Blue-White FLEXFLO A-100NE User manual

®
MODEL A-100NE
Peristaltic Injector Pump
Operating Manual
5300 Business Drive
Huntington Beach, CA 92649
USA
Phone: [phone] FAX: [phone]
E mail: [email protected] or [email protected]
Website: www.blue-white.com
Blue-White
Industries, Ltd.
R

TABLE OF CONTENTS
1.....Introduction .....................................................................................3
2.....Specifications........................... ............................ ............................3
3.....Features............................................................................................3
4.....Unpacking........................................................................................3
5.....Installation ................. ............................ ............................ ..............4
5.1..Mounting location ........................... ..........................................4
5.2..Input power connections ............................... ............................5
5.3..External input signal connections................................ ..............6
5.4..How to install the tubing and fittings.........................................8
6.....How to operate the A-100N ................... ............................ ..............9
6.1..Pump output controls ...................... ............................ ..............9
6.2..Mode 0 - TFD and FVS System set-up......................................10
6.3..Mode 1 - Manually Adjusting the output....... ............................12
6.4..Mode 2 - 4-20 mA input.... ............................ ............................14
6.5..Mode 3 - 0-10 VDC input . ............................ ............................16
6.6..Mode 4 - Frequency (Hz) input ..................... ............................18
6.7..Mode 5 - Pulse input (Batch).....................................................20
7.....How to maintain the A-100NE............... ............................ ..............21
7.1..Routine inspection and cleaning.................................. ..............21
7.2..How to clean and lubricate the A-100N.....................................21
7.3..500 hour service warning timer.................................................21
7.4..How to replace the pump tube......... ............................ ..............22
Replacement parts drawing ..............................................................24
Replacement parts list ............................ ............................ ..............25
Warranty information. ............................ ............................ ..............26
Authorized service centers ..................... ............................ ..............27
A-100NEPage 2

2.0 Specifications
Maximum Working Pressure 100 psig / 6.9 bar (most models)
o o
Maximum Fluid Temperature 130 F / 54 C
o o
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Duty Cycle Continuous
Maximum Solids 50% by volume
Maximum Viscosity 5,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 115V60Hz 80 Watts,
220V50Hz 40 Watts,
230V60Hz 45 Watts
Dimensions 6-1/8” H x 10-1/8” W x 9” D
Weight 8 lb.
4.0 Unpacking
Your pump package should contain the following:
1 - Injector pump with 2 pump tube assemblies
1 - suction tube strainer
1 - ceramic tubing weight
1 - 5’ Length of clear PVC suction tubing
1 - 5’ Length of opaque LLDPE discharge tubing
1 - Injection fitting with internal back-flow check valve
1 - Mounting hardware kit
1 - Shroud (weather proof cover see page 10)
3.0 Features
!Peristaltic Pump Tube does not require valves.
!Self priming. Cannot vapor lock.
!High outlet pressure capability of 100 psig.*
!High inlet suction lift capability of 30 feet.
!Patented Tube Failure Detection (TFD)system.
!Patented pump tube assembly design.
!Digital electronic feed rate control.
!Pump Tube service warning timer.
!Corrosion proof Valox housing.
!Tamper resistant electronic control panel cover.
A-100NE Page 3
1.0 Introduction
Thank you for purchasing the A-100N Model E Peristaltic Metering Pump.
The A-100N is designed to inject chemicals into piping systems. The pump
has been tested by NSF International for use with 12 ½% Sodium
Hypochlorite. The Model E is equipped with external input control circuitry
which allows the pumps output to be externally controlled by either a 4-
20mA input signal, a 0-10V DC input signal or a pulsed input signal.

