BMW 039 0259 B User manual

Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
Navigation system III retrofit kit
(System with additional monitor)
BMW 5 Series touring (E 39/2)
These installation instructions are only valid for LHD cars.
Technical and electrical knowledge required
The installation time is approx. 4.5 hours but this may vary depending on the condition of the
car and the equipment in it.
Retrofit/Installation kit No.65 90 136 830
Parts and Accessories
Installation Instructions
R1
24
35
039 0259 B

EN/2
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
Contents
Section Page
1. Important information for the installation of the navigation system . . . . . . . . . . . . . 3
2. Tools and equipment required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6. Installation and cabling diagram for navigation system wiring harness A,
monitor wiring harness B,
navigation computer adapter cable C and monitor adapter cable D . . . . . . . . . . . . 15
7. Installation and cabling diagram for additional tacho A signal cable E and
GPS aerial extension F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8. To install the GPS aerial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9. To install the navigation system wiring harness A
and additional tacho A signal cable E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10. To install the monitor wiring harness B, navigation computer adapter cable C
and monitor adapter cable D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11. To install and connect the monitor, gooseneck and remote control. . . . . . . . . . . . . 23
12. To prepare the installation site for the navigation computer . . . . . . . . . . . . . . . . . . 27
13. To install and connect the navigation computer . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
14. Coding, concluding work and function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
15. Calibration and language settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
16. Car hand-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
17. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

EN/3
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
1. Important information for the installation of the navigation system
Only for use in the BMW dealer organisation.
The navigation system may only be installed by a specialist workshop that has the required
special tools and manuals.
Ensure that the cables/lines are not kinked or damaged as you install them in the car.
Additional cables/lines that you install must be secured with cable ties.
Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.
These installation instructions are only valid for E39/2 LHD cars.
Electrical knowledge is required.
The following are not supplied with the installation kit and must be ordered separately:
- The switch module depends on the equipment and must be ordered separately using the
Electronic Parts Catalogue (EPC).
- The switch module must not be installed as described in installation instructions 01 29 0
002 825 in section 2.2 (cars with navigation system II).
The installation work must be completed as described in section 2.1 (cars with telephone/
mobile phone).
- There are two languages available in the navigation system (German and English).
To set other languages and announcements for the navigation system you will need the
software CD (41).
- The boot trim at the rear left.

These installation instructions are for E39/2 cars:
· without SA 358 (climate comfort windscreen)
- without SA 602 (on-board monitor with TV)
- without SA 609 (navigation system).

The branch A7 of the navigation system wiring harness A must be extended using a white/
yellow cable l = 500mm from the workshop stock prior to installation

Subject to technical modifications

EN/4
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
2. Required tools and equipment
Hot air blower Oscillating saw
Textile adhesive tape Pneumatic saw
Set of 1/2 inch socket wrenches Set of Philips screwdrivers
1/4 inch socket set Set of flat screwdrivers
Combination pliers Set of Torx sockets
Angle cutter BMW disconnection tool
Drill Universal knife
20 mm step drill Set of files
Set of twist drill bits Torch
Felt pen (water-soluble)

EN/5
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
3. Preparations
0
Also on cars from product revision 09/99 without tacho A signal at the black 12-pin plug
connector X322 in the boot on the left.
0
TIS instruction No.
Conduct a brief test
---
Disconnect the battery 12 00 ...
Remove the centre console trim on the passenger side 51 16 239
Remove the rear seat bench 52 24 005
Remove the rear seat backrest 51 44 001
Remove the door sill strips on the driver’s side at the front and rear 51 47 000/51 47 030
Remove the bottom part of the B pillar trim on the driver’s side
---
Remove the boot floor 51 47 101
Remove the trim at the rear left of the boot (to be replaced by a
new trim)
51 47 151
Remove the left boot trim
---
Remove the right boot trim
---
Remove the bottom A pillar trim on the driver’s side
---
Remove the glove compartment 51 16 360
Remove the DSP amplifier holder (if fitted) 65 11 070
Remove the instrument cluster trim
---
Remove the instrument cluster
---

EN/6
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
E
CD
F
B
A
039 0318 B
4. Parts list
0
0
0

EN/7
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
4. Parts list
0
0
PowerNAVIGATIONCOMPUTER
VDOayton
4
36
5
2
1
8
7
10 11 12 13 14
9
15 16 17 19
18
039 0319 B

