BANDELIN TRISON Series User manual

Installation example
Installation instructions
Project planning instructions
Tultrasonic baths
for installation
valid for:
TRISON 3000 L /R
TRISON 4000 Si/Xi L /R
61279e GB/2018-03

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
Copyright & limit of liability
This document may not be reproduced, either in full or in extracts, without prior approval of BANDELIN electronic GmbH & Co.
KG, hereinafter referred to as BANDELIN electronic.
The German-language original is the binding version of this document. Any differences in the translation are not binding and have
no legal effect. In case of any discrepancies between the translation and the original of this document, the original version will
take precedence.
BANDELIN accepts no responsibility or liability for damage caused by improper handling or usage contrary to the intended pur-
pose.
The documentation has been prepared with great care. Liability for direct or indirect damage resulting from incomplete or errone-
ous information in this documentation, as well as in its delivery and usage, is excluded.
© 2018
1 2 GmbH & Co. KG, Heinrichstrasse 3 – 4, 12207 Berlin, Germany
Phone: [phone] - 0, Fax: [phone], [email protected]

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General
The equipment, the accessories and the preparations are to be used in accordance
with the Instructions for Use and/or the product information.
The instructions are part of the scope of delivery and are to be stored in the vicinity
of the device for later reference. This also applies if possession of the device is
transferred elsewhere.
Before the device is put into operation, these Instructions for Use should be read
carefully and completely in order for the user to become familiarised with all functions.
The warnings and safety precautions (chapter 1) must always be heeded during use.
The manufacturer will not assume any responsibility for the device's safety or functional
ability in the event of improper handling or usage contrary to the intended purpose. In
the event of unauthorised alterations/modifications, both the warranty claim and the CE
conformity will become void.
If service is required, please contact the specialist dealer in charge or the manufacturer.
Symbols used:
Symbol Significance Explanation
Danger Identifies information that could signify a risk to life and limb,
especially through electric shock, if not observed.
Caution
Identifies information that is to be observed and adhered to
without fail in order to prevent damage to the device or the
user.
When device parts are labelled with this symbol, reference
must be made to the documentation.
Important Identifies information that is important for execution.
Note Identifies information provided for explanatory purposes.
Do not reach into the
device For health reasons, touching the oscillating fluid is prohibited.
Wear hearing
protection
For health reasons, remaining for long periods of time in the
vicinity of the device without hearing protection is prohibited.

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Content
1 Warning and safety precautions ...................................................................................6
2 Scope of delivery ..........................................................................................................7
3 Project planning instructions ........................................................................................8
4 Mounting of the tank ...................................................................................................10
4.1 Creating the cut-out ....................................................................................................10
4.2 Fixing the sealing tape ...............................................................................................11
4.3 Fixing the tank ............................................................................................................12
4.4 Sealing the tank .........................................................................................................12
4.5 Mounting the drain set ................................................................................................13
5 HF generator ..............................................................................................................13
5.1 Suspending the HF generator (recommended) ..........................................................13
5.2 Positioning the HF generator .....................................................................................13
6 Control unit .................................................................................................................13
6.1 Mains supply switch ...................................................................................................15
6.1.1 Positioning the mains supply switch ...........................................................................15
6.1.2 Suspending the mains supply switch .........................................................................15
7 Pivot mounted arm TRISON Lift (only at TRISON 4000) ...........................................16
8 Connection of the ultrasonic bath ...............................................................................18

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Enclosures
Enc. 1 TE 3000 Oscillating Tank
Enc. 2 Complete assembly (example: Trison 4000 Xi R)
Enc. 3 Dimensioning - Hole pattern
9 Functional check following mounting .........................................................................19
9.1 Foil test .......................................................................................................................19
10 Technical data ............................................................................................................19
10.1 Ultrasonic oscillating tank TE 3000 ............................................................................20
10.2 HF generator GT 3000 M-C .......................................................................................20
10.3 Control unit TRISON Base .........................................................................................21
10.4 Pivot mounted arm TRISON Lift (only at TRISON 4000) ...........................................21