5.0 Installation
Note: All diagrams are strictly for guideline purposes only. Always consult
an expert before installing the pump into specialized systems. The pump
should be serviced by qualified persons only.
5.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection
point and electrical supply. Although the pump is designed to withstand
outdoor conditions, a cool, dry, well ventilated location is recommended.
Install the pump where it can be easily serviced.
!Mount the pump to a secure surface or wall using the enclosed hardware.
Wall mount to a solid surface only. Mounting to drywall with anchors is not
recommended.
!Mount the pump close to the injection point. Keep the outlet (discharge)
tubing as short as possible. Longer tubing increases the back pressure at the
pump tube.
!Your solution tank should be sturdy. Keep the tank covered to reduce
fumes. Do not mount the pump directly over your tank. Chemical fumes
may damage the unit. Mount the pump off to the side or at a lower level
than the chemical container.
!Mounting the pump lower than the chemical container will gravity feed the
chemical into the pump. This “flooded suction” installation will reduce
output error due to increased suction lift. You must install a shut-off valve,
pinch clamp or other means to halt the gravity feed to the pump during
servicing.
!Be sure your installation does not constitute a cross connection with the
drinking water supply. Check your local plumbing codes.
A-100NEPage 4
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
Floor Mount Wall Mount
7-3/8”
7-5/8”
3-1/2”
8-3/16”
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
4 Places
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
2 Places
INJECTOR MOUNTING
Note: For wall-mounting, drill & thread into
solid wood only.
WARNING: Risk of electric shock.

A-100NE Page 5
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
TYPICAL INSTALLATION
R
Suction
Tube
Chemical
Container
with cover
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUTMODES
1-MANUAL 2-4-20mA 3 - 0-10VDC 4- PULSE (Hz)
PROGRAM
RESETSERVICE
PRIME
DISPLAY
VARIABLESPEED PUMP
%SPEED
1
MODE
VDC
SERVICE
1000
ALARM
mA Hz
Discharge
Tube
Strainer
Ceramic Weight
Injection / Check valve
with 1/4” and 1/2” male
pipe threads.
Mount in upward position
to prevent trapped gasses
in the injection fitting. Wall or shelf mount
away from the top of the
solution tank. Chemical
fumes can damage the
unit.
5.2 Input Power Connections
!Be certain to connect the pump to the proper supply voltage. Using the
incorrect voltage will damage the pump and may result in injury. The
voltage requirement is printed on the pump serial label.
!Removable resistors on the circuit board are factory preset for the correct
voltage. See page 7 Circuit Board Connections diagram for details.
!The pump is supplied with a ground wire conductor and a grounding type
attachment plug (power cord). To reduce the risk of electric shock, be
certain that the power cord is connected only to a properly grounded,
grounding type receptacle.
Note: When in doubt regarding your electrical installation, contact a
licensed electrician.
WARNING: Risk of electric shock.
92
1
Control
Control Cover
Pumphead
Junction Box
Rear Plate
Pumphead
Cover
6.0
Pumptube
Assembly
Rotor
Assembly
98
1
Slide Clamps**
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4- PULSE (Hz)
PROGRAM
RESET SERVICE
PRIME
DISPLAY
DIGITAL TIMER PUMP
PARTS LOCATOR DRAWING

A-100NEPage 6
5.3 External Input Signal Connections
The pump will accept a variety of external control input signals; 4-20 mA ,
0-10 VDC, TTL, CMOS, AC Sine Waves, Contact Closures, Hall Effect,
NPN. The 4-20mA and 0-10 VDC loops must be powered.
All wiring connections are to be made inside of the junction box located on
the side of the pump. Special connectors are not required. A liquid-tite
connector is supplied and should be used for the external signal cable. The
signal input wires are color coded to the type of signal being used.
INPUT
VOLTAGE
115V 60Hz
220V 50Hz
HOT
LEADWIRE
NEUTRAL
LEADWIRE
GROUND
LEADWIRE
230V 60Hz
YELLOW
YELLOW
YELLOW
BLUE
BROWN
RED
GREEN
GREEN
GREEN
MOTOR LEADWIRES
SIGNAL INPUT WIRE COLOR CODES
WIRE COLOR CODE
INPUT TYPE
MOTOR ON SIGNAL
5-20V DC open collector output
closed while motor is energized
FLOW VERIFICATION SENSOR
4-20 mA
0-10 VDC
ALARM RELAY
BROWN (+) & BLACK (-)
PURPLE & PURPLE
WHITE (+) & BLACK (-)
BLUE (+) & BLACK (-)
TTL, CMOS
ORANGE (+) & BLACK (-)
RED/WHITE (+ 20VDC) & BLACK (-) & YELLOW (signal)
CONTACT (10v @ 2 mA max)
HALL EFFECT, NPN RED (+) & WHITE (-)
PADDLEWHEEL SENSOR SIGNAL INPUT WIRING
PADDLEWHEEL SENSOR
WIRE COLOR CODE
BLUE-WHITE
PADDLEWHEEL
SENSOR TYPE
MODEL FH
HALL EFFECT SENSOR
BLACK (-)
RED (+)
PUMP INPUT
WIRE COLOR CODE
MODEL FC
AC SINE WAVE SENSOR
BARE (signal)
BLACK (-)
RED (+ 20VDC)
WHITE (signal)
BLACK (-)
RED (+)
BLACK (-)
WHITE (+)

