Blue-White FLEXFLO A-100 User manual

MODEL A-100
Peristaltic Injection Pump
Operating Manual
5300 Business Drive
Huntington Beach, CA 92649, USA
Phone: [phone] FAX: [phone]
E mail: [email protected] or [email protected]
Website: www.Blue-White.com
LR
R

1. UNPACKING INFORMATION
Verify that you have received all of the following equipment:
- One A-100 series pump
- 10 ft. 3/8” O.D. Clear vinyl tubing with flow indicator
- One threadless injector (T.I.) Fitting
- One suction tube strainer
- One ceramic weight
- Two pump head tube assemblies (with fittings)
- Two mounting screws
FEATURES:
- A-100 series pump are listed by authorities as suitable for interior
installation. See location - weather instructions.
- Lubricated and sealed ball bearings on motor and gearbox output shaft.
No further lifetime lubrication is needed.
- Excellent self primer.
- All electrical components recognized by a NATIONAL RECOGNIZED
TESTING LAB (NRTL), such as UL or equivalent.
- All controls are located at the front of the pump. This allows the pump to
be wall or shelf mounted with easy access to the controls.
- NSF International has tested the A-100 injector using 12.5% sodium
hypochlorite and has found that the A-100 conforms to the requirements of
NSF standard 50.
2. LOCATION
WEATHER AND VENTILATION:
A good solid floor; such as, concrete or brick is desirable. This unit is
designed for indoor installations. If used outdoors, it must be placed in a
sheltered and ventilated area.
The unit must be protected from ice, rain, and ultraviolet (UV) rays. Before
you choose the exact spot be sure that chemical container is located near
the installation. You should keep the suction line as short as possible. The
unit should be offset to one side of any removable tank lid. Keep the pump
low for best control, lower than the chemical container is ideal (flooded
suction).
WALL MOUNTING:
It is imperative the unit is firmly attached to it’s support. Wall board or
plaster alone will not carry the weight and vibration. Your anchor shields
shall penetrate the wall one inch. Leave the heads projecting from the wall
a full 1/4”. This allows the key slot holes to fit over the screw heads. Then
place the unit over the screw heads and slide down.
PREFACE
You have just received a metering pump. This is sometimes called a roll
pump. Different models measure the amount of fluid delivered in several ways, the
most common is based on R.P.M. (Revolutions Per Minute) of the pump motor output
shaft plus a percentage of running time. This is controlled by a percentage timer that
may be set to be on or off for any given segment of time. Another method of
controlling the delivered amount of fluid is a variable speed direct current (D.C) Motor.
This is a more complicated and expensive method since your 115v AC must be
converted to D.C. By the use of a built in transformer, also the D.C. Motor itself is more
costly, but this is probably the most accurate method. When using fixed rates, the
shaded pole motor is generally best. For instance, when the unit is used for injecting
deodorized chemicals into a ducting system, it would be wired to the mail blowers
where they would operate together. In this case the R.P.M. And tube size determine
the amount of delivered chemicals. OEM’s will find these models used in conjunction
with their won switching devices, dependable and durable.
Please care for your new peristaltic metering pump and it will give you years of
dependable service.
TABLE OF CONTENTS
UNPACKING INFORMATION 3
Unpacking Inventory
Features
LOCATION 3 - 4
Weather - Ventilation
Wall Mounting
Electrical Requirement
Supply Tank for Chemical
OPERATION - MAINTENANCE 4 - 6
Operation
Theadless and Treaded Connectors
Output Adjustments
Measuring the Output
Tube Treading Instructions
Tube Connections Instructions
REPLACEMENT PARTS 7 - 8
Sub Assemblies
Accessories
Typical Installations
PUMP / TANK METERING SYSTEM 9
Installation and Service Instructions
peristaltic
Note: For wall-mounting, recommend drill & thread
into solid wood only.
WALL MOUNTSHELF MOUNT
4-3/4”
A-100 Page 2 A-100
Page 3

1. UNPACKING INFORMATION
Verify that you have received all of the following equipment:
- One A-100 series pump
- 10 ft. 3/8” O.D. Clear vinyl tubing with flow indicator
- One threadless injector (T.I.) Fitting
- One suction tube strainer
- One ceramic weight
- Two pump head tube assemblies (with fittings)
- Two mounting screws
FEATURES:
- A-100 series pump are listed by authorities as suitable for interior
installation. See location - weather instructions.
- Lubricated and sealed ball bearings on motor and gearbox output shaft.
No further lifetime lubrication is needed.
- Excellent self primer.
- All electrical components recognized by a NATIONAL RECOGNIZED
TESTING LAB (NRTL), such as UL or equivalent.
- All controls are located at the front of the pump. This allows the pump to
be wall or shelf mounted with easy access to the controls.