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1 Warning and safety precautions
• Installation to be conducted only by authorised skilled personnel!
• TRISON ultrasonic baths must be installed in accordance with these installation
instructions.
If you have any questions, please contact the manufacturer.
• Do not weld the stainless steel ultrasonic oscillating tank to the work surface!
• Inspect all the individual parts for possible transportation damage after removing
them from the packaging!
If transportation damage is found, do not connect the TRISON ultrasonic bath to
the mains. Instead, report the damage immediately and in writing to the delivering
shipping agent and the supplier! Keep the original packaging!
• Only plug in the ultrasonic bath to an outlet with a grounded socket!
• Control units (TB ..., ST ...), HF generators and mains supply switches may only be
opened by authorised skilled personnel.
• Defective parts may only be replaced with original parts!
• Never operate the ultrasonic oscillating tank without the cover on the transducers!
• Keep the HF generator and operating elements clean and dry!
• Only operate the mains supply switch from the ST ... with a cover plate or plugged-in
conductor!
• Do not operate the ultrasonic oscillating tank without fluids!
• Follow the instructions for use!
• Cavitation noises are emitted during ultrasonic operation.
When working continuously within a radius of 2 m from the ultrasonic oscillating tank,
wear hearing protection to protect against injury!
• Do not place anything directly on the bottom of the tank; place the goods to be
treated in the appropriate accessories (TRISON Twist, TRISON Rack)
• Position/suspend the HF generator and mains supply switch on a dry and firm
surface.
• Please note that the ultrasonic oscillating tank will be delivered with short-circuited
oscillation systems.
Before starting up the short-circuit bridge at the ultrasonic oscillating tank or at the HF
connection has to be removed.
• Only turn on the HF generator if the ultrasonic oscillating tank is connected (HF
cable) – never run the HF generator without a load.
• Do not operate the ultrasonic bath while unattended.
• Do not fill the ultrasonic oscillating tank with hot water.
The filling temperature may not be higher than 50°C.
• All live conductors must be protected from liquids – chapter 8.

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2 Scope of delivery
1 ultrasonic oscillating tank including sealing tape and pre-mounted drain set
1 HF generator with mounting bracket, pre-mounted
1 TRISON Base control unit including flat seal, ethernet connector and coupling socket
for compressed air connection NW 7.2, for hose connection Ø 9 mm
1 mains supply switch
1 pivot mounted arm TRISON Lift (optional, only at TRISON 4000) including base
plate, seal, shim and distance piece
1 moving device TRISON Twist (optional)
1 set of safety adhesives ("Hearing protection", "Do not reach into the device")
1 foil test wire frame
Note on fastening and mounting materials:
- Ultrasonic oscillating tank
Fastening materials are not included in the scope of supply.
- TRISON Base control unit:
Fastening materials are not included in the scope of supply.
The following mounting material is included:
2 threaded rods M6 × 80 mm

at least 570 mm
180 mm
approx. 1200 mm
approx. 1405 mm
Wall
Swivel range front
housing corner
Exterior tank edge
Transducer cover
Swivel range, rear
housing corner
Space requirement for TRISON Lift TL 4000
120 × 120 mm
(necessary only at TRISON 4000)
TE 3000 TB ... R
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3 Project planning instructions
- The edge design of the TRISON ultrasonic oscillating tank TE 3000 only allows for
bottom-mount installation. Detailed dimensions see drawings in the appendix.
- The TRISON Base control unit is mounted on the work surface next to the ultrasonic
oscillating tank on the left (TB .... L) or right (TB .... R), and can be swivelled. See
diagram for the space requirements for all components. In general, a modular
dimension of 1200 mm is recommended for the intended bottom-mount cabinet.
Notes on operating ergonomics:
Assuming that operation is right-handed, the "right-handed version = TB ....R" is
recommended for the use of a TRISON Twist for robotic instruments.
If a TRISON Rack for MIS instruments is predominantly used, use of the "left-handed
version = TB ....L" is recommended.
- The outlet of the ultrasonic oscillating tank must face the control unit!
- Installation must be conducted in the vicinity of the following connections:
• Compressed air connection with a minimum of 5 bar, maximum of 9 bar. In order
to protect the components operated by compressed air, it is recommended that a
suitable filter be installed upstream.
• Power supply: Grounded socket outlet 230 V~ (± 10%) 50/60 Hz
• Suitable filling fitting (spray, spigot, dosing unit)
• Outlet for emptying the ultrasonic oscillating tank
• Ethernet interface for documentation/ record-keeping (recommended).
Alternatively, a USB connector is available on the control unit.

