Body Rider BRF980 User manual

BRF980 BRF855
UPRIGHT FAN BIKE WITH
CURVE-CRANK®TECHNOLOGY
OWNER’S MANUAL
This product is intended for indoor, home use only and is not to be used in a commercial setting.

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BRF980 BRF855 Page 1
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE USE & REFERENCE.
DO NOT DISCARD.
WARNING: SERIOUS INJURIES AND EVEN DEATH CAN OCCUR IF THE PROPER SAFETY PRECAUTIONS
ARE NOT FOLLOWED.
The diagram below highlights and reviews many of the important Safety and Warning labels also found on the unit.
Please ensure any user of the unit familiarizes themselves with this Safety and Warning guidelines before use.

BRF980 BRF855 Page 2
Before you undertake any exercise program, please be sure to
consult with your doctor.
Frequent strenuous exercise should be approved by your
doctor and proper use of your product is essential.
Excessive or incorrect training may result in health injuries.
Please read this manual carefully before commencing the
assembly of your product or starting to exercise.
• Please keep all children away from this item when in use.
Do not allow children to climb or play on this item when it
is not in use.
• Supervise teenagers while they use this unit.
• For your own safety, always ensure that there are at least
3 feet of free space in all directions around your product
while you are exercising.
• Regularly check to see that all nuts, bolts and ttings are
securely tightened. Periodically check all moving parts for
obvious signs of wear or damage.
• Any adjustment devices that could interfere with the user’s
movement of this unit should not be left projecting.
• Clean only with a damp cloth, do not use solvent
cleaners. Lubricate the moving parts of your unit every 30
days with a silicone-based grease or product.
If you are in any doubt, do not use your product; contact
CUSTOMER SUPPORT.
• Before use, always ensure that your product is positioned
on a solid, hard-at surface.
• Do not place on carpet. If necessary, use a rubber mat
underneath to reduce the possibility of slipping.
• Always wear appropriate clothing and footwear such as
training shoes when exercising. Do not wear loose clothing
that could become caught in moving parts during exercise.
• Do not use this unit if it is not functioning properly or if it is
not fully assembled.
• Do not use this unit for commercial purposes. This unit is
for home use only.
• Before use, you must read and understand all instructions
& warnings stated in this Owner’s Manual as well as
posted on the equipment.
• It is the facility owner’s responsibility to properly instruct
users on the proper operation of the equipment and to
warn them of the potential hazards.
• If at any time during exercise you feel faint, dizzy or
experience pain, stop and consult your physician.
Your product is intended for use in clean dry conditions. You
should avoid storage in excessively cold or damp places as
this may lead to corrosion and other related problems.
If you have any questions concerning the assembly of your
item or if any parts are missing, please DO NOT RETURN
THE ITEM TO THE STORE OR CONTACT THE
RETAILER.
Our dedicated customer service sta󰀨 can help you with
any questions you may have regarding the assembly of this
unit and can also mail you replacement parts.
Customer Support is open 9:00 a.m. to 5:00 p.m. (Pacic
Time) Monday through Friday.
Please contact us by any of the following means :
Body Flex Sports, Inc.
21717 Ferrero Parkway, Walnut, CA 91789
Telephone: [phone] - 6789
Fax: [phone] - 6707
Email: info@bodyexsports.com
Body Flex Sport warrants your product is free of any defects in
workmanship and materials for a period of 1 year for the frame
and 90 days on all parts if the item is used for the
intended purpose, properly maintained and not used
commercially.
Any alterations or incorrect assembly of the product will void
this warranty.
Proof of purchase must be presented for any warranty
validation (no exceptions). This warranty applies to the original
purchaser only and is not transferable.
This warranty covers parts damaged due to defect in work-
manship and materials; it does not cover abuse or damages
caused during use, storage or assembly. During the warranty
period, Body Flex Sport reserves the right to:
1. provide replacement parts to the purchaser in an e󰀨ort to
repair the item.
2. repair the product returned to our warehouse
(at purchaser’s cost).
3. replace the product if neither of the two previously
- Ruler with both Metric and English measurements
- 2 x Adjustable Wrenches
- 1 x Philips (”Crosshead”) Screw Driver
Your product is suitable for users weighing:
250 pounds or less
General Information
Safety Storage and Use
Questions
Customer Support
Warranty
Assembling Tools
Weight Limit