- NSF International has tested the A-100 injector using 12.5% sodium
hypochlorite and has found that the A-100 conforms to the requirements of
NSF standard 50.
2. LOCATION
WEATHER AND VENTILATION:
A good solid floor; such as, concrete or brick is desirable. This unit is
designed for indoor installations. If used outdoors, it must be placed in a
sheltered and ventilated area.
The unit must be protected from ice, rain, and ultraviolet (UV) rays. Before
you choose the exact spot be sure that chemical container is located near
the installation. You should keep the suction line as short as possible. The
unit should be offset to one side of any removable tank lid. Keep the pump
low for best control, lower than the chemical container is ideal (flooded
suction).
WALL MOUNTING:
It is imperative the unit is firmly attached to it’s support. Wall board or
plaster alone will not carry the weight and vibration. Your anchor shields
shall penetrate the wall one inch. Leave the heads projecting from the wall
a full 1/4”. This allows the key slot holes to fit over the screw heads. Then
place the unit over the screw heads and slide down.
PREFACE
You have just received a metering pump. This is sometimes called a roll
pump. Different models measure the amount of fluid delivered in several ways, the
most common is based on R.P.M. (Revolutions Per Minute) of the pump motor output
shaft plus a percentage of running time. This is controlled by a percentage timer that
may be set to be on or off for any given segment of time. Another method of
controlling the delivered amount of fluid is a variable speed direct current (D.C) Motor.
This is a more complicated and expensive method since your 115v AC must be
converted to D.C. By the use of a built in transformer, also the D.C. Motor itself is more
costly, but this is probably the most accurate method. When using fixed rates, the
shaded pole motor is generally best. For instance, when the unit is used for injecting
deodorized chemicals into a ducting system, it would be wired to the mail blowers
where they would operate together. In this case the R.P.M. And tube size determine
the amount of delivered chemicals. OEM’s will find these models used in conjunction
with their won switching devices, dependable and durable.
Please care for your new peristaltic metering pump and it will give you years of
dependable service.
TABLE OF CONTENTS
UNPACKING INFORMATION 3
Unpacking Inventory
Features
LOCATION 3 - 4
Weather - Ventilation
Wall Mounting
Electrical Requirement
Supply Tank for Chemical
OPERATION - MAINTENANCE 4 - 6
Operation
Theadless and Treaded Connectors
Output Adjustments
Measuring the Output
Tube Treading Instructions
Tube Connections Instructions
REPLACEMENT PARTS 7 - 8
Sub Assemblies
Accessories
Typical Installations
PUMP / TANK METERING SYSTEM 9
Installation and Service Instructions
peristaltic
Note: For wall-mounting, recommend drill & thread
into solid wood only.
WALL MOUNTSHELF MOUNT
4-3/4”
A-100 Page 2 A-100
Page 3

ELECTRICAL REQUIREMENTS
- Be certain you connect the unit to the proper power supply.
- Using incorrect voltage will cause server damage to the motor.
- The voltage requirement is printed on the serial number label.
- All pump models are supplied with a junction box and cover.
- To reduce the risk of electric shock, be certain that a grounding conductor is
connected to the green grounding located inside the junction box.
The electrical hook up is very important to operation. The injector must never
operate when treated line is shut down. The diagram above shows th injector
wired within a cycle of a circulation pump or any system where chemical is
used within a cycle but does or does not run al full system. If your system is
complicated, be sure your electrician knows what is required. Remember
chemicals fed to a stopped system can ruin it.
The pump is designed to perform in a wide variety of installations. However, the
service life of the pump will vary, depending on many factors such as; fluid ,
temperature, pressure, etc. Because of the wide variety of installations, the pump
has been factory tested for pressure and performance using water only. Do not
use chemicals if you are not satisfied they are compatible with the pumps
construction.
The pump tube assemblies are designed for maximum service life. However, the
service life can be adversely affected by the chemicals used, the amount of back
pressure, the motor R.P.M., and temperature.
The pump tube assemble should be inspected frequently. Replace the tube if any
cracking, leaking or loss of feed rate occurs.
THREADLESS AND THREADED INJECTORS
The most common problem is calcium and/or lime build up inside the injector, foot valve
and tubing. This is basic material and can easily be removed by running a weak
solution of muriatic acid through it. After flushing the pump with clear water, place the
injector filling and foot valve with the tubing attached in a container of weak (1-5)
solution of commercial grade muriatic, them pump it around and around. After flushing
out the wetted parts with clear water again, return pump to service. CAUTION do not
allow acid and chlorine products to come together. This is VERY DANGEROUS to your
health!
OUTPUT ADJUSTMENTS
The pause control knob adjusts the cycle timer’s time on. The model A-100 standard
cycle timer is set at one minute. Other cycle lengths are available. To adjust the
amount of time on, turn the pause control knob to the correct setting. ½ equals
approximately 30 seconds on. 3/4 equals approximately 45 seconds on, etc.