HF generator
for installation or suspension
Ultrasonic oscillating tank
Control unit TRISON Base 4000
Moving device TRISON Twist
Inserted in TRISON Lift
(only at TRISON 4000)
TRISON Lift pivot mounted arm
(only at TRISON 4000)
The mains supply
line is fed through
the rear wall,
drill holes
2 x Ø 60 mm re-
quired for 2 safety
plugs
Mains supply switch
for installation or suspension
HF generator
for installation or suspension
Ultrasonic oscillating tank
Control unit TRISON Base 3000
The mains supply
line is fed through
the rear wall,
drill holes
2 x Ø 60 mm re-
quired for 2 safety
plugs
Mains supply switch
Moving device
TRISON Twist 3000
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Installation example TRISON 4000:
Installation example TRISON 3000:

LU× BU
L × B ±2
Overflow edge
LU×BU
Cut-out in the laminate
board/work surface
Seal
Tank edge, exterior
Tank
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4 Mounting of the tank
When choosing a suitable fixation to fasten the tanks to the work surface, it is important
to take into account the weight during cleaning (weight of tank when empty + filling
volume + basket with goods to be cleaned).
The fastening of the tank to the work surface must be designed to accommodate the
following weight as a minimum:
TE 3000 84 kg
4.1 Creating the cut-out
For the tank, overflow edges with the following dimensions must be produced through
appropriate cut-outs in the work surface:
CAUTION – note the tank's corner radius "R"!
Type Interior dimensions / tank Overflow edge (exterior)
External dimensions
RL B L
UBU
TE 3000 20 770 420 766 416
All measurements given in mm

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Notes:
- The height of the overflow edge depends on the lining of the work surface (see layout
samples in chapter 4.3).
- The overflow edge may protrude a maximum of 2 mm wide and a maximum of 10 mm
deep into the tank, so that the basket mounts for the accessories are not covered.
Before installation, verify the table specifications since there may be production-
related deviations/tolerances. (If necessary refer to the diagram in chapter 6.)
- The HF cable on the side cover may not be kinked - additional distance: 10 cm. See
enclosed drawing.
- For the tank cut-out, take into account the position of the TRISON control unit and,
if needed, the space requirement for the pivot mounted arm TRISON TL 4000, see
chapters 3, 6 and 8.
- Thanks to the inclined tank bottom, the tank is able to empty out almost completely.
4.2 Fixing the sealing tape
Apply the self-adhesive sealing tape that is
included in the scope of supply to the tank edge,
this facilitates subsequent servicing.
Degrease the tank edge thoroughly and then
apply the sealing tape as shown in the image,
allowing the two ends to overlap.
Note:
Always set down the ultrasonic oscillating tank
carefully on the oscillator cover.

H
S
Overflow edge
H = S + 10
Table top made of rust-
free stainless steel Laminate board
Tank fixing
Tank edge
Sealing tape
(supplied)
Sealing agent
(e.g. silicone)
(fastening claws, screws and sealing agent are not included in the scope of supply)
Sealing tape
(supplied)
Sealing agent
(e.g. silicone)
H
S
Overflow edge
H = S + 10 Table top made of rust-free stainless steel
Laminate board
Tank edge
Support frame made from sectional
steel, welded to the table top
Tank fixing
(screws, discs and sealing agent are not included in the scope of supply)
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4.3 Fixing the tank
Mount the tank below the work surface, see layout samples 1 and 2. Do not weld onto
the stainless steel work surface
results in undesired sound propagation and renders subsequent servicing more
difficult.
Layout example 1
Fixing the tank onto the laminate board using screws and fastening claws.
Layout example 2
Fixing the tank by using the pre-fabricated holes in the tank edge. To achieve stable
fixation, a support frame made from sectional steel can be welded to the stainless steel
table top, for example.
4.4 Sealing the tank
Ensure a good seal between the tank and work surface so that
- no liquid can access the transducers or the bottom-mount cabinet can cause a
short circuit in the HF generator
- there is no undesired sound propagation outside of the tank.

2× Ø 10.5, 160 mm apart
(clearance hole for
screw heads)
Width 6 mm
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4.5 Mounting the drain set
The drain set is already pre-mounted on the tank.
Piping with an odour trap must be properly installed in order to connect the drain set to
a nearby drainage system.
5 HF generator
5.1 Suspending the HF generator (recommended)
The HF generator is to be suspended next
to the ultrasonic oscillating tank dust-free
and dry. A minimum distance of 10 cm in all
directions is required for sufficient cooling
installation in an enclosed structure is not
permitted.
1. Drill holes for the screws (e.g. M5) leaving
160 mm of distance between them and
ensuring that there is sufficient height.
2. Attach the HF generator.
The HF generator can be suspended on either the right- or
left-hand side (supplied from the factory as a right-hand
version).
5.2 Positioning the HF generator
Position the HF generator dust-free and dry on a firm base near the ultrasonic
oscillating tank. A minimum distance of 10 cm in all directions is required for sufficient
cooling.
Installation in an enclosed structure is not permitted.
6 Control unit
Depending on the version, the TRISON Base control unit must be mounted on either
the right- or left-hand side of the work surface, next to the ultrasonic oscillating tank
(tank outlet must point to the control unit!). The information and diagrams in chapter 3
must be regarded.
The following must be taken into consideration prior to assembly and drilling of the
holes.
• The unit can be swivelled on its base by up to 180° in increments of 15° (12 stops)