EN/8
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
4. Parts list
0
0
7,5A
21
20 23
22 24
28
27
26
25
41403938
30 31 32 33 34 35
36 37
29
039 0320 B

EN/9
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
4. Parts list
0
0
42 43 44
45 46 47 48 49
039 0324 B

EN/10
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
4. Parts list
Legend
0
A Navigation system wiring harness
B Monitor wiring harness
C Navigation computer adapter cable
D Monitor adapter cable
E Additional tacho A signal cable
F GPS aerial extension
1 GPS aerial
2 Hexagonal screw (plastic) (attachment of GPS aerial holder)
3 Expanding rivet for securing the GPS aerial holder (x2)
4 Holder for GPS aerial
5 Black 1-pin socket casing (7x)
6 Shrink hose
7 Navigation computer
8 Holder for DSP amplifier
9 Navigation computer holder
10 Cable tie
11 Removal bar (x2)
12 Hexagonal screw with washer M5x14
13 Speed nut M5
14 Cable clip
15 Hexagonal self-tapping screw with washer, 4.8x16
16 Plastic expanding nut 4.8
17 Plastic cap nut
18 Monitor
19 Monitor installation bracket
20 Retaining plate for gooseneck
21 Spacer bush (retaining plate for gooseneck)
22 Hexagonal screw with washer (M8x40) (retaining plate for gooseneck)
23 Retaining clip (top gooseneck fastening)
24 Gooseneck cover cap (with monitor removed)
25 Gooseneck installation foot (2-part)
26 Gooseneck with connection cable
27 Remote control
28 Remote control holding station with connection cable
29 Holding station mounting plate
30 Locking washer
31 Toothed washer (monitor)
32 Rotary knob (monitor)
33 Countersunk screw M5x10 (monitor installation bracket)
34 Philips screw 1/4”x 5/8”(rotary knob)
35 Self-tapping screw 4.8x38 (installation foot)
36 Self-tapping screw 3.5x30 (retaining clip)
37 Screw M5x16 (installation foot)

EN/11
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
4. Parts list
Legend
0
0
Parts marked with an asterisk (*) are not supplied with the kit and must be ordered separately to
match the car’s equipment using the electronic parts catalogue (EPC).
38 Fuse holder
39 7.5 A fuse
40 Insulation-piercing connector (2-way)
41 Software CD (for loading other languages) *
42 Navigation computer holder (not required)
43 Base holder (not required)
44 Front video module holder (not required)
45 GPS aerial holder and mounting grommet (not required)
46 Hexagonal nut and washer M5 (not required)
47 Hexagonal screw with collar (not required)
48 Washer, diameter 6.3 mm (not required)
49 Nut with collar (not required)

EN/12
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
5. Connection overview
0
0
Item Description Signal
Cable colour
/ Cross-
section
Connection location in the car Abbreviation
/ Slot
A1 Black 12-pin
socket casing --- --- To branch C1, black 28-pin plug casing ---
A2 1-pin black plug casing, twin-
lead terminal
Terminal
30
RT To black 2-pin plug connector in the boot
on the right
X325/1
A3 1-pin black plug casing, twin-
lead terminal
Terminal R VI To black 2-pin plug connector in the boot
on the right
X325/2
A4 1-pin black plug casing, twin-
lead terminal
Terminal
TAA
SW/WS Cut the branch A4, black/white cable;
connect the non-terminated wire end with
insulation-piercing connector (40) to the
black 12-pin plug connector in the boot
on the left; to branch E1 in cars after 9/99
X322/3
A5 1-pin black plug casing, twin-
lead terminal
Mute WS/BR Do not connect (tie back)!
---
A6 1-pin black plug casing, twin-
lead terminal
Terminal
58
GR To black 8-pin socket casing of the left tail
light PIN3;
X319/3
A7 1-pin black plug casing, twin-
lead terminal
Terminal
RSL
WS/GE Cut off plug casing
Extend the non-terminated wire end with
a ws/ge cable l = 500 mm, 0.5 mm
diameter (from workshop stock) using an
insulation-piercing connector (40) and
connect to the standard wiring harness at
the right C pillar
---
A8 Cable eyelet, 6 mm in diameter Terminal
31
BR To earth post at left tail light X19518
A9 Black 3-pin
socket casing
Navi LF
---
To black 3-pin plug casing in A pillar on
the driver’s side, to switch module ---
A10 Black 2-pin
socket casing --- ---
Do not connect (tie back)!
---
A
A1
A4 A2
A3
A4
A5
A6
A7
A8
A9
A10
400
039 0325 B