MEASURING THE OUTPUT
SUPPLY TANK FOR CHEMICALS
Plastic containers must be designed and manufactured for this purpose. Your
container must be designed for whatever chemical you are using. Do not
place the container in direct sunlight. Ultraviolet (UV) rays attack many
materials which can cause them to become brittle.
OPERATION - MAINTENANCE
Once every week inspect tubing, and accessory valves and fittings. Inspect
all parts for signs of leaks, swelling, cracking, corrosion or discoloration. Also,
inspect the tubing for elasticity.
Cracking, crazing, discoloration, etc., during the first week of operation are
signs of severe chemical attack. If this occurs, immediately remove the fluid
from the injector. Determine which parts are being attacked and replace with
parts that have been manufactured using more suitable material.
NOTE: Sketches and Diagrams for information only. Qualified personnel,
must be used when altering the electrical cord in any way. Qualified
personnel, must also be used for installation of mechanical connections.
Injector
Common
Hot
Ground
M M
M
Time Clocks
Breaker
Switches
Ground
Circulation
Pump
Injector Motor Wire Color Code
HOT
COMMON
GROUND
Black
White
Green
Brown
Blue
Green-Yellow
USA
115V 60HZ
Europe
220V 50HZ
Note: On CE models, wiring will have
double pole - single throw switches
A-100 Page 4 A-100
Page 5
RECOMMENDTUBECHANGE WHEN DISPLAY BLINKS
ADJUSTMENT
CYCLETIME
TUBELIFEWARNING TIMER
RESET
99SEC.CYCLE
PRIME
Suction
Tubing
Discharge
Tubing
Graduated
Container
(not provided)
Blue-White
Injection Fitting
Pump
Blue-WhiteR
This volumetric test will take into account
installation factors such as line pressure,
fluid velocity, specific gravity, etc. This
test is the most accurate for measuring
the injector’s output in an individual
installation.
1. With the injector installed under
normal operating conditions, place the
foot valve/strainer in a large graduated
container.
2. Fill the container with the chemical to
be injected and run the unit until all air is
removed from the suction line.
3. Refill the container, if necessary, and
with the foot valve in the solution, not the
amount of chemical in the container.
4. Run the injector for a measured
amount of time and note the amount of
chemical injected.

ELECTRICAL REQUIREMENTS
- Be certain you connect the unit to the proper power supply.
- Using incorrect voltage will cause server damage to the motor.
- The voltage requirement is printed on the serial number label.
- All pump models are supplied with a junction box and cover.
- To reduce the risk of electric shock, be certain that a grounding conductor is
connected to the green grounding located inside the junction box.
The electrical hook up is very important to operation. The injector must never
operate when treated line is shut down. The diagram above shows th injector
wired within a cycle of a circulation pump or any system where chemical is
used within a cycle but does or does not run al full system. If your system is
complicated, be sure your electrician knows what is required. Remember
chemicals fed to a stopped system can ruin it.
The pump is designed to perform in a wide variety of installations. However, the
service life of the pump will vary, depending on many factors such as; fluid ,
temperature, pressure, etc. Because of the wide variety of installations, the pump
has been factory tested for pressure and performance using water only. Do not
use chemicals if you are not satisfied they are compatible with the pumps
construction.
The pump tube assemblies are designed for maximum service life. However, the
service life can be adversely affected by the chemicals used, the amount of back
pressure, the motor R.P.M., and temperature.
The pump tube assemble should be inspected frequently. Replace the tube if any
cracking, leaking or loss of feed rate occurs.
THREADLESS AND THREADED INJECTORS
The most common problem is calcium and/or lime build up inside the injector, foot valve
and tubing. This is basic material and can easily be removed by running a weak
solution of muriatic acid through it. After flushing the pump with clear water, place the
injector filling and foot valve with the tubing attached in a container of weak (1-5)
solution of commercial grade muriatic, them pump it around and around. After flushing
out the wetted parts with clear water again, return pump to service. CAUTION do not
allow acid and chlorine products to come together. This is VERY DANGEROUS to your
health!
OUTPUT ADJUSTMENTS
The pause control knob adjusts the cycle timer’s time on. The model A-100 standard
cycle timer is set at one minute. Other cycle lengths are available. To adjust the
amount of time on, turn the pause control knob to the correct setting. ½ equals
approximately 30 seconds on. 3/4 equals approximately 45 seconds on, etc.
MEASURING THE OUTPUT
SUPPLY TANK FOR CHEMICALS
Plastic containers must be designed and manufactured for this purpose. Your
container must be designed for whatever chemical you are using. Do not
place the container in direct sunlight. Ultraviolet (UV) rays attack many
materials which can cause them to become brittle.