A-100NE Page 7
ACCEPTABLE CABLE JACKET RANGE:
.118 - .255 INCH .( 3,0 - 6,5 MM)
EXTERNAL INPUT CABLE
CIRCUIT BOARD CONNECTIONS
AC
MOTOR
Neutral (blue/brown/red)
Hot (yellow)
Ground (green)
Ground (green)
Common
Hot
AC
Input
Power
Power Circuit Board
(Top view)
Protector Fuse
2 Amps, 250 Volt AC
(little Fuse #235002
or Equivalent)
RR
2A
250VAC
T3
T2
T1
T4
LINE
HOT
LINE
NEUTRAL
MOTOR
NEUTRAL
MOTOR
SWITCHED
115V 50/60Hz
INPUT VOLTAGE
RESISTOR PLACEMENT
220V 50/60Hz
230V 50/60Hz
RR
R
MA = BLUE
GND = BLACK
RELAY = PURPLE (2)
VDC = ORANGE
VS = RED (+17V DC)
PLS = WHITE
JUNCTION BOX
LIQUID-TIGHT
CONNECTOR
MTR = BROWN
Alarm Relay
3A/125VAC
N/C
COM
N/O
Purple connection wires
Default is N/O
VS
VDC
MA
MTR
GND
PLS
CN3
VS
FVS
GND
TFD
GND
FVS+
CN4
Control Circuit Board
(Back view)
Program Disable Jumper - Located on front of Control board.
Un-installed = enable front panel programming (default)
Installed = disable front panel programming
External input connections
6 Wire bundle to junction box
Flow verification sensor connector
3 Wire bundle to junction box.
red/black/yellow
Tube failure detection sensor connector
2 Wire bundle to pump head sensor
(A-100N series pumps only)

A-100NEPage 8
5.4 How To Install the Tubing and Fittings
!Inlet Tubing - Locate the inlet fitting of the Pump Tube. Remove the tube
nut. Push the clear PVC suction tubing onto the compression barb of the
fitting. Use the tube nut to secure the tube. Hand tighten only.
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
Foot
Strainer
Ceramic
Weight
Tubing
Suction 3/8"
!Strainer - Trim the inlet end of the suction tubing so that
the strainer will rest approximately two inches from the
bottom of the solution tank. This will prevent sediment
from clogging the strainer. Slip the ceramic weight over the
end of the suction tube. Press the strainer into the end of
the tube. Secure the ceramic weight to the strainer. Drop
the strainer into the solution tank.
!Outlet Tubing - Locate the outlet fitting of the Pump
Tube. Remove the tube nut. Push the opaque outlet
(discharge) tubing onto the compression barb of the fitting.
Use the tube nut to secure the tube. Hand tighten only.
Keep outlet tube as short as possible.
!Injection/Check Valve Fitting Installation - The
Injection/Check valve fitting is designed to install directly
into either 1/4” or 1/2” female pipe threads. This fitting will
require periodic cleaning, especially when injecting fluids
that calcify such as sodium hypochlorite. See section 7.0.
Install the Injection/Check valve directly into the piping
system. To prevent trapped gasses, install the fitting in an
upward direction. Use Teflon thread sealing tape on the pipe
threads.
Push the opaque outlet (discharge) tubing onto the compres-
sion barb of the Injection/Check valve fitting. Use the tube
nut to secure the tube. Hand tighten only.
Inlet Adapter
Outlet Adapter
Pump Head
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC
4 - 0-1000 Hz
PROGRAM
RESET SERVICE
PRIME
DISPLAY
DIGITAL TIMER PUMP
1VDC
SERVICE
1000
ALARM
mA Hz
MODE
TFD FVS
ON-T TOT-TSEC MINHRDAY
5 - PULSE (BATCH)