Ø 40 mm
Ø 60 mm
Ø 7 mm
(in base M6 thread /
length max. 8 mm)
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• From a production perspective, the layout of the fixation holes cannot be specified
beforehand. Therefore
- Place the control unit on its side and turn the base through 6 lock-in positions
(clicks), starting from the left or right limit position (= midpoint of the subsequent
swivel range).
- Mark the drill holes on the outer edge of the base (can be wiped off).
- Position the control unit on its future fixation spot in accordance with the position
diagram on the next page, and turn it toward the user.
- Then, transfer the marked drill holes on the base to the work surface.
• Use and position the flat seal as a template, drill and deburr the drill holes.
• Align the flat seal toward the work surface, in accordance with the drill holes.
• Screw in the threaded rods as mounting aids in the base.
• Guide both connectors through the work surface.
• Align the control unit while inserting the threaded rods through the corresponding
drill holes.
• Now secure the base from the bottom onto the remaining holes using screws.
Remove the threaded rods and replace them with 2 screws.
• Set up the compressed air connection under the table top. To do so, use the coupling
socket supplied. See chapter 8.
• If desired, connect the Ethernet cable to the corresponding interface of the control
unit.
IMPORTANT:
The specified degree of protection for the control unit is only preserved by using the
supplied Ethernet connector.
To do this, mount the plug to an existing, conventional Ethernet cable.
Assembly diagrams
The following drill holes must be
provided in the work surface for
assembly purposes.

80 mm
Accessories
e.g. basket
Control unit:
Position of a TB ... R (the data given must be mirrored for the TB ... L).
The control unit can be swivelled.
The customer may have to install an upstream compressed air filter behind the unit.
In addition, the distance to the rear wall must also be taken into account – any impact with the housing or
compressed air filter must be avoided!
Tube couplings:
To the extent possible, these
should be positioned in the
exact centre of the tank
since all connected
tubes are the same
length.
Rear wall
Outlet
Must be on the control unit side!
Exterior tank edge
310 mm
at least
220 mm
Note the swivel
range for the
control unit!
2× Ø 10.5, 80 mm apart
(clearance hole for
screw heads)
Width 6 mm
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6.1 Mains supply switch
6.1.1 Positioning the mains supply switch
Position the mains supply switch dust-free and dry on a firm base near the HF
generator and the TRISON control unit.
6.1.2 Suspending the mains supply switch
Suspend the mains supply switch dust-free and dry
on a firm base near the HF generator and control
unit TB.
1. Drill holes for the screws (e.g. M5) leaving 80 mm
of distance between them and ensuring that there
is sufficient height.
2. Suspend the mains supply switch.
Position diagram

Pivot mounted arm
base
Pivot mounted arm head
section, with guides for
TRISON Twist
Distance piece,
not necessary on all
subbases
Base plate with
guides, seal and shim
Base plate
with internal threaded
sockets [M5×6]
Distance piece
slide onto base plate, if
necessary
Seal
Table top made of
rust-free stainless
steel
Laminate board
Shim
Screws on site
4× M5×L
L = Length depends on the
laminate board and the table
top (S-2 ... 5)
S
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7 Pivot mounted arm TRISON Lift (only at TRISON 4000)
The pivot mounted arm TRISON Lift TL 4000 is mounted on the work surface, on the
left (by the left-sided control unit TB ... L) or on the right (by the right-sided control unit
TB ... R), behind the ultrasonic oscillating tank. See enclosed drawing for exact position
specification and hole sizes.
• Use and position the seal as a template, drill (4× Ø 10 mm), and then deburr the drill
holes.
• Align the seal toward the work surface, in accordance with the drill holes.
• Insert the pivot mounted arm's base plate in the drill holes and affix from below using
suitable screws and the shim.
• Slide the distance piece onto the base plate, if neccessary, like the TRISON lift.
This is only than useful if the laminate board ist thinner than 20 mm!
Assembly diagram:

Connector
View:
As seen from the back
View:
As seen from the back
TRISON Twist 4000 Xi R TRISON Twist 4000 Si R
Support for bolts in the
ultrasonic oscillating tank
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• Hold the TRISON Lift from the base and slide it from its guide onto the base plate,
until the dead stop is reached (it clicks into place).
• Attach the TRISON Twist moving device in accordance with the TRISON instructions
for use (no special mounting required – simple suspension).
• Hold the Twist from the handle and lower into the ultrasonic oscillating tank. Check
that it is not bumping or rubbing laterally against the oscillating tank. Exception: With
its supports, the Twist 4000 Si may rest on the bolts in the oscillating tank.
If it makes contact with the oscillating tank, swivel the Twist upwards and remove.
Remove the screws on the Twists connector, reposition the connector slightly, then
re-tighten. Conduct this adjustment as long as needed, until the Twist is centrally
positioned in the ultrasonic oscillating tank and can be swivelled.