OPERATION - MAINTENANCE
Once every week inspect tubing, and accessory valves and fittings. Inspect
all parts for signs of leaks, swelling, cracking, corrosion or discoloration. Also,
inspect the tubing for elasticity.
Cracking, crazing, discoloration, etc., during the first week of operation are
signs of severe chemical attack. If this occurs, immediately remove the fluid
from the injector. Determine which parts are being attacked and replace with
parts that have been manufactured using more suitable material.
NOTE: Sketches and Diagrams for information only. Qualified personnel,
must be used when altering the electrical cord in any way. Qualified
personnel, must also be used for installation of mechanical connections.
Injector
Common
Hot
Ground
M M
M
Time Clocks
Breaker
Switches
Ground
Circulation
Pump
Injector Motor Wire Color Code
HOT
COMMON
GROUND
Black
White
Green
Brown
Blue
Green-Yellow
USA
115V 60HZ
Europe
220V 50HZ
Note: On CE models, wiring will have
double pole - single throw switches
A-100 Page 4 A-100
Page 5
RECOMMENDTUBECHANGE WHEN DISPLAY BLINKS
ADJUSTMENT
CYCLETIME
TUBELIFEWARNING TIMER
RESET
99SEC.CYCLE
PRIME
Suction
Tubing
Discharge
Tubing
Graduated
Container
(not provided)
Blue-White
Injection Fitting
Pump
Blue-WhiteR
This volumetric test will take into account
installation factors such as line pressure,
fluid velocity, specific gravity, etc. This
test is the most accurate for measuring
the injector’s output in an individual
installation.
1. With the injector installed under
normal operating conditions, place the
foot valve/strainer in a large graduated
container.
2. Fill the container with the chemical to
be injected and run the unit until all air is
removed from the suction line.
3. Refill the container, if necessary, and
with the foot valve in the solution, not the
amount of chemical in the container.
4. Run the injector for a measured
amount of time and note the amount of
chemical injected.

TUBE THREADING INSTRUCTIONS
CAUTION: Keep fingers out of pump head!
Video Instructions: http://www.blue-white.com/Video.htm
We offer free training on this over the web.
R
L
R
RL
RL
L
R
4. REPLACEMENT PARTS
F o t Viewr n
L
R
Hold the tube in your right hand with the
fitting marked “R” facing you. Note that
the fitting marked “L” is facing downward
and away from you to the left. The tube
is purposely twisted to allow for the
difference between the inside length and
the outside length of the tube when
installed in the pump head.
Hold the tube with your thumbs over the
“R” and the “L.” The tube will naturally
curve toward the rear of the pump head.
The curve in the tubing is a patented
feature which prevents the
pump tube from running outward and
against the cover.
Attach the plastic tube fitting (marked
“R”) into the right side of the pump head.
Push the groove of the fitting straight into
the slot. With the pump running, hold the
fitting marked “L’ with your left hand (your
thumb should be covering the “L”).
At the same time, use your right thumb
to guide the tube into the pump head.
With the tubing ridding well between
the rollers, push the fitting marked
“L” into the chamber lock. Be sure
both fittings are pushed all the way in
place.
TUBE CONNECTIONS INSTRUCTIONS
1. Connect the flow indicator end of the suction tube to pump fitting marked “R.”
Indicator to be vertical.
2. Trim the other end so strainer assembly will hang about one or two inches above
bottom of solution tank (sediment space).
3. Slide the ceramic weight over the end and attach the foot strainer assembly.
4. Connect the discharge tube to the “L” fitting then to the injector fitting.
NOTE: An injector to fit 1/4” and/or ½”threaded hole is available. Call your supplier.
1. 2.
3. 4.
1. Retainer knob A-011
2. Cover, pump head A-001
3. Roller assembly A-003
4. Pump head A-005
5. Panel board A-007-B
6. Gearbox
14 rpm A-008-1
30 rpm A-008-2
45 rpm A-008-3
7. Motor:
24V AC / 60HZ 14 RPM A-149-1
24V AC / 60HZ 30 & 45 RPM A-309-1
115V AC / 60HZ 14 RPM A-149-2
115V AC / 60HZ 30 & 45 RPM A-309-2
220V AC / 50HZ 14 RPM A-149-4
220V AC / 50HZ 30 & 45 RPM A-309-4
230V AC / 60HZ 14 RPM A-149-3
230V AC / 60HZ 30 & 45 RPM A-309-3
8. Pump housing 115V, 24V A-010
Pump housing 220V, 230V A-010J
1. Tube 3/16” O.D. NORprene A-002-3N
Tube 1/4” O.D. Tygon A-002-4
Tube 1/4” O.D. NORprene A-002-4N
Tube 3/8” O.D. Tygon A-002-6
Tube 3/8” O.D. NORprene A-002-6N
Tube 7/16” O.D. Tygon A-002-7
Tube 7/16” O.D. NORprene A-002-7N
2. Poly tubing 5’ C-335-6-5
3. PVC clear tubing C-334-6-10
4. T.I. A/S valve fitting TI40-6V
5. 1/4 & ½ N.P.T. A/S valve A-014HD-6V
6. Foot valve/screen 3/8”O.D. C-340N-6V
Foot valve/screen 1/4” O.D. C-340N-4V
7. Ceramic weight C-346
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7
A-100 Page 6 A-100
Page 7
Pump Tube Lubricant: Place 1 or 2 drops of silicone oil on
each roller to lubricate new pump tubes or when required.

