BOCI BLT 642H User manual

BLT 642H Product Manual
Laser Cutting Head
BLT 642H-QBH/QD/Q+/ADD
Brilliant Optical Cutting Instrument
BOCI

BLT642H Product Manual
Document History
Number
Date
Version
01
2022/08/19
V1.1
Notice:
Thank you for choosing the BLT intelligent cutting head. This manual provides you with
important information such as product parameters, installation, and maintenance, so please
read this manual carefully before using the product. At the same time, in order to ensure the
safety of operation and the operation of the product in the best condition, please strictly follow
the precautions in the manual.
BOCI is constantly updating/upgrading products, so our company reserves the right to modify
the product models and descriptions in this manual without prior declaration.
Unauthorized disassembly of the product is strictly prohibited without the authorization of
BOCI Technology, otherwise the warranty will be invalid!
BOCI

BLT642H Product Manual
Table of Contents
1. Product Description ....................................................................................1
1.1 Product View................................................................................................................................. 1
1.2 Technical Parameters................................................................................................................... 2
1.3 Meaning of LED indicator.............................................................................................................. 3
2. Electrical Interface ......................................................................................4
2.1 Bus System................................................................................................................................... 5
2.2 Non-bus Systems.......................................................................................................................... 6
3. Cutting Head Installation.............................................................................7
3.1 Before Operation........................................................................................................................... 7
3.2 Specific Operation Process........................................................................................................... 8
3.2.1 Install Fiber ...................................................................................................................................................................8
3.2.2 Mount the cutting head on the backplane ....................................................................................................................13
3.2.3 Water Coolign Interface...............................................................................................................................................13
3.2.4 Gas Interface Connection............................................................................................................................................15
3.2.5 Installing the ceramic body and nozzle........................................................................................................................16
3.2.6 Function Test ..............................................................................................................................................................16
3.2.7 Beam Centering ..........................................................................................................................................................17
Appendix A - Maintenance............................................................................18
1. Schematic diagram of product structure....................................................................................... 18
2. Replace the upper protective lens ................................................................................................ 19
3. Replace Lower protective lens...................................................................................................... 20
Appendix B - Mechanical Dimensions...........................................................21
1. Cutting head installation size ........................................................................................................ 21
2. BLT 642H Interface type............................................................................................................... 22
3. Mechanical dimensions................................................................................................................. 23
BOCI

BLT642H Product Manual
1
1. Product Description
1.1 Product View
10
12
13
14
15
1
8
6
5
7
3
4
9
2
11
Product View (Structure and Interface Description)
1. Optical fiber interface; 9. Nozzle cooling air interface;
2. 1st Upper protective lens; 10. Cutting gas interface;
3. 2nd Upper protective lens; 11. Cooling water outlet;
4. Collimation unit; 12. Cooling water inlet;
5. Focusing unit; 13. Anti-collision screw;
6. 2nd Lower protective lens; 14. Ceramic body lock ring;
7. 1st Lower protective lens; 15. Ceramic body;
8. Working indicator;
BOCI

BLT642H Product Manual
2
1.2 Technical Parameters
Cutting head
BLT642H
Laser wavelength:
1030-1090nm
Laser power:
15KW
Fiber interface:
QBH,QD,Q+,ADD
Spot magnification:
M=2.0
Focus adjustment range:
±50mm (optical ratio 1:2 100:200)
NA:
Max.0.13 at Fc100
Centering adjustment range:
±1.5mm
Focus acceleration:
7.5m/s²
Cutting gas interface:
ø10, maximum 25bar (2.5Mpa)
Nozzle cooling gas connection:
ø6, maximum 5bar (0.5Mpa)
Water cooling interface:
ø8, maximum 5bar (0.5Mpa), minimum flow 2.0l/min
Operating temperature:
5～55℃
storage temperature:
-25～+55 ℃
size:
428.3×181
weight:
About 9.5 kg
Notice:
To avoid damage to the cutting head during storage and transportation, pay attention to the
following:
The cutting head should be stored within the allowable temperature and humidity range.