EN/13
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
5. Connection overview
0
0
0
0
0
Item Description Signal
Cable colour
/ Cross-
section
Connection location in the car Abbreviation /
Slot
B1 Black 13-pin
plug casing --- --- To branch D1 ---
B2 Black 16-pin
socket casing --- --- To branch C1 ---
B3 Black 13-pin
plug casing --- --- To monitor connection cable in
gooseneck, centre console, front ---
B4 Black 6-pin
socket casing --- --- To holding station connection cable
near the centre console, front ---
B5 Socket contact Mute WS/BR To branch A9 PIN 3
Item Description Signal
Cable colour
/ Cross-
section
Connection location in the car Abbreviation /
Slot
C1 Black 28-pin
plug casing --- ---
Connect to branch B2, black 16-pin
socket casing and branch A1, black
12-pin socket casing
---
C2 Brown 8-pin
socket casing --- --- To chamber B of the navigation
computer (7) ---
C3 Black 8-pin
socket casing --- --- To chamber A of the navigation
computer (7) ---
B4
BB3
B5
B2
B1
039 0264 B
C2
C1
C3
C
039 0265 B

EN/14
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
5. Connection overview
0
0
0
0
Cars after product revision 09/99 only
0
0
Item Description Signal
Cable colour
/ Cross-
section
Connection location in the car Abbreviation /
Slot
D1 Black 13-pin
socket casing --- --- To branch B1, black 13-pin plug casing ---
D2 Black 18-pin
socket casing --- --- To the centre slot of the navigation computer (7) ---
Item Description Signal
Cable colour
/ Cross-
section
Connection location in the car Abbreviation /
Slot
E1 Black 1-pin
socket casing ---
SW/WS Cut off, to branch A4, non-terminated wire
end, black/white cable, using insulation-
piercing connector (40) in the boot on the left
---
E2 Blade terminal contact Terminal
TAA
SW/WS Cars with SA 555 high instrument cluster:
To white 18-pin instrument cluster
connection plug
Cars with low instrument cluster only:
Insulate and tie back with a shrink hose (6)
X10113/PIN 3
E3 Blade terminal contact Terminal
TAA
WS Cars with low instrument cluster only:
To white 26-pin instrument cluster
connection plug
Cars with SA 555 high instrument cluster:
Insulate and tie back with a shrink hose (6)
X11176/PIN 14
Item Description Signal
Cable colour
/ Cross-
section
Connection location in the car Abbreviation /
Slot
F1 Coaxial plug casing --- --- To GPS aerial (1) ---
F2 Coaxial socket casing --- --- To the navigation computer (7) ---
D
D1 D2
039 0266 B
E1
EE2
E3
039 0267 B
F
F1 F2 039 0268 B

EN/15
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
6. Installation and cabling diagram for navigation system wiring harness A,
monitor wiring harness B, navigation computer adapter cable C and monitor
adapter cable D
0
0
All the cables are to be laid along the audio or main wiring harness and secured with cable ties.
Tie back branches A5 and A10 (not required).
Navigation system wiring harness A
Branch A1 to branch C1
Branch A2 , A3 and A5 to black 2-pin plug connector X325
Cut through branch A4 , to black 12-pin plug connector X322
On cars after product revision 09/99, connect branch A4 to E1.
Branch A6 to black 8-pin connection plug on left tail light
Extend branch A7 with a cable (from the workshop stock) and connect to the standard wiring
harness at the right C pillar
Branch A8 to earth post X19518
Branches A9 and A10 to switch module (50), left A pillar
Monitor wiring harness B
Branch B1 to branch D1
Branch B2 to branch C1
Branch B3 to monitor connection cable in the gooseneck in the centre console
Branch B4 to holding station connection cable in the centre console
Branch B5 to branch A9, left A pillar
B2
D2
A
D1
B4
B3 B
C2/C3
B5 C
B1
A6
A8
A3A7 A2 A5
D
A9/A10
50
C1
A4
A1
039 0269 B