TUBE THREADING INSTRUCTIONS
CAUTION: Keep fingers out of pump head!
Video Instructions: http://www.blue-white.com/Video.htm
We offer free training on this over the web.
R
L
R
RL
RL
L
R
4. REPLACEMENT PARTS
F o t Viewr n
L
R
Hold the tube in your right hand with the
fitting marked “R” facing you. Note that
the fitting marked “L” is facing downward
and away from you to the left. The tube
is purposely twisted to allow for the
difference between the inside length and
the outside length of the tube when
installed in the pump head.
Hold the tube with your thumbs over the
“R” and the “L.” The tube will naturally
curve toward the rear of the pump head.
The curve in the tubing is a patented
feature which prevents the
pump tube from running outward and
against the cover.
Attach the plastic tube fitting (marked
“R”) into the right side of the pump head.
Push the groove of the fitting straight into
the slot. With the pump running, hold the
fitting marked “L’ with your left hand (your
thumb should be covering the “L”).
At the same time, use your right thumb
to guide the tube into the pump head.
With the tubing ridding well between
the rollers, push the fitting marked
“L” into the chamber lock. Be sure
both fittings are pushed all the way in
place.
TUBE CONNECTIONS INSTRUCTIONS
1. Connect the flow indicator end of the suction tube to pump fitting marked “R.”
Indicator to be vertical.
2. Trim the other end so strainer assembly will hang about one or two inches above
bottom of solution tank (sediment space).
3. Slide the ceramic weight over the end and attach the foot strainer assembly.
4. Connect the discharge tube to the “L” fitting then to the injector fitting.
NOTE: An injector to fit 1/4” and/or ½”threaded hole is available. Call your supplier.
1. 2.
3. 4.
1. Retainer knob A-011
2. Cover, pump head A-001
3. Roller assembly A-003
4. Pump head A-005
5. Panel board A-007-B
6. Gearbox
14 rpm A-008-1
30 rpm A-008-2
45 rpm A-008-3
7. Motor:
24V AC / 60HZ 14 RPM A-149-1
24V AC / 60HZ 30 & 45 RPM A-309-1
115V AC / 60HZ 14 RPM A-149-2
115V AC / 60HZ 30 & 45 RPM A-309-2
220V AC / 50HZ 14 RPM A-149-4
220V AC / 50HZ 30 & 45 RPM A-309-4
230V AC / 60HZ 14 RPM A-149-3
230V AC / 60HZ 30 & 45 RPM A-309-3
8. Pump housing 115V, 24V A-010
Pump housing 220V, 230V A-010J
1. Tube 3/16” O.D. NORprene A-002-3N
Tube 1/4” O.D. Tygon A-002-4
Tube 1/4” O.D. NORprene A-002-4N
Tube 3/8” O.D. Tygon A-002-6
Tube 3/8” O.D. NORprene A-002-6N
Tube 7/16” O.D. Tygon A-002-7
Tube 7/16” O.D. NORprene A-002-7N
2. Poly tubing 5’ C-335-6-5
3. PVC clear tubing C-334-6-10
4. T.I. A/S valve fitting TI40-6V
5. 1/4 & ½ N.P.T. A/S valve A-014HD-6V
6. Foot valve/screen 3/8”O.D. C-340N-6V
Foot valve/screen 1/4” O.D. C-340N-4V
7. Ceramic weight C-346
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7
A-100 Page 6 A-100
Page 7
Pump Tube Lubricant: Place 1 or 2 drops of silicone oil on
each roller to lubricate new pump tubes or when required.

TYPICAL INSTALLATION 5. TANK METERING SYSTEM
A specially designed chemical tank constructed to support the series A-100 peristaltic
pump which is available in three capacities; 7, 15, or 30 gallon, complete with inserts
for attaching the pump bracket. The pump is placed low on the tank side to obtain a
FLOODED SUCTION.
Even though the tank and pump are UV resistant plastic, they should be placed in a
shaded, protected and well ventilated area. A well designed installation will have the
tank elevated for proper servicing of the pump. Floor to top of pump 24” is easy to
achieve. Concrete blocks, brink, or other safe support is recommended.
The base of a 7 gallon tank is 12” x 16”, 15 gallon 15-1/2” x 19-1/2”, and a 30 gallon
is 20” x 24”.