BRF980 BRF855 Page 3
Before Assembly
1. Take a few minutes to familiarize yourself with the parts and hardware included with your product.
2. The assembly may require two people.
3. Check the frame for any damage and check any wiring (if present) for rips or tears. If you detect damage, rips, or
tears, please contact our Customer Support Team before beginning any assembly.
4. Make sure all the hardware needed is included.
5. It is very important to follow the assembly instructions correctly and to make sure all parts are attached correctly and
rmly tightened when the assembly process is complete.
6. Parts that are not tightened correctly will seem loose and can cause irritating noises and will cause damage to the
equipment.
Tools Required For Assembly
WARNING
PLEASE NOTE : Many of the parts and hardwares listed on the parts list are already pre-assembled or
installed on the unit.
Tool Description/Purpose
Ruler (with both Metric and English measurements)
QTY: 1
Use to measure the length or size of hardware including
bolts to ensure you are using the correct part.
Adjustable or at wrenches
QTY: 2
Use to securely install parts including nuts and bolts.

BRF980 BRF855 Page 4
Part Listing
The following parts list describes all of the parts illustrated in the exploded diagram on the following page.
PLEASE NOTE: most of these parts are already pre-assembled on your unit.
# Description
01 Main Frame
02 Center Post
03 Front Stabilizer
04 Rear Stabilizer
05 Seat Tube
06 Horizontal Seat Bar
07 Rear Handlebar
08 Back Rest Cushion Tube
09L Left Handlebar
09R Right Handlebar
10L Left Linkage
10R Right Linkage
11 Gear Plate Group
12L Left Crank
12R Right Crank
13 Drive Assembly 9 in 1
14 Chain
15 Fan Wheel
16 Webbing Disc
17A Fan Wheel Axle
17B Fishtail Bolt Group
17C Thin Nut
17D Flange Nut
18A Steel Buckle
18L Left Fan Wheel Cover
18R Right Fan Wheel Cover
19 Webbing Group 3 in 1
20 Main Axle
21 Bushing
22 Bushing
23A Bushing
23B
23C
24
25
26
27
28A
29L
29R
29A
29B
30
31
32A
Big Washer (φ17 mm)
Bearing
D-Shape Washer
Tension Control
Spring Loaded Knob
Knob (M8)
Bu󰀨er Cushion
Bolt M8
Left Pedal
Right Pedal
Left Nylon Nut (1/2")
Right Nylon Nut (1/2")
Seat
Back Rest Cushion
Monitor
32B Monitor Wire
32C Sensor Stick
32D Stick Buckle
32E Bolt (M5x12 mm)
33 Magnet Buckle
34L Left Shroud
34R Right Shroud
35 Decorative Cover
36 Bushing
# Description
37 Round Plug (φ25 mm)
38 Rectangular End Cap (25x50 mm)
39 Rectangular End Cap (13x26 mm)
40 End Cap for Front Stabilizer
41 End Cap for Rear Stabilizer
42 Transport Wheel
43 Foam Grip
44 Foam Grip
45 Bolt (M10x20 mm)
46 Washer (M10)
47 Spring Washer (M10)
48 Wavy Washer (M16)
49 Spring Washer (M6)
50 Washer (M6)
51 Nylon Nut (M6)
52 Bolt (M6x30 mm)
53 Bolt (M6x35 mm)
54 Bolt (M6x40 mm)
55 Bolt (M6x45 mm)
56 Screw (ST4.8x16 mm)
57 Screw (ST4.8x13 mm)
58 Screw (ST4.2x13 mm)
59 Screw (ST4.8x19 mm)
60 Screw (ST4.8x35 mm)
61 Carriage Bolt (M10x60 mm)
62 Arc Washer (M10)
63 Cap Nut (M10)
64 Bolt (M8x42 mm)
65 Bolt (M8x55 mm)
66 Bolt (M8x90 mm)
67 Arc Washer (M8)
68 Washer (M8)
69 Nylon Nut (M8)
70 Spring Washer (M8)
71 Tool 1
72 Tool 2
28B

BRF980 BRF855 Page 5
Exploded View 1
The following diagram is provided to help you familiarize yourself with the parts and hardware that will be used during the
assembly process.
PLEASE NOTE : : Not all of the parts and hardware you see here will be used while you are assembling the machine
because some of these items are already pre-installed. Please use this page only as a reference guide for parts and
hardware.