A-100NE Page 9
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
6.0 How to operate the pump
6.1 Pump Output Controls -
Open the control panel door by sliding the
upper and lower slide clamps to the left.
!RUN/STANDBY Button -
+
Press to start and stop the pump.
ARROW next to the word RUN will light
when in the run mode. The ARROW next
to the word STAND-BY will blink when in
the stand-by mode.
The
+Press to clear ALARM.
+
When pressed with the FIELD Button, initiates a 99 second prime cycle
which temporarily overrides the mode setting and runs the pump motor at
100% speed. The ARROW next to the word PRIME will blink.
+
When pressed with the DIGIT button, resets the 500 hour service warning
timer to zero.
+
When pressed with the MODE button, initiates the programming mode.
The ARROW next to the word PROGRAM will blink.
!FIELD Button -
+In the programming mode, selects the digit to be changed.
!DIGIT Button -
+
In the programming mode, increases the selected digit.
+
When pressed with the MODE Button, toggles the display from operating
time cycle values to input signal value.
!MODE Button -
+Used to select one of five operating modes.
Mode 0 - TFD system and FVS system set-up
Mode 1 - Manual Adjustment (external input disabled)
Mode 2 - 4-20mA input
Mode 3 - 0-10VDC input
Mode 4 - Frequency input adjusts cycle on-time
Mode 5 - Pulse input count = single batch time
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC
4 - 0-1000 Hz
PROGRAM
RESET SERVICE
PRIME
DISPLAY
DIGITAL TIMER PUMP
1VDC
SERVICE
1000
ALARM
mA Hz
MODE
TFD FVS
ON-T TOT-TSECMINHR DAY
5 - PULSE (BATCH)
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC
4 - 0-1000 Hz
PROGRAM
RESET SERVICE
PRIME
DISPLAY
DIGITAL TIMER PUMP
1VDC
SERVICE
1000
ALARM
mA Hz
MODE
TFD FVS
ON-T TOT-TSEC MINHRDAY
5 - PULSE (BATCH)
SLIDE CLAMP

6.2 MODE 0 - TFD and FVS system set-up
Mode 0 is used to program the TFD (Tube Failure Detection) system and
the FVS (Flow Verification System).
!TFD (Tube Failure Detection) -
Tube Failure Detection System which is designed to stop the pump and
provide a contact closure output in the event the pump tube should rupture
and chemical enters the pump head. This patented system is capable of
detecting the presence of a large number of chemicals including Sodium
The A-100NE is equipped with a
A-100NEPage 10
Chemical
Tubing failure
Hypochlorite (Chlorine), Hydrochloric
(muriatic) Acid, Sodium Hydroxide, and
many others. The system will not be
triggered by water (rain, condensation, etc.)
or silicone oil (roller and tubing lubricant).
If the system has detected chemical, the
pump tube must be replaced and the pump
head and roller assembly must be
thoroughly cleaned.
Confirm Chemical Detection - To determine if your chemical will be
detected by the system, remove the pump tube and roller assembly. Place a
small amount of the chemical in the bottom of the pump head - just enough
to cover the sensors. Turn on the pump. If the TFD system detects the
chemical, the pump will stop after a five second confirmation period and
the ALARM icon will light on the display. If the TFD system does not
detect the chemical, the pump will continue to run after the confirmation
period. Carefully clean the chemical out of the pump head being sure to
remove all traces of chemical from the sensor probes. Press the
RUN/STAND-BY button to clear the alarm condition and restart the pump.
Contact Closure Alarm Output - A contact closure output (relay) is
provided with the TFD system. The relay can be configured for normally
open (factory default) or normally closed operation by properly positioning
the connector plug on the circuit board (see page 7).
OPERATING
FLOW RANGE
(ml/min)
This Shroud is designed to weather proof this Peristaltic Pump. If the
pump is wall mounted the shroud is not necessary and will still be
considered weather proof.
Floor Mount
Weather proof
Weather proof
Shroud
Wall Mount