A 30 gallon container filled with water can weigh 335lbs.! Be sure your foundation is
concrete or well compacted soil.
1. Bulk Head Fitting PN 76000-696
2.. FLOW CLIP PN 70000-700
3. Pump Model PN A-100
4. Supply Tank 15 gal. PN 90007-028
5. Access Cover PN 90007-038
6. Bracket PN C-1521N
7. Wand Cap
8. Wand and Cap PN 70000-989
9. Suction Tube PN 76000-645
10. Strainer PN C-345S
11. Drain Cap PN 90002-045
12. Sediment Fitting PN 76000-863
SERVICE SUGGESTIONS
Success of this system will be the result of care. Always wear protective glasses and
proper clothing when working around chemicals. Many disinfectant chemicals are
not used in an emulsion form so we have a precipitation forming at the tank bottom.
When it reaches a depth of about 1” it must be removed by washing the tank out with
water. In the meantime, the strainer (10) may become plugged and need cleaning.
You can remove the strainer to clean by replacing it with your spare. First remove
cover (5) then pull up wand (8) so you can reach the strainer assembly. While
holding the strainer and the sediment fitting (12), unscrew the wand by turning
counterclockwise. Lay the wand aside, then pull the strainer off the sediment fitting
then replace the strainer with your clean one. Reassemble the wand and push the
cap (5) back in place. Clean the dirty strainer with clear water and weak solution of
muriatic acid (1-5) then rinse and store until next time.
DO NOT PUT ACID IN CHLORINE TANK.
NEVER STORE CHLORINE AND ACID IN THE SAME AREA.
6
1
2
3
4
5
Discharg
e Tube
Pumping unit
R
Suction
Tube
Chemical
Container
12
3
4
5
11
Po
l
o
2
23
35
5
4
4
6
6
7
7
8
8
Pumping unit
R
1. The threadless injector requires 3/8” DIA. Hole only.
2. The 1/4” & ½” Male N.P.T. (fits either) requires a Tee, a Street ELL, of a Saddle
Fitting.
3. Injector - The A-100 is wall or shelf mounted.
4. Chemical Tank
5. Stainer
6. Sediment Space
NOTE: Injector Fittings Are for 3/8” O.D. Tubing (1/4” optional)
SWIMMING POOLS
1. Circulation Pump 5. Injector Pump
2. Filter 6. Chemical Tank
3. Heater 7. Injector Fitting
4. Flowmeter 8. Return Line
12
10
7
9
8
11
A-100 Page 8 A-100
Page 9

TYPICAL INSTALLATION 5. TANK METERING SYSTEM
A specially designed chemical tank constructed to support the series A-100 peristaltic
pump which is available in three capacities; 7, 15, or 30 gallon, complete with inserts
for attaching the pump bracket. The pump is placed low on the tank side to obtain a
FLOODED SUCTION.
Even though the tank and pump are UV resistant plastic, they should be placed in a
shaded, protected and well ventilated area. A well designed installation will have the
tank elevated for proper servicing of the pump. Floor to top of pump 24” is easy to
achieve. Concrete blocks, brink, or other safe support is recommended.
The base of a 7 gallon tank is 12” x 16”, 15 gallon 15-1/2” x 19-1/2”, and a 30 gallon
is 20” x 24”.
A 30 gallon container filled with water can weigh 335lbs.! Be sure your foundation is
concrete or well compacted soil.
1. Bulk Head Fitting PN 76000-696
2.. FLOW CLIP PN 70000-700
3. Pump Model PN A-100
4. Supply Tank 15 gal. PN 90007-028
5. Access Cover PN 90007-038
6. Bracket PN C-1521N
7. Wand Cap
8. Wand and Cap PN 70000-989
9. Suction Tube PN 76000-645
10. Strainer PN C-345S
11. Drain Cap PN 90002-045
12. Sediment Fitting PN 76000-863
SERVICE SUGGESTIONS
Success of this system will be the result of care. Always wear protective glasses and
proper clothing when working around chemicals. Many disinfectant chemicals are
not used in an emulsion form so we have a precipitation forming at the tank bottom.
When it reaches a depth of about 1” it must be removed by washing the tank out with
water. In the meantime, the strainer (10) may become plugged and need cleaning.
You can remove the strainer to clean by replacing it with your spare. First remove
cover (5) then pull up wand (8) so you can reach the strainer assembly. While
holding the strainer and the sediment fitting (12), unscrew the wand by turning
counterclockwise. Lay the wand aside, then pull the strainer off the sediment fitting
then replace the strainer with your clean one. Reassemble the wand and push the
cap (5) back in place. Clean the dirty strainer with clear water and weak solution of
muriatic acid (1-5) then rinse and store until next time.
DO NOT PUT ACID IN CHLORINE TANK.
NEVER STORE CHLORINE AND ACID IN THE SAME AREA.