BRF980 BRF855 Page 6
Exploded View 2
The following diagram is provided to help you familiarize yourself with the parts and hardware that will be used during the
assembly process.
: : Not all of the parts and hardware you see here will be used while you are assembling the machine
because some of these items are already pre-installed. Please use this page only as a reference guide for parts and
hardware.
PLEASE NOTE

BRF980 BRF855 Page 7
Hardware and Tool List
The following hardware is used to assemble your unit. Please take a moment to familiarize yourself with these items.
PLEASE NOTE: Most of these parts are already pre-assembled on your unit. Do not be alarmed if you see parts on this
page that are not included in your hardware packet.
#32E.Bolt
(M5x12 mm)
[4 Pieces]
#23B.Big Washer
(φ17 mm)
[2 Pieces]
#50.Washer (M6)
[4 Pieces]
#29A.Left Nylon Nut
(1/2")
[1 Piece]
Pre-assembled
#20.Main Axle
[1 Piece]
Pre-assembled
#71.Tool 1
[1 Piece]
#72.Tool 2
[2 Pieces]
#23A.Bushing
[2 Pieces]
#26.Spring Loaded Knob
(M16)
[1 Piece]
Pre-assembled
#27.Knob
(M8)
[1 Piece]
#29B.Right Nylon Nut
(1/2")
[1 Piece]
Pre-assembled
#63.Cap Nut (M10)
[4 Pieces]
#69.Nylon Nut (M8)
[8 Pieces]
Pre-assembled
3 Pieces
#62.Arc Washer
(M10)
[4 Pieces]
#67.Arc Washer (M8)
[2 Pieces]
#68.Washer (M8)
[13 Pieces]
Pre-assembled
3 Pieces
#70.Spring Washer
(M8)
[2 Pieces]
#24.D-Shape Washer
[2 Pieces]
Pre-assembled
#46.Washer (M10)
[3 Pieces]
Pre-assembled
2 Pieces
#47.Spring Washer
(M10)
[6 Pieces]
Pre-assembled
2 Pieces
#48.Wavy Washer
(M16)
[2 Pieces]
Pre-assembled
#49.Spring Washer
(M6)
[4 Pieces]
#45.Bolt
(M10x20 mm)
[2 Pieces]
#54.Bolt
(M6x40 mm)
[4 Pieces]
#61.Carriage Bolt
(M10x60mm)
[4 Pieces]
#64.Bolt
(M8x42 mm)
[4 Pieces]
#65.Bolt
(M8x55 mm)
[1 Piece]
#66.Bolt
(M8x90 mm)
[2 Pieces]
NUTS
WASHERS
NUTS
OTHERS
Pre-assembled Pre-assembled

BRF980 BRF855 Page 8
Assembly STEP 1
FRONT STABILIZER ASSEMBLY
Secure the Front Stabilizer (#03), to the Main Frame (#01)
with two Carriage Bolts (#61), two Arc Washers (#62), two
Spring Washers (#47) and two Cap Nuts (#63).
REAR STABILIZER ASSEMBLY
Secure the Rear Stabilizer (#04), to the Main Frame (#01) with
two Carriage Bolts (#61), two Arc Washers (#62), two Spring
Washers (#47) and two Cap Nuts (#63).
Hardware Required
NOTE BEFORE STARTING THE ASSEMBLY PROCESS :
To avoid misalignment due to over-tightening, please do not use a wrench and use only hand-tightening for now to ensure
easy assembly. Wrench-tightening should be performed after all parts are assembled to ensure all nuts, bolts, and parts are tightly
secured before use.
#63.Cap Nut (M10)
[4 Pieces]
#62.Arc Washer
(M10)
[4 Pieces]
#47.Spring Washer
(M10)
[4 Pieces]
#61.Carriage Bolt
(M10x60mm)
[4 Pieces]

BRF980 BRF855 Page 9
Assembly STEP 2
CONNECTING WIRE ASSEMBLY
Connect the Monitor Wire 1 (#32B) to the Monitor Wire 2
(#32C) as the illustration below.
MONITOR BASE ASSEMBLY
Attach the Center Post (#02) to the Main Frame (#01), Secure
them together by using one Bolt (#65), two Washers (#68), and
one Nylon Nut (#69).
Hardware Required
#69.Nylon Nut (M8)
[1 Piece]
#68.Washer (M8)
[2 Pieces]
#65.Bolt
(M8x55 mm)
[1 Piece]