Avoid storage in and near magnetic fields such as permanent magnets or strong alternating
fields.
Avoid collision of the cutting head.
BOCI

BLT642H Product Manual
3
1.3 Meaning of LED indicator
icon
state
meaning
green
Power is normal.
red
Under-voltage alarm: insufficient electrical power.
not
bright
No power supply: There is no power supply, the connection cable is broken, and the
interface is loose.
icon
state
meaning
green
The system is operating normally.
red
Abnormal motor: The current consumption of the motor is too large, and the mechanical
components cannot run smoothly.
not
bright
The cable is broken, and the interface is loose.
icon
state
meaning
green
System communication is normal.
red
System communication is abnormal.
not
bright
The cable is broken, and the interface is loose.
icon
state
meaning
green
The readings of each sensor are normal.
red
There is an abnormal sensor reading.
not
bright
The cable is broken, and the interface is loose.
BOCI

BLT642H Product Manual
4
2. Electrical Interface
PWE and aviation plug interface waterproof precautions:
1. PWE interface and air plug interface are equipped with dust plugs from the factory. If
the dust plug does not fall off, the protection level of IP64 can be achieved; at the same
time, when the PWE cable and the air plug cable are well connected, IP64 can also
be achieved;
2. After the dust plug is removed, the protection level of IP64 cannot be achieved. If it
encounters spraying or flushing at this time, it will cause water to enter the product
and affect the function;
3. Ensure that the water circuit is connected well, and the water pipe interface is
tightened before removing the dust plug to prevent the water pipe from accidentally
loosening and water rushing to the interface, causing the product to enter the water;
4. When adjusting the wiring, remove the dust plug for wiring. It is recommended to keep
the removed dust plug of the PWE interface. Install the dust-proof plug as soon as
possible after the stitches are removed to prevent accidental water ingress in the
transfer, water connection and other links.
BOCI

BLT642H Product Manual
5
2.1 Bus System
Hypcut
IPC
master
Station
Slave
Station
HyPanel
BCS210E
Power
Supply
220V AC
BLT642H Cutting head installation
wiring diagram
PWE 网线
Notice:
The above wiring operations should only be performed by trained
and professional personnel.
When the cutting head is connected to the BCS210E, the BCS210E
must be powered off.
BOCI

BLT642H Product Manual
6
2.2 Non-bus Systems
BCL4500A
Cypcut
IPC
master
Station
Slave
POWER
24V DC
BLT642H Cutting head installation
wiring diagram
PWE line
HC plug-in cable
Notice:
The above wiring operations should only be performed by trained and professional personnel.
When the cutting head is connected to the BCL4500A, the BCL4500A must be powered off.
With a non-bus system, perforation detection, process monitoring, and detonation protection of
protective mirrors will not be available
BOCI

BLT642H Product Manual
7
During the installation of the cutting head, dust or dirt may accidentally enter
the cutting head, contaminate the optical lens, and affect its normal
functions. To prevent dust or dirt from entering the cutting head, please refer
to the following methods for the installation of the cutting head:.
The following objects are required before operation:
Cutting head;
Clean workbench (clean workbench type: vertical purification;
cleanliness level: ISO 5, 100; average wind speed ≥0.4m/s);
A. Cleaning kit: strong light flashlight, absolute ethanol (or IPA), dust-free
purification cotton swab, dust-free cloth, compressed air dust removal
tank (or air blower).
3. Cutting Head Installation
3.1 Before Operation
Cutting Head
Clean Workbench
Flashlight Ethanol Dust-free cotton swab
dust-free cloth Compressed air dust removal tank
Purification Kit
Notice:
The above operations can only be carried out by personnel who have received
appropriate training and have professional knowledge.
In order to ensure the normal operation of the laser device and the safety of operators,
please be sure to follow the relevant operating instructions.
BOCI

BLT642H Product Manual
8
3.2 Specific Operation Process
3.2.1 Install Fiber
1. Preparation of clean bench
Prepare the clean bench, start it up and ensure its functionality:
1. Check that the equipment is clean and qualified (checks the cleanliness of the
dust particle counter ), and confirm that the FFU purification unit is within the validity
period (measure the average wind speed in the working area, when the wind speed
cannot reach 0.3m/s, the FFU purification unit must be replaced);
2. Check whether each switch is running normally, and check whether the fan is
running normally;
3. It is strictly forbidden to install unnecessary items in the clean working area to
ensure that the clean air flow is not disturbed;
4. For clean workbenches that are newly installed or have not been used for a
long time, please use a clean cloth and anhydrous ethanol to wipe them clean before
use;
During operation:
1. Turn on the power, and pull the glass sliding door of the clean workbench to
the lowest position (leaving a gap of about 10cm);
2. Start the fan, it is recommended to purify the clean table for about 30 minutes
in advance;
3. Turn on the light source of the clean workbench.
2. 切割头安放到洁净工作台内
将切割头横置方式放于洁净工作台内。
Clean table type: vertical
purification; cleanliness class: ISO
5, 100; average wind speed ≥
0.4m/s
Notice:
To prevent dust from contaminating the core area of the
cutting head, please ensure the integrity of the special
protective film/cap for the optical fiber interface before
plugging and unplugging the optical fiber.
BOCI