EN/16
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
6. Installation and cabling diagram for navigation system wiring harness A, monitor wiring
harness B, navigation computer adapter cable C and monitor adapter cable D (LHD cars only)
0
Navigation computer adapter cable C
Branch C1 to branch A1 and branch B2
Branch C2 to the navigation computer
Branch C3 to the navigation computer
Monitor adapter cable D
Branch D1 to branch B1
Branch D2 to the navigation computer
0

EN/17
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
7. Installation and cabling diagram for additional tacho A signal cable E and
GPS aerial extension F
0
0
All the cables are to be laid along the audio or main wiring harness and secured with cable ties.
The additional tacho A signal cable is only required for cars after product revision 09/99.
Additional tacho A signal cable E
Branch E1 to branch A4
Branch E2 to instrument cluster
Branch E3 to instrument cluster
GPS aerial extension F
Branch F1 to GPS aerial below the instrument panel
Branch F2 to the navigation computer
E3
F1
F2
F
EE1
E2
039 0270 B

EN/18
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
8. To install the GPS aerial
0
0
0
0
0Secure the GPS aerial (1) to the GPS aerial holder
(4) using two expanding rivets (3).
0
The mounting points for the GPS aerial
holder (4) are marked in the instrument panel
(50). During the installation process ensure
that you do not miss the mounting points
since otherwise you will damage the
instrument panel (50).
Secure the GPS aerial holder (4) with the fitted
GPS aerial (1) to the instrument panel (50) using
two hexagonal screws (plastic) (2).
To make the installation easier remove the air
nozzle (51) in the instrument panel (50).
Connect branch F1, coaxial plug casing on the
aerial extension for the GPS aerial Fto the coaxial
socket casing (52) on the connection cable for the
GPS aerial (1) and secure it to the GPS aerial
holder (4) with a cable tie (10).
Then lay aerial extension for the GPS aerial Ewith
branch E2 behind the instrument panel (50) under
the carpet along the cardan tunnel to the rear to
the installation site of the navigation computer in
the side section at the rear left and secure it with
textile adhesive tape or cable ties (10).
3
4
1
3
039 0403 B
50
F1
52
F
10
1 4
2
51 50
10
039 00404 B

EN/19
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
9. To install the navigation system wiring harness A and additional tacho A
signal cable E
0
0
0
0
0Connect the fuse holder (38) to branch A2, red
cable, after cutting it.
Insert the fuse (39) into the fuse holder (38).
0Cut through branch A4, black/white cable, 400
mm after branch A1, black 12-pin socket casing.
0Only required for cars before production date
09/99
Branch A4,non-terminated wire end, black/white
cable, (work on the navigation system wiring
harness in advance) using 2-way insulation-
piercing connector (40) to power supply cable (50),
black/white cable, of the black 12-pin plug
connector X322 PIN3 in the boot on the left.
0Only required for cars after production date 09/
99 without existing Tacho A cable to X322 PIN 3
Cut off branch E1, black 1-pin socket casing, of
the additional Tacho A signal cable.
Connect branch E1, non-terminated wire end,
black/white cable, using 2-way insulation-piercing
connector (40) to non-terminated wire end A4,
black/white cable.
7,5A
39
A2
38
039 0405 B
400
A4
A1
039 0406 B
X322
40
50
A4
40 50
A
A4
039 0407 B
40 E1
A4
AA4
E1
40
039 0408 B

EN/20
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001
9. To install the navigation system wiring harness A and additional tacho A signal cable E
0
0
0
0
0Valid for all E39/2 vehicles
Secure branch A8, cable eyelet with a diameter of
6 mm, brown cable, to earth post X19518 under
the left tail light.
0Connect branch A6, grey cable, to the connection
plug (50) of the left tail light PIN3, grey/violet cable.
0Lay branch A2 and branch A3 on the navigation
system wiring harness Aalong the standard wiring
harness (50) to the tied back black 2-pin plug
connector X325 above the power distributor in the
boot on the right.
0Cut off the plug casing from branch A7.
Connect the non-terminated wire end, white/
yellow cable, using insulation-piercing connector
(40) to cable (50) l = 500 mm, white/yellow cable,
5 mm diameter (from the workshop stock) and
connect to the power supply cable (tl. RS), white/
yellow cable, of the standard wiring harness (51) at
the right C pillar using insulation-piercing
connector (40).
X19518
A8
039 0409 B
50
A6
039 0410 B
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
A
50
50
A
A2
A3
X325
039 0411 B
50
5140
A7
50
40
039 0431 B