6
1
2
3
4
5
Discharg
e Tube
Pumping unit
R
Suction
Tube
Chemical
Container
12
3
4
5
11
Po
l
o
2
23
35
5
4
4
6
6
7
7
8
8
Pumping unit
R
1. The threadless injector requires 3/8” DIA. Hole only.
2. The 1/4” & ½” Male N.P.T. (fits either) requires a Tee, a Street ELL, of a Saddle
Fitting.
3. Injector - The A-100 is wall or shelf mounted.
4. Chemical Tank
5. Stainer
6. Sediment Space
NOTE: Injector Fittings Are for 3/8” O.D. Tubing (1/4” optional)
SWIMMING POOLS
1. Circulation Pump 5. Injector Pump
2. Filter 6. Chemical Tank
3. Heater 7. Injector Fitting
4. Flowmeter 8. Return Line
12
10
7
9
8
11
A-100 Page 8 A-100
Page 9

A-100 Page 10 A-100
Page 11
RECOMMENDTUBE CHANGE WHEN DISPLAYBLINKS
ADJUSTMENT
CYCLETIME
TUBELIFE WARNING TIMER
RESET
99SEC. CYCLE
PRIME
Pump
Suction
Tubing
Discharge
Tubing
Undiluted
Vinegar
Blue-White
Injection Fitting
Blue-WhiteR
How to clean your pump and fittings
Periodically clean the injection fitting / check valve assembly, especially when
injecting fluids that calcify such as sodium hypochlorite.
These lime deposits and other build ups can clog the fitting, which will increase
the back pressure and interfere with the pump accuracy. Warning: Severe cases
can physically damage the injection fitting and the increase back pressure can
cause increased wear on the pump components; gears, bearings and pump
tubes.
Please follow these steps when cleaning your injection fitting / check valves.
1. Wash the pump, tubing and
fittings out with clean water.
To do this, place the "suction
tubing" and "discharge
tubing" (injection fitting too) in
a container full of clean water.
2. Let the pump run in the clean
water for a couple of minutes
to remove all traces of
chemical.
3. Remove the lime deposits
with undiluted vinegar.
To do this, place the "suction
tubing" and "discharge
tubing" in a container full of
undiluted vinegar. See image
to the right.
In severe cases the
entire Injection Fitting
will need to be
unassembled and
cleaned using
undiluted vinegar.
Lime deposits
usually begin to
build up at point
of injection.
Injection Fitting
Over time this
section may build up
with lime deposits
and prevent a good
seal. Note: All diagrams are strictly for guideline purposes only. Always consult
an expert before installing the Chem-Feed/FlexFlo pump on specialized
systems. The Chem-Feed/FlexFlo should be serviced by qualified
persons only.
Caution: Always wear protective clothing, face shield, safety glasses
and gloves when working on or near your metering pump.
Additional precautions should be taken depending on the solution being
pumped. Refer to MSDS precautions from your solution supplier.
1/2” Male NPT
1/4” Male NPT
1 in.
1-1/2 in.
2 in.
A-014HD, 1/2 pound cracking pressure
C-395HD, 6 pound cracking pressure
A-014PHD, 1/2 pound cracking pressure
C-395PHD, 6 pound cracking pressure
Injection Point
(nose)
Chemical
Chemical is injected
away from pipe wall
Optional Threaded Injection Fitting (check Valve) installation.
Install the Injection Fitting directly into
a tee fitting. The solution must inject
directly into the flow stream.
Use Teflon® thread sealing tape on the
pipe threads of the Injection Fitting.
This illustration shows the Injection
Fitting installed in a tee fitting using the
1/2" threads.
You can install the Injection Fitting directly into your pipe.
Drill the correct size hole and then tap the hole for 1/4" or ½"
NPT.
Use Teflon® thread sealing tape on the pipe threads of the
Injection Fitting.
This illustration shows the Injection Fitting installed directly
into pipe using the 1/4" threads.
The Injection Fitting is designed to
install directly into either 1/4" or 1/2"
female pipe threads (NPT).
You can trim the injection point (nose)
if needed. See image to the right.
The nose section is designed to inject
the chemical away from the wall of
your pipe.
We do offer another Injector Fitting for
smaller pipe sizes (such as 1/2" and
1/4"). This fitting does not have the
same length at the injection point
(nose). See images to the right.

A-100 Page 10 A-100
Page 11
RECOMMENDTUBE CHANGE WHEN DISPLAYBLINKS
ADJUSTMENT
CYCLETIME
TUBELIFE WARNING TIMER
RESET
99SEC. CYCLE
PRIME
Pump
Suction
Tubing
Discharge
Tubing
Undiluted
Vinegar
Blue-White
Injection Fitting
Blue-WhiteR
How to clean your pump and fittings
Periodically clean the injection fitting / check valve assembly, especially when
injecting fluids that calcify such as sodium hypochlorite.
