Blue Ridge CL Series User manual

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Blue Ridge Technologies® © 2011 Blue Ridge Technologies International, LLC All Rights Reserved. CL-RP08-MI-V10.01
CL Series Relay Panel 08
Page 1
Mounting Instruction
Mounting and Line Voltage Wiring Instructions

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CL Series Relay Panel 08
Page 2
Mounting Instruction
Attention
This section serves as a notice of the immediate or potential dangers involved when working with the equipment described
throughout this manual. Any person involved in installation, maintenance, or service of the equipment should rst carefully
examine the equipment and read the instructions contained in this manual to ensure that personal and/or equipment injury
is avoided.
The following safety messages appear throughout this manual to alert of immediate or potential danger to life as well as
property.
Disclaimer
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the
FCC Rules. These limits are designated to provide reasonable protection against harmful interference when the equipment
is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be
required to correct the interference at his own expense.
Instructions contained in this user’s guide should be performed only by qualied persons in accordance with local and
national codes. Blue Ridge Technologies International, LLC and its afliates assume no responsibility for any consequences
related to the improper use of this manual.

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Blue Ridge Technologies® © 2011 Blue Ridge Technologies International, LLC All Rights Reserved. CL-RP08-MI-V10.01
CL Series Relay Panel 08
Page 3
Mounting Instruction
Table of Contents
Document Overview
Assembly Overview
Component Overview
Panel Door Removal
Relay Cover Removal
Panel Interior Removal
Enclosure Preparation
Enclosure Mounting
Connections
Relays
Transformer Primary
Visit www.BRTint.com/tandc.html for Terms and Conditions
of Sale
4
5
6
7
8
9
10
11
12
13

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CL Series Relay Panel 08
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Mounting Instruction
Document Overview
This document provides instructions for mounting and line voltage connection of the following Blue Ridge Technologies
products :
CL Series 08 Relay Panels (RP)
RP enclosures are NEMA 1 rated and must be mounted in a dry / indoor environment.
For Lx5 hardware congurations and low voltage wiring refer to the Lx5 Hardware User Guide.
For advanced Lx5 programming, including LPPK and AppLoader software instructions, refer to USB Tech Kit User Guide.
For Lx5 integration with a Building Automation System (BAS) refer to the Lx5 Integration Guide.

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CL Series Relay Panel 08
Page 5
Mounting Instruction
Assembly Overview
1. Panel Door
2. Relay Cover
3. Panel Interior
4. Panel Enclosure
(Figure 1)

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CL Series Relay Panel 08
Page 6
Mounting Instruction
Component Overview
1. Lighting Tough Relay (LTR)
2. Standard Dual Tap Transformer 120 or 277 VAC + 10%, 30 VA, 50 / 60 Hz
1
2
(Figure 2)

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CL Series Relay Panel 08
Page 7
Mounting Instruction
Panel Door Removal
Remove the Panel Door from the Panel Enclosure. (Figure 3)
1. Release fasteners at the corners of the Panel Door. 1
2. Pull Panel Door free of Panel Enclosure.
1 Panel Door fasteners are captured. Proceed with care while releasing Panel Door.
(Figure 3)

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CL Series Relay Panel 08
Page 8
Mounting Instruction
Relay Cover Removal
Remove the Relay Covers from the Panel Enclosure. (Figure 4)
1. Unlock 3/4 turn fasteners located near top and bottom of Relay Cover.
2. Remove Relay Cover by rotating inside edge outward and pulling Relay Cover free.
(Figure 4)

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CL Series Relay Panel 08
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Mounting Instruction
Panel Interior Removal
Remove the Panel Interior from the Panel Enclosure. (Figure 5)1
1. Unfasten the nuts retaining the Panel Interior.
2. Pull the Panel Interior outward to free it from the Panel Enclosure.
3. Store the Panel Interior in a secure location free of dust and debris.
1 It is benecial to mark position of conduit penetrations in the Panel Enclosure prior to removing the
Panel Interior. (See page 10)
(Figure 5)

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CL Series Relay Panel 08
Page 10
Mounting Instruction
Enclosure Preparation
Prior to mounting the Panel Enclosure prepare the enclosure with penetrations for all line and low voltage conduit. (Figure 6)
1. Ensure the Panel Enclosure is oriented correctly.
2. Drill or punch the appropriate hole(s) in the Panel Enclosure for the low voltage wiring to enter.
3. Drill or punch the appropriate hole(s) in the Panel Enclosure for the line voltage wiring to enter.
(Figure 6)
LINE
LOW
= 0.25” (6mm) Mounting Hole

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CL Series Relay Panel 08
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Mounting Instruction
Enclosure Mounting
The Panel Enclosure may now be mounted.
1. Ensure the Panel Enclosure is oriented correctly.
2. Mark the location of all Panel Enclosure mounting holes to the mounting surface. (Figure 7)
3. Prepare the mounting surface with hardware appropriate to support the panel’s weight 20.5 lbs (9.3 kg).
4. Hang Panel Enclosure.
5. Remove dust and debris from Panel Enclosure.
6. Reinstall Panel Interior. 1
7. Install appropriate conduit and wire.
1 DO NOT exceed 40 in-lbs when tightening Panel Interior retention nuts.
(Figure 7)
LINE
LOW
= 0.25” (6mm) Mounting Hole

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CL Series Relay Panel 08
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Mounting Instruction
1 A stripped length indicator is featured on each LTR terminal block.
(Figure 8)
Disconnect line voltage power from the panel before performing these steps.
Connections : Relays
The lighting circuits may now be terminated to the Lighting Tough Relays (LTR). 1 (Figure 8)
Short Circuit Current Rating (SCCR) : 20,000 Amps @ 277 VAC
Wire Requirement : Accepts double 14-10 AWG or single 8 AWG (Solid or stranded copper wire only)
1. Conrm power is disconnected from the panel.
2. Route wires to the appropriate LTR.
3. Cut wires to length and strip as appropriate. 2
4. Insert wires into LTR terminal block.
5. Torque each screw terminal to 36 in-lbs.
6. Repeat for each circuit.

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CL Series Relay Panel 08
Page 13
Mounting Instruction
(Figure 9)
Disconnect line voltage power from the panel before performing these steps.
Connections : Transformer Primary
The control power line voltage wires may now be terminated to the Transformer Primary. (Figure 9)
Transformer Primary : 120 or 277 VAC +/- 10%, 30 VA, 50 / 60 Hz
Transformer Secondary : 24 VAC +/- 10% Inherently Limited
Wire Requirement : 18 AWG Minimum (Solid or Stranded)
1. Conrm power is disconnected from the panel.
2. Select primary power wire according to system voltage.
3. Connect selected power wire and common to the corresponding leads from the circuit breaker.
4. Cap unused primary lead.
5. Land the ground from the breaker panel in the RP ground lug.