BRF980 BRF855 Page 10
Assembly STEP 3
CONNECTING WIRE ASSEMBLY
Connect the Monitor Wire 1 (#32B) to the wire on the Monitor
(#32A) as the illustration below.
MONITOR ASSEMBLY
Remove four Bolts (#32E) that are pre-assembled on the back
of the Monitor and set them aside nearby.
Attach the Monitor to the Center Post (#02), secure it by using
four Bolts (#32E).
Hardware Required
#32E.Bolt
(M5x12 mm)
[4 Pieces]
Pre-assembled

BRF980 BRF855 Page 11
Assembly STEP 4
REAR HANDLEBAR ASSEMBLY
Attach the Rear Handlebar to the Horizontal Seat Bar (#06),
secure by using two Bolts (#64), two Spring Washers (#70)
and two Arc Washers (#67).
SEAT ASSEMBLY
Remove the three Washers (#68) and three Nylon Nuts (#69)
that are pre-assembled on the back of the cushion, set them
aside nearby.
Attach Seat (#30) to the Horizontal Seat Bar (#06), secure by
using three Washers (#68) and three Nylon Nuts (#69).
Hardware Required
#69.Nylon Nut (M8)
Pre-assembled
[3 Pieces]
#67.Arc Washer (M8)
[2 Pieces]
#68.Washer (M8)
Pre-assembled
[3 Pieces]
#70.Spring Washer
(M8)
[2 Pieces]
#64.Bolt
(M8x42 mm)
[2 Pieces]

BRF980 BRF855 Page 12
Assembly STEP 5
Attach the Backrest Cushion (#31) to the Backrest Cushion Tubes
(#08), secure by using four Bolts (#54), four Spring Washers (#49)
and four Washers (#50).
Attach the Backrest Cushion set to the Horizontal Seat Bar (#06),
secure by using two Bolts (#66), four Washers (#68) and two Nylon
Nuts (#69).
Hardware Required
#50.Washer (M6)
[4 Pieces]
#69.Nylon Nut (M8)
[2 Pieces]
#68.Washer (M8)
[4 Pieces]
#49.Spring Washer
(M6)
[4 Pieces]
#54.Bolt
(M6x40 mm)
[4 Pieces]
#66.Bolt
(M8x90 mm)
[2 Pieces]

BRF980 BRF855 Page 13
Assembly STEP 6
Remove the Spring Loaded Knob (#26) and set it aside.
Insert the Seat Tube (#05) into the opening of the post that is
protruding from the Main Frame (#01) a minimum of 4 inches
to engage the lowest hole.
Please ensure that the hole on the Seat Tube (#05) is facing the
same side as the hole located on the Main Frame (#01) and insert
the Spring Loaded Knob (#26) through the Main Frame (#01) post
and through the hole on the Seat Tube (#05).
Hardware Required
#26.Spring Loaded Knob
(M16)
[1 Piece]
Pre-assembled

BRF980 BRF855 Page 14
Assembly STEP 7
Attach the Horizontal Seat Bar (#06) to the Seat Tube (#05), secure
by using one Knob (#27) and one Washer (#46).
Hardware Required
#27.Knob
(M8)
[1 Piece]
#46.Washer (M10)
[1 Piece]

BRF980 BRF855 Page 15
Assembly STEP 8
Remove two D Shape Washers (#24), two Washers (#46),
two Spring Washers (#47), two Bolts (#45) and two Wavy
Washers (#48) that are pre-assembled on the Main Axle (#20).
Set them aside nearby.
Insert the Main Axle (#20) through the Main Frame(#01),
making sure the Main Axle (#20) is centered. If you encounter
too much friction, try using WD40 or Vaseline as a lubri
Next, on the right side, slide one Wavy Washer (#48) on Main
Axle (#20) followed by Right Handlebar (#09R) and secure
with one D Shape Washer (#24), one Washer (#46), one
Spring Washer (#47) and one Bolt (#45).
Repeat this process on the left side using Left Handlebar (#09L).
Carefully cut o󰀨 the zip tie on the Bushing (#22) of the
Right Linkage (#10R). With the help of an assistant, on the right
side as shown in drawing below, insert one Bolt (#64) through
one Washer (#68), the Right Handlebar (#09R) followed by the
Bushing (#22) of Right Linkage (#10R). Secure these together
from the other “inner” side of Right Linkage (#10R) using one
other Washer (#68) and one Nylon Nut (#69). Repeat this pro-
cess on the left side with the Left Handlebar (#09L).
Hardware Required
#20.Main Axle
[1 Piece]
Pre-assembled
#45.Bolt
(M10x20 mm)
[2 Pieces]
#64.Bolt
(M8x42 mm)
#69.Nylon Nut (M8)#68.Washer (M8)
[4 Pieces]
#24.D-Shape
Washer
[2 Pieces]
Pre-assembled
#46.Washer (M10)
Pre-assembled
#47.Spring
Washer (M10)
Pre-assembled
#48.Wavy
Washer (M16)
[2 Pieces]
Pre-assembled
[2 Pieces]
[2 Pieces]
Pre-assembled
[2 Pieces]
[2 Pieces]