TB 4000
NW 3000
AB
C
D
E
GT 3000 M-C
TE 3000
to the Twist
F
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8 Connection of the ultrasonic bath
Set up the connections in the following sequence:
• Plug the compressed air connector (A) into an already-existing socket on site.
• Connect the power supply (C) for the TRISON Base to the mains supply switch and
secure by screwing them together.
• Connect the HF plug (E) for the ultrasonic oscillating tank to the HF generator and
secure by screwing them together. If necessarry remove short-circuit bridge from the
HF plug.
• Connect the mains power supply (D) for the HF generator to the mains supply
switch.
• Plug the main power supply (B) for the complete unit into the grounded socket outlet
only when all this is done.
• For using the TRISON Ethernet interface (F), always use the supplied ethernet
connector, the normally plug does not provide sufficient protection against possible
water penetration. For this, cut off the existing plug of the network cable and fasten
the supplied connector according to the enclosed instructions.

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9 Functional check following mounting
To perform this functional check, the tank outflow must be closed.
1. Fill the tank with water up to the filling level mark.
2. Turn on the ultrasonic bath from the TRISON Base's power switch, follow the
instructions for use to do so.
3. If available connect the TRISON Twist to the control unit.
4. Select the "Robotic Instruments" program and press until the channel selection
appears. Select both couplings (A+B) and start. Skip soaking (soaking running) by
pressing the Button and allow program to run for approx. 5 min. No errors may be
displayed. During this time, look for any leaks in the bottom-mount cabinet. Check for
movements at the connected TRISON Twist.
5. Stop the process and turn off the ultrasonic bath once again.
6. Drain the water.
Once mounting is completed, affix the enclosed safety adhesives on clearly visible spots
near the ultrasonic oscillating tank, e.g. on the front of the bottom-mount cabinet.
9.1 Foil test
After all execute a foil test according the enclosed information.
10 Technical data
TRISON ultrasonic baths are interference-free and CE - marked.
Safety: EN 61010-1
EMC: EN 61326-1
Ambient conditions according to EN 61 010-1
- Overvoltage category: II
- Degree of contamination: 2
- Protection class: I
- Permissible ambient temperature: 15 to 35 °C
- Permissible relative humidity up to 31°C: 80 %
- Permissible relative humidity up to 40 °C: 50 %
- Altitude: up to 2000 m
- No condensation allowed.
- Only for indoor operation.
“Details on use as a medical device” and “Information on EMC” can be found in the
Instructions for Use.

Protected against access by fingers
to hazardous parts; protected
against solid foreign bodies with a
diameter of 12 mm or larger
Protected against access by fingers
to hazardous parts; protected
against solid foreign bodies with a
diameter of 12 mm or larger
Protected from dripping
water up to 15° from its
vertical axis
Not protected against
ingress of water
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10.1 Ultrasonic oscillating tank TE 3000
- Oscillating tank HF connection: 2 m cable with AMP-CPC jack
(drill hole with Ø 35 mm required)
- Degree of protection: IP 20 pursuant to DIN EN 60529
(for more details see chapter 10.2)
Type Materials
Interior dimensions
(LxWxH)
mm
Operat-
ing vol-
ume
l
Outlet
Exterior dimen-
sions
(L×W×H)
mm
Weight
kg
TE 3000 Stainless steel,
soldered 770 × 420 × 165/190 35.0 Drain set G 1½ 900 × 480 × 245/275 24
10.2 HF generator GT 3000 M-C
- Mains connection: 230 V~ (± 10 %) 50/60 Hz
- HF frequency: 38 kHz
- Degree of protection: IP 20 according to DIN EN 60529 (for more details see below)
Type
Ultrasonic
peak power
W*
HF power
Weff
Current
con-
sumption
A
Circuit
breaker
Exterior dimen-
sions
(L×W×H)
mm
Weight
kg
GT 3000 M-C 3040 760 3.3 4× F2A 360 × 310 × 142 4
* In order to improve the effect, the ultrasound is modulated, whereby a 4-fold HF power value is obtained as ultrasonic peak
power in connection with SweepTec.
Degrees of protection:
IP 20 according to DIN 60529
IP 22 according to DIN 60529