A-100NE Page 11
Confirm the FVS flow range - The Flow
Verification Sensor (FVS) will only function
within its operating range. Sensor model FV-
100-6V has an operating range of 30-300
ml/min (1-10 oz/min). If the pump’s output is
less than 30 ml/min (0.5 ml/sec), the sensor
will not detect chemical and a signal will not
be sent to the pump.
OPERATING
FLOW RANGE
(ml/min)
30-300
FV-100-6V
100-1000
FV-200-6V
200-2000
FV-300-6V
300-3000
FV-400-6V
500-5000
FV-500-6V
700-7000
FV-600-6V
SENSOR
MODEL
NUMBER
Install the FVS Flow Sensor - The Flow Verification Sensor (FVS) should
be installed on the inlet (suction) side of the pump tube. The sensor includes
a PVC tubing insert, located inside the sensor’s female thread connection,
that is designed to seal the sensor onto the pump tube inlet adapter. Thread
the sensor onto the pump tube until the tubing insert is snug against the
pump tube inlet fitting - do not over-tighten.
Connect the red/white, black, and white wires from the sensor to the red,
black, and yellow wires located in the pump’s junction box. See page 7.
Contact Closure Alarm Output - A contact closure output (relay) is
provided with the FVS system. The relay can be configured for normally
open (factory default) or normally closed operation by properly positioning
the connector plug on the circuit board (see page 7).
!(FVS) Flow Verification System The A-100NE is equipped with a
Flow Verification System which is designed to stop the pump and provide a
contact closure output in the event the sensor does not detect chemical
during pump operation. This could indicate a clogged injection fitting,
empty chemical solution tank, worn pump tube, loose tubing connection,
etc.
To allow the pump to clear any gasses that may have accumulated during
stopper operation (such as with chlorine), an alarm delay time value from 1-
256 seconds must be programmed (An alarm delay value of 000 seconds
disables the FVS system). The pump will stop, and the alarm mode
activated, if no pulses are received by the pump and the alarm delay time
period has ended. Press the STAND-BY button twice to clear the alarm and
restart the pump. The Flow Verification Sensor is sold as an optional
accessory.
-
Inlet Adapter
Outlet Adapter
RUN
STANDBY
RUN
FIELD DIGIT MODE
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
INPUT MODES
1 - MANUAL 2 - 4-20mA 3 - 0-10VDC
4 - 0-1000 Hz
PROGRAM
RESET SERVICE
PRIME
DISPLAY
DIGITAL TIMER PUMP
1VDC
SERVICE
1000
ALARM
mA Hz
MODE
TFD FVS
ON-T TOT-TSEC MINHRDAY
5 - PULSE (BATCH)
FVS Sensor

!Enable and Program the TFD and FVS Systems
The TFD and FVS systems must be enabled.
+Set the pump for mode 0. Press the MODE button until MODE 0 is
shown on the LCD display.
A-100NEPage 12
+Press the DIGIT button to set the number of seconds of alarm delay time.
The number will increase to a maximum of 256 seconds and roll over to
OFF.
+To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The arrow next to the word PROGRAM
will disappear and an arrow will appear next to the word RUN.
NOTE: If while in the program mode no buttons are pressed within 60
seconds, the circuitry will automatically return to the run mode.
+Enter the programming mode. At the same
time, press the RUN/STANDBY button and
the MODE button. A blinking ARROW will
point to the word PROGRAM indicating the
program mode has been activated. The TFD
icon will blink. The word ON will display
indicating the TFD system is activated.
+Press the DIGIT button to toggle the system
on and off.
+Press the MODE button to enter the FVS
system programming. The FVS icon will
blink. The display will indicate the current
alarm delay time setting in seconds. (000 =
OFF.
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
0
On
MODE
TFD
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
0
001
MODE
FVS
SEC
6.3 Mode 1 - Manually adjusting the output - In this mode, the pump
is turned on and off by an electronic cycle timer. The pump will energize for
the duration of the “on time” and de-energize for the remainder of the “total
time” thus completing one cycle. The cycle then repeats.
The “on time” and “total time” cycles are independently adjustable from 0.1
to 199.9 units of measure with a 0.1 unit resolution. The units of measure
can be seconds, minutes, hours or days.
Example: If the “total time” cycle is adjusted for 90 seconds and the “on
time” portion of the cycle is adjusted for 5 seconds, the pump will run for 5
seconds and turn off for 85 seconds (90 second total cycle). This cycle is
repeated until either the standby button is pressed, the cycle time is changed
or the input power is disconnected from the pump.
+Set the pump for mode 1. Press the MODE button until MODE 1 is
shown on the LCD display.