These lime deposits and other build ups can clog the fitting, which will increase
the back pressure and interfere with the pump accuracy. Warning: Severe cases
can physically damage the injection fitting and the increase back pressure can
cause increased wear on the pump components; gears, bearings and pump
tubes.
Please follow these steps when cleaning your injection fitting / check valves.
1. Wash the pump, tubing and
fittings out with clean water.
To do this, place the "suction
tubing" and "discharge
tubing" (injection fitting too) in
a container full of clean water.
2. Let the pump run in the clean
water for a couple of minutes
to remove all traces of
chemical.
3. Remove the lime deposits
with undiluted vinegar.
To do this, place the "suction
tubing" and "discharge
tubing" in a container full of
undiluted vinegar. See image
to the right.
In severe cases the
entire Injection Fitting
will need to be
unassembled and
cleaned using
undiluted vinegar.
Lime deposits
usually begin to
build up at point
of injection.
Injection Fitting
Over time this
section may build up
with lime deposits
and prevent a good
seal. Note: All diagrams are strictly for guideline purposes only. Always consult
an expert before installing the Chem-Feed/FlexFlo pump on specialized
systems. The Chem-Feed/FlexFlo should be serviced by qualified
persons only.
Caution: Always wear protective clothing, face shield, safety glasses
and gloves when working on or near your metering pump.
Additional precautions should be taken depending on the solution being
pumped. Refer to MSDS precautions from your solution supplier.
1/2” Male NPT
1/4” Male NPT
1 in.
1-1/2 in.
2 in.
A-014HD, 1/2 pound cracking pressure
C-395HD, 6 pound cracking pressure
A-014PHD, 1/2 pound cracking pressure
C-395PHD, 6 pound cracking pressure
Injection Point
(nose)
Chemical
Chemical is injected
away from pipe wall
Optional Threaded Injection Fitting (check Valve) installation.
Install the Injection Fitting directly into
a tee fitting. The solution must inject
directly into the flow stream.
Use Teflon® thread sealing tape on the
pipe threads of the Injection Fitting.
This illustration shows the Injection
Fitting installed in a tee fitting using the
1/2" threads.
You can install the Injection Fitting directly into your pipe.
Drill the correct size hole and then tap the hole for 1/4" or ½"
NPT.
Use Teflon® thread sealing tape on the pipe threads of the
Injection Fitting.
This illustration shows the Injection Fitting installed directly
into pipe using the 1/4" threads.
The Injection Fitting is designed to
install directly into either 1/4" or 1/2"
female pipe threads (NPT).
You can trim the injection point (nose)
if needed. See image to the right.
The nose section is designed to inject
the chemical away from the wall of
your pipe.
We do offer another Injector Fitting for
smaller pipe sizes (such as 1/2" and
1/4"). This fitting does not have the
same length at the injection point
(nose). See images to the right.

LIMITED WARRANTY
Your new pump is a quality product and is warranted to be free of defects as set
down it this policy. All parts, including rubberized goods and labor are covered under
warranty for 90 days from date of purchase. Used peristaltic tubes are not war-
ranted. Parts (excluding rubberized goods and labor) are covered for a period of 12
months from date of purchase. Warranty coverage does not include damage to the
pump that results from misuse, carelessness, abuse, or alteration. Only the repair or
replacement of the pump is covered. The manufacturer does not assume responsi-
bility for any other loss of damage. Warranty status is determined by the pumps
serial number. The serial number label must be on the pump to obtain warranty
coverage. Enclose your invoice or sales receipt, with date of purchase, when you
return the pump for warranty repair. Warranty status will be verified by the factory or
authorized service center.
Also: Please be advised, injections and metering devices are not intended as a
means of treating water to render it suitable for human consumption. When used as
hypochlorinators, they are meant to destroy bacteria and algae contamination, before
it’s removal by filtration. Acid and soda injectors are used for pH control (balance).
The injectors are factory tested with water only for pressure and performance.
Installers and operators of these devises must be well informed and aware of the
precautions to be taken when injecting various chemicals, especially those consid-
ered hazardous or dangerous. Should it be necessary to return an injector for repair
or service, you must attach information regarding the chemical used as some residue
may be present within the unit and could be hazard to service personnel.
The manufacturer will not be liable for any damage that may result by the use of
chemicals and injectors and its components. Thank you.
PROCEDURE FOR IN-WARRANTY REPAIR
Carefully, pack the pump to be repaired, included the foot valve and injection fitting.
Enclose a brief description or the problem, as well as original invoice or sales receipt
showing date fo purchase. The receipt will be returned with the unit. Prepay all
shipping costs. COD shipments will not be accepted. Warranty repair service must
be preformed by the factory, or an authorized service center. Damage caused by
improper packaging is the responsibility of the sender.
09-200580000-037