection, place adequate barriers to reduce unauthorized personnel and vehicle traffic from entering the work area.
CAUTION
• All repairs and maintenance work are to be conducted by trained and authorized personnel ONLY.
Forward this checklist to the person responsible for Interlock Chock maintenance. See “Owner’s Purchase Record” for Date in Service.
INSTRUCTIONS: Indicate “OK for USE” with a check mark Din the appropriate box of each inspection point. Indicate “NOT OK for USE”
with an x in the appropriate box of each inspection point.
EVERY DAY (MAY BE PERFORMED BY OWNER OR ATTENDANT):
FRemove any debris that may have accumulated around the Interlock Chock .
FVerify complication-free operation of the Interlock Chock , and the interior / exterior lights system (if installed).
FVerify that outside and inside signage is present and legible (if equipped).
FRemove any potential trip hazards from around the dock area.
FVerify that dock bumpers/risers/extensions are in working condition (if equipped).
FCheck curb angles for irregularities (e.g. concrete cracks).
FVerify that the overhead door is functioning correctly (if equipped).
FVerify that instructional caution and danger labels are present and legible on the product. Replace if necessary.
FVerify that a second standard vehicle wheel chock is present and in working condition (if equipped).
FVerify complication free operation of the equipment through a complete cycle (refer to Operation Placard).
F___________________________________________________________________________________________________________________
F___________________________________________________________________________________________________________________
SCAN TO STORAGE OR PHOTOCOPY THIS CHECKLIST AND FILL OUT REGULARLY FOR YOUR RECORDS.
Explain faults briefly in the space provided below:
INSPECTED BY: DATE:
SERIAL #: DOOR #:
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8.0
8.0
RECOMMENDED SPARE PARTS
RECOMMENDED SPARE PARTS
STANDARD OPERATIONAL COMPONENTS
ITEM PART # DESCRIPTION QTY REQ’D
A 2009848 Toothed Flange 1
B 2012832 Chock - Machined 1
C 012-703 Whip 1
D 2014943 Cradle 1
E 012-702 Flex Strain Relief Connector 1
F 2016909 Cable Clamp 1
G 011-205 Headscrew #10-24, 7/8in. long 1
H 025-200 3/8 (-18) NPT Metal Locknut 2
C
B
A
D
E
FG
H
I
J
K
AA
B
L
M
L
O
P
N
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STANDARD OPERATIONAL COMPONENTS
ITEM PART # DESCRIPTION QTY REQ’D
I BGRM001-ITC485 I/O Board, LED board, and Sensors 1
J 2014934 I/O Module with Handle Weldment 1
K 2015246 Side Cover 1
L 026-M12-M6HD Cable, M12-4, 6M, Male leads 1
M 025-005 CONNECTOR 1/2” CORD GRIP - 90 DEGREE 1
N 012-700 VINYL PLASTIC ROUND GRIPS 2
O 2016853 CABLE HOLDER 1
P 012-406 GROMMET RUBBER 1
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