A-100NE Page 13
+Enter the programming mode. At the same
time, press the RUN/STANDBY button and
the MODE button. A blinking ARROW will
point to the word PROGRAM indicating the
program mode has been activated. The total
time TOT-T icon will blink. The currently
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
1
199.9
MODE
TOT-T SEC
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
1
42.5
MODE
ON-T SEC
selected time unit icon will be displayed. The current total time setting
will be displayed and the left most (selected) digit will blink. The decimal
is fixed and cannot be moved.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right or the
time unit.
+Press the DIGIT button to increase the selected digit or time unit.
+Press the MODE button to exit the total
time programming screen and enter the on
time programming screen. The ON-T icon
will blink. The currently selected time unit
icon will be displayed. The current on time
setting will be displayed and the left most
(selected) digit will blink.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right or the
time unit.
+Press the DIGIT button to increase the selected digit or time unit.
+At the same time, press the RUN/STANDBY button and the MODE
button. A blinking ARROW will point to the word RUN indicating the run
mode has been activated.
NOTE: If while in the program mode no buttons are pressed within 60
seconds, the circuitry will automatically return to the run mode.

6.4 Mode 2 - 4-20 mA input - In this mode, the on-time of the cycle will
automatically adjust to match the received mA input value. When the mA
input value is equal the programmed maximum, the pump will run
continuously.
Four values must be programmed:
1) ON-T = The amount of time the pump will run, per cycle, when the
minimum mA value is received. (Typically programmed to zero)
2) mA minimum = The mA input value that will result in the on time (ON-
T). (Typically programmed to 4 mA)
3) TOT-T = The total cycle time.
4) mA maximum = The mA input value that will result in the pump running
continuously.
Example:
ON-T setting = 0 seconds
mA minimum setting = 4mA
TOT-T setting = 8 seconds
mA maximum setting = 14.8mA
6
4810 12 14 16 18 20
0
2
4
6
8
Pump Run-Time (Sec.)
Milliamp input (mA)
A-100NEPage 14
+Set the pump for mode 2. Press the
MODE button until MODE 2 is shown on
the LCD display.
+Enter the programming mode. At the
same time, press the RUN/STANDBY
button and the MODE button. A blinking
ARROW will point to the word PROGRAM
indicating the program mode has been
activated. The on time ON-T icon will
blink. The currently selected time unit
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
00.0
MODE
ON-T SEC
icon will be displayed. The current on time setting will be displayed and
the left most (selected) digit will blink. The decimal is fixed and cannot be
moved.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right or the
time unit.
+Press the DIGIT button to increase the selected digit or time unit.

A-100NE Page 15
+Press the MODE button to exit the on time
programming screen and enter the mA
minimum programming screen. The mA
icon will blink. A blinking ARROW will
appear next to the word MINIMUM. The
current minimum mA setting will be
displayed and the left most (selected) digit
will blink.
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
04.0
mA
MODE
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right.
+Press the DIGIT button to increase the selected digit.
(selected) digit will blink. The decimal is fixed and cannot be moved.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right or the
time unit.
+Press the DIGIT button to increase the selected digit or time unit.
+Press the MODE button to exit the total time programming screen and
+Press the MODE button to exit the mA
minimum programming screen and enter
the total time programming screen. The
total time TOT-T icon will blink. The
currently selected time unit icon will be
displayed. The current total time setting
will be displayed and the left most
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
00.0
MODE
SEC
TOT-T
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
2
20.0
mA
MODE
enter the mA maximum programming
screen. The mA icon will blink. A blinking
ARROW will appear next to the word
MAXIMUM. The current maximum mA
setting will be displayed and the left most
(selected) digit will blink.
+Pressing the DIGIT button will increase
the selected digit.
+Pressing the FIELD button will select a new the digit to the right.
+Press the DIGIT button to increase the selected digit.
+At the same time, press the RUN/STANDBY button and the MODE
button. A blinking ARROW will point to the word RUN indicating the run
mode has been activated.
NOTE: If while in the program mode no buttons are pressed within 60
seconds, the circuitry will automatically return to the run mode.