BRF980 BRF855 Page 16
Assembly STEP 9
Remove the Left Nylon Nut (#29A) that were pre-assembled
on the Left Pedal (#29L). Set them aside close by as they will
be used in this step.
Insert the Left Pedal (#29L) through the Left linkage (#10L),
the Big washer (#23B) and the Pedal bushing (#23A). Then
screw the tightly into the Left crank(#12L) and then secure it
with the Left Nylon Nut (#29A)[pre-assembled]*.
Repeat this process on the Right side**.
Please Note:
**Left Side: Turn COUNTER-CLOCKWISE to tighten the
Left Pedal (#29L), on the Left Crank (#12L), Then turn
CLOCKWISE to tighten the Left Nylon Nut (#29A) [with
BLACK Nylon Ring] to secure the left pedal assembly.
** Right Side: Turn CLOCKWISE to tighten the Right Pedal
(#29R) on the Right Crank (#12R). Then turn
COUNTERCLOCKWISE tighten the Right Nylon Nut (#29B)
[with WHITE Nylon Ring to secure the right pedal assembly.
Hardware Required
THE ASSEMBLY PROCESS IS NOW COMPLETE.
However, for your own safety, please make sure to read this
entire Owner’s Manual which includes safety instructions and
warnings, as well as any safety/warning labels a󰀩xed to the
product before use.
#23B.Big Washer
(φ17 mm)
[2 Pieces]
#29A.Left Nylon Nut
(1/2")
[1 Piece]
Pre-assembled
#23A.Bushing
[2 Pieces]
#29B.Right Nylon Nut
(1/2")
[1 Piece]
Pre-assembled

BRF980 BRF855 Page 17
Computer Operation
*IMPORTANT NOTE :
Please remember that the functions in this computer are only meant to be tools to
monitor your workout progress; they are not meant to provide medical information
or be used for medical purposes. Please consult a physician before beginning any
workout program.
SCAN : The monitor will then rotate displaying through the following functions: time,speed,distance,
calories and odometer. Each function will display for 5 seconds.
TIME : Displays the total amount of time using the machine.
SPEED : Displays current speed.
DISTANCE : Displays the distance traveled.
CALORIES : Displays the amount of calories burned.
1. If the display is faint or shows no gures ,please replace the batteries.
2. The monitor will automatically shut o󰀨 if there is no signal received after 4 minutes .
3. The monitor will auto-power on when exercise and/or motion input is detected.
4. The monitor will automatically start calculating when you start to exercise and will stop calculating when you stop
exercising for 4 minutes .
FUNCTIONS
NOTE
Operation Procedures
Specications
AUTO SCAN Every 6 seconds
TIME 00:00-99:00 min
SPEED Max 999.9 mi./H
CALORIES 0.0-999.9 KCal
DISTANCE 0.0-999.9 mi.
BATTERY TYPE 2 pcs of AAA
OPERATING TEMP 32°F - 104°F
STORAGE TEMP 14°F - 140°F
FUNCTIONS
MODE :
Press this button to select the display function of your
choice.
RESET :
Hold MODE button for 3 seconds to reset all value to
zero.
Key Function

BRF980 BRF855 Page 18
Computer Operation
NOTES (Regarding the Computer Monitor):
Warning: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference.
(2) This device must accept any interference received, including interference that may cause undesired operation.
Caution:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment o󰀨 and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit di󰀨erent from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
How To Install and Replace Batteries
1. Open the battery door on the back of the computer.
2. The computer operates on two AAA batteries (included).
Refer to the illustration to install or replace the batteries.
NOTE :
1. Do not mix a new battery with an old battery.
2. Use the same type of battery. Do not mix an alkaline
battery with another type of battery.
3. Rechargeable batteries are not recommended.
4. Battery disposal should be handled according to all state
and federal laws and regulations.
5. Do not dispose of batteries in re.