BLT642H Product Manual
9
3. Clean and wipe the fiber interface of the cutting head
Wipe the fiber interface of the cutting head with a clean cloth and anhydrous ethanol.
4. Check the laser fiber end face
Remove the protective cap of the laser fiber, and irradiate the end face of the fiber with
a strong flashlight to observe whether there is any pollution; if it is clean, you can directly
insert the fiber;
Trumpf LLK-Q，IPG HLC-8/LC-8 Trumpf LLK-D，HIGHYAG LLK-Auto, IPG
LCA
IPG HLC-16 MAX LOE 3.2 ，FEIBO HOC
ADD
BOCI

BLT642H Product Manual
10
5. Tear off the protective film/remove the protective cap
Remove the special protective cap/protective plug for the optical fiber interface on the
cutting head.
6. Insert the laser fiber interface into the cutting head
Align the fiber optic plug with the red dot, insert it into the unlocked fiber optic port, and
ensure that it is inserted as far as it will go. Rotate the lock cap until it tightly locked.
6.1 QBH
Lock
BOCI

BLT642H Product Manual
11
6.2 QD
6.3 Q+
6.3 Q+光纤接口
6.4 ADD
Tighten
Screws
Lock
Lock
BOCI

BLT642H Product Manual
12
7. Wrap and Seal
After inserting the optical fiber, wrap and seal the interface between the optical fiber and
the cutting head with tape.
BOCI

BLT642H Product Manual
13
3.2.2 Mount the cutting head on the backplane
3.2.3 Water Coolign Interface
The cutting head can be installed on the Z-axis backplane of the machine tool through four screws A, B, C, and
D. When fixing the cutting head on the machine, it must be ensured that the cutting head is locked and there is
no obvious movement.
After the optical fiber interface of the laser is connected, there are four water-cooled modules: 1. Optical fiber
interface of the laser water-cooled module (1A and 1B) 2. Optical fiber interface water-cooled module (2A and
2B) 3. Cutting head water-cooled module (3A and 3B) 4. It is recommended that the four water-cooled modules
of the amplifier (4A and 4B) be connected in series first, and then the total water inlet and outlet
Water Cooling
Pipe：ø8
2A
2B
3A
3B
4B
4A
1A
1B
A
B
C
D
out
in
BOCI

BLT642H Product Manual
14
After the water pipe is connected, perform a water connection test to check whether
the water pipe connection is leaky.
Notice:
Deionized/distilled water (conductivity < 10 μS/cm) specified by the laser manufacturer is
recommended.
Recommended cooling water setting value: cooling water pressure ≤5bar (0.5Mpa), water
flow rate ≥2.0l/min.
Please refer to the dew point table to set the cooling water temperature to prevent
condensation on the optical components.
BOCI

BLT642H Product Manual
15
3.2.4 Gas Interface Connection
Connect the cutting gas pipe to the cooling gas pipe of the nozzle and tighten it with a
wrench.
Note: When using φ
12 air pipe, the air
pipe interface of φ
12 in the fitting box
needs to be
replaced.
Cutting Gas
Interface
Nozzle Cooling
Gas
Note: When using φ
12 air pipe, the air
pipe interface of φ
12 in the fitting box
needs to be
replaced.
Installation connection: cutting gas 1, nozzle cooling gas 2
Notice:
The maximum pressure of cutting gas is 25bar (2.5Mpa).
The cutting gas quality shall meet the requirements of gas quality in accordance with ISO 8573-1:2010:
solid particles - class 2, water - class 4, oil - class 3. The purer the cutting gas, the longer the life of the
protective lens.
The cutting gas pipe diameter (outer diameter) is 10mm, and the nozzle cooling gas pipe diameter
(outer diameter) is 8mm.
BOCI

BLT642H Product Manual
16
3.2.5 Installing the ceramic body and nozzle
3.2.6 Function Test
Connect the laser cutting software to the cutting head to check whether the function of the cutting head is normal:
A. Check whether the motor movement of cutting head is normal;
B. Check whether the sensor is normal.
C. Check whether the adjustment control is normal.
D. Check whether the clean quality of the cutting gas meets the requirements.
Install the ceramic body and secure with the locking ring, then install the nozzle.
Ceramic
Part
Locking
Ring
Nozzle
Tightening the nozzle on the ceramic body by hand,
Tighten the ceramic locking ring using a wrench.
BOCI

BLT642H Product Manual
17
3.2.7 Beam Centering
The adjusted laser beam
must be in the center of the
nozzle.
Tape
Fail
Relative position of laser beam
pass
X/Y
adjustment
screw
Manual alignment operation:
1. Make sure the laser beam is turned off.
2. Place scotch tape under the nozzle.
3.
Click to trigger a low-power laser pulse and assess the position of the laser beam
relative to the nozzle through the penetration of the tape.
4. Adjust the X/Y centering screws to center the laser beam on the nozzle.
BOCI