6.5 Mode 3 - 0-10V DC input - In this mode, the on-time of the cycle
will automatically adjust to match the received VDC input value. When the
VDC value is equal the programmed maximum, the pump will run
continuously.
Four values must be programmed:
1) ON-T = The amount of time the pump will run, per cycle, when the
minimum VDC value is received. (Typically programmed to zero)
2) VDC minimum = The VDC input value that will result in the on time
(ON-T). (Typically programmed to 0 VDC)
3) TOT-T = The total cycle time.
4) VDC maximum = The VDC input value that will result in the pump
running continuously.
Example:
ON-T setting = 0 seconds
VDC minimum setting = 0 VDC
TOT-T setting = 6 seconds
VDC maximum setting = 7.5 VDC
A-100NEPage 16
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
00.0
MODE
ON-T SEC
+Set the pump for mode 3. Press the
MODE button until MODE 3 is shown on
the LCD display.
+Enter the programming mode. At the
same time, press the RUN/STANDBY
button and the MODE button. A blinking
ARROW will point to the word PROGRAM
indicating the program mode has been
activated. The on time ON-T icon will
blink. The currently selected time unit
icon will be displayed. The current on time setting will be displayed and
the left most (selected) digit will blink. The decimal is fixed and cannot be
moved.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right or the
time unit.
+Press the DIGIT button to increase the selected digit or time unit.
1
023567810
0
1.5
3.0
4.5
6.0
Pump Run-Time (Sec.)
DC voltage input (VDC)
49

A-100NE Page 17
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
00.0
MODE
SEC
TOT-T
+Press the MODE button to exit the on time
programming screen and enter the
minimum programming screen. The VDC
icon will blink. A blinking ARROW will
appear next to the word MINIMUM. The
current minimum VDC setting will be
displayed and the left most (selected) digit
will blink.
VDC
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right.
+Press the DIGIT button to increase the selected digit.
(selected) digit will blink. The decimal is fixed and cannot be moved.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right or the
time unit.
+Press the DIGIT button to increase the selected digit or time unit.
+Press the MODE button to exit the total time programming screen and
+Press the MODE button to exit the VDC
minimum programming screen and enter
the total time programming screen. The
total time TOT-T icon will blink. The
currently selected time unit icon will be
displayed. The current total time setting
will be displayed and the left most
enter the VDC maximum programming
screen. The VDC icon will blink. A
blinking ARROW will appear next to the
word MAXIMUM. The current maximum
VDC setting will be displayed and the left
most (selected) digit will blink.
+Pressing the DIGIT button will increase
the selected digit.
+Pressing the FIELD button will select a new the digit to the right.
+Press the DIGIT button to increase the selected digit.
+At the same time, press the RUN/STANDBY button and the MODE
button. A blinking ARROW will point to the word RUN indicating the run
mode has been activated.
NOTE: If while in the program mode no buttons are pressed within 60
seconds, the circuitry will automatically return to the run mode.
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
9.5
MODE
VDC
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
3
0.0
MODE
VDC

6.6 Mode 4 - Frequency (Hz) input - In this mode, the on-time of the
cycle will automatically adjust to match the received Hz input value. When
the Hz value is equal the programmed maximum, the pump will run
continuously.
Four values must be programmed:
1) ON-T = The amount of time the pump will run, per cycle, when the
minimum hZ value is received. (Typically programmed to zero)
2) Hz minimum = The Hz input value that will result in the on time (ON-
T). (Typically programmed to 0 Hz)
3) TOT-T = The total cycle time.
4) Hz maximum = The Hz input value that will result in the pump running
continuously.
A-100NEPage 18
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
00.0
MODE
ON-T SEC
+Set the pump for mode 4. Press the
MODE button until MODE 4 is shown on
the LCD display.
+Enter the programming mode. At the
same time, press the RUN/STANDBY
button and the MODE button. A blinking
ARROW will point to the word PROGRAM
indicating the program mode has been
activated. The on time ON-T icon will
blink. The currently selected time unit
icon will be displayed. The current on time setting will be displayed and
the left most (selected) digit will blink. The decimal is fixed and cannot
be moved.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right or the
time unit.
+Press the DIGIT button to increase the selected digit or time unit.
Example:
ON-T setting = 0 seconds
Hz minimum setting = 0 Hz
TOT-T setting = 8 seconds
Hz maximum setting = 425 Hz
1
023567810
0
2
4
6
8
Pump Run-Time (Sec.)
Frequency input (x100)
49
1
3
5
7

A-100NE Page 19
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
08.0
MODE
SEC
TOT-T
+Press the MODE button to exit the on time
programming screen and enter the Hz
minimum programming screen. The HZ
icon will blink. A blinking ARROW will
appear next to the word MINIMUM. The
current minimum Hz setting will be
displayed and the left most (selected) digit
will blink.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right.
+Press the DIGIT button to increase the selected digit.
(selected) digit will blink. The decimal is fixed and cannot be moved.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right or the
time unit.
+Press the DIGIT button to increase the selected digit or time unit.
+Press the MODE button to exit the total time programming screen and
+Press the MODE button to exit the Hz
minimum programming screen and enter
the total time programming screen. The
total time TOT-T icon will blink. The
currently selected time unit icon will be
displayed. The current total time setting
will be displayed and the left most
enter the Hz maximum programming
screen. The HZ icon will blink. A blinking
ARROW will appear next to the word
MAXIMUM. The current maximum Hz
setting will be displayed and the left most
(selected) digit will blink.
+Pressing the DIGIT button will increase
the selected digit.
+Pressing the FIELD button will select a new the digit to the right.
+Press the DIGIT button to increase the selected digit.
+At the same time, press the RUN/STANDBY button and the MODE
button. A blinking ARROW will point to the word RUN indicating the run
mode has been activated.
NOTE: If while in the program mode no buttons are pressed within 60
seconds, the circuitry will automatically return to the run mode.
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
425
MODE
Hz
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
000
MODE
Hz

6.7 Mode 5 - Pulse input (Batch) - In this mode, when the total number
of accumulated pulses is equal to the programmed pulse input value (Hz) ,
the pump will run for the programmed on time.
Two values must be programmed:
1) ON-T = The amount of time the pump will run when accumulated pulses
is equal to the programmed pulse input value (Hz).
2) Hz maximum = The number of input pulses that will trigger the batch.
+Set the pump for mode 5. Press the MODE button until MODE 5 is
shown on the LCD display.
A-100NEPage 20
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
5
00.0
MODE
ON-T SEC
+Enter the programming mode. At the
same time, press the RUN/STANDBY
button and the MODE button. A blinking
ARROW will point to the word PROGRAM
indicating the program mode has been
activated. The on time ON-T icon will
blink. The currently selected time unit
+Press the MODE button to exit the on time
programming screen and enter the Hz
(pulses per batch) programming screen.
The HZ icon will blink. A blinking ARROW
will appear next to the word MAXIMUM.
The current Hz setting will be displayed
and the left most (selected) digit will
blink.
icon will be displayed. The current on time setting will be displayed and
the left most (selected) digit will blink. The decimal is fixed and cannot be
moved.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right or the
time unit.
+Press the DIGIT button to increase the selected digit or time unit.
+Pressing the DIGIT button will increase the selected digit.
+Pressing the FIELD button will select a new the digit to the right.
+Press the DIGIT button to increase the selected digit.
+At the same time, press the RUN/STANDBY button and the MODE
button. A blinking ARROW will point to the word RUN indicating the run
mode has been activated.
NOTE: If while in the program mode no buttons are pressed within 60
seconds, the circuitry will automatically return to the run mode.
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
5
000
MODE
Hz
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.