Bomar Ergonomic series User manual

Series Ergonomic

Ergonomic 320.258 DGH

Operating instructions

Before transporting and using the machine,

please read the instructions thoroughly!

Seriové číslo / Serien Nummer / Serial Number ___________________

VersionNo. 00.00.00

Service and information

Your BOMAR dealer:

Direct BOMAR contact:

BOMAR spol. s r.o.

Těžební 1236/1

62700 Brno

Czech Republic, EU

telefon: +420 –533 426 100

fax: +420 –533 426 109

e-mail: [email protected]

www: http://www.bomar.cz

We are available:

Mondays to Fridays

700 –1600

Version:

1.10 / March 2019

rev. 1

BOMAR, spol. s r.o. ©–Subject to modifications and amendments.

Content

1. BEZPEČNOSTNÍ POKYNY / SAFETY NOTES /

SICHERHEITSHINWEISE................................................................11

1.1. Machine determination...................................................................................................................13

1.2. Protective clothing and personal safety......................................................................................13

1.3. Safety notes for machine operator ..............................................................................................15

1.4. Safety notes for the servicing and repairs..................................................................................16

1.4.1. Safety notes for the servicing and repairs on hydraulic unit...................................16

1.5. Safety notes for the cooling........................................................................................................... 17

1.5.1. Instructions for first aid....................................................................................................18

1.6. Safety machine accessories ...........................................................................................................18

1.6.1. Total Stop ...........................................................................................................................18

1.6.2. Arm cover...........................................................................................................................19

1.6.3. Saw band covers..............................................................................................................20

1.6.4. Saw band stretching and rupture inspection .............................................................21

1.7. Umístění štítku stroje / Maschinenschild position / Position of the machine label .......... 22

1.8. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety

symbols.............................................................................................................................................. 23

2. DOKUMENTACE STROJE / MACHINE DOCUMENTATION /

DOKUMENTATION DER MASCHINE.............................................25

2.1. Technická data / Technische Daten / Technical data............................................................. 27

2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram........................................... 28

2.3. Popis / Beschreibung / Description ............................................................................................ 29

2.4. Transportation and stocking......................................................................................................... 30

2.4.1. Conditions for transportation and stocking...............................................................30

2.4.2. Transport and stocking preparations..........................................................................30

2.4.3. Transport and stocking...................................................................................................30

2.4.4. Transportní schéma / Transport schéma / Transport schneme.............................31

2.5. Activation.......................................................................................................................................... 32

2.5.1. Machine working conditions .........................................................................................32

2.5.2. Band saw unpacking and assembling.........................................................................32

2.5.3. Installation of the length stop for the material length setting...............................32

2.5.4. Attachment of the cooling liquid tub..........................................................................34

2.5.5. Assembly of the hand wheel.........................................................................................34

2.5.6. Machine installing and leveling.....................................................................................35

2.5.7. Putting into operation of the hydraulic unit ..............................................................35

2.5.8. Filling the reservoir with hydraulic oil..........................................................................37

2.5.9. Kotevní plan / Verankerungsplan / Grounding plan................................................38

2.5.10. Electrical connection..................................................................................................39

2.5.11. Check the direction of the saw band.....................................................................39

2.5.12. Inspection of the connection to the electrical network .....................................40

2.5.13. Filling of the cooling system ....................................................................................40

2.5.14. Machine functions check ..........................................................................................40

2.6. Machine disposal after lifetime .................................................................................................... 40

2.7. Saw band ...........................................................................................................................................41

2.7.1. Saw band size....................................................................................................................41

2.7.2. Selection of the saw band tooth system......................................................................41

2.7.3. Saw band running-in .......................................................................................................41

3. OVLÁDÁNÍ STROJE / MACHINE CONTROL / BEDIENUNG DER

MASCHINE ..................................................................................45

3.1. Starting the band saw and switching on the safety circuits .................................................. 47

3.2. Control elements............................................................................................................................. 48

3.3. Machine control .............................................................................................................................. 50

3.3.1. Semiautomatic cycle........................................................................................................50

3.3.2. Setting of the material length .......................................................................................52

3.3.3. Setting of the cutting angle...........................................................................................53

3.3.4. Setting of the optimal span of the guiding cubes....................................................56

Manual version: 1.10 / March 2019

Manual rev.: 1

3.3.5. Cutting speed adjustment .............................................................................................56

3.3.6. Speed adjustment of the arm lowering......................................................................56

3.3.7. Setting the type of cooling............................................................................................57

3.3.8. Pressure adjusting to the cut ........................................................................................57

3.3.9. Laserliner –optional accessory.....................................................................................59

3.3.10. Device for regulation of clamping pressure (optional accessory)..................60

3.4. Material insertion ............................................................................................................................ 62

3.4.1. Selecting means of manipulation.................................................................................62

3.4.2. Insertion .............................................................................................................................62

3.4.3. Bundle material cutting ..................................................................................................62

4. ÚDRŽBA STROJE / MACHINE MAINTENANCE / WARTUNG ..63

4.1. Saw band dismantling.................................................................................................................... 65

4.2. Saw band installation ......................................................................................................................67

4.3. Saw band stretching and inspection ...........................................................................................70

4.3.1. Saw band stretching.........................................................................................................71

4.3.2. Saw band inspection........................................................................................................71

4.4. Adjustment........................................................................................................................................73

4.4.1. Saw band run adjustment..............................................................................................73

4.4.2. Hard metal guides adjustment on the machine.......................................................73

4.4.3. Guide cube adjustment..................................................................................................74

4.4.4. Brush adjustment.............................................................................................................75

4.4.5. Adjusting the limit switch of the saw band stretching............................................. 76

4.4.6. Saw frame lower position stop adjustment ............................................................... 77

4.4.7. Adjustment of the limit switch of saw frame lower stop......................................... 78

4.4.8. Adjustment of a throttle valve ......................................................................................79

4.5. Cooling agents and chip disposal............................................................................................... 80

4.5.1. Coolant inspection...........................................................................................................80

4.5.2. Cooling liquid preparation..............................................................................................81

4.5.3. Chips disposal....................................................................................................................81

4.6. Gearbox oils and greases.............................................................................................................. 83

4.6.1. Gearbox oils......................................................................................................................83

4.6.2. Lubrication greases .........................................................................................................84

4.6.3. Lubrication.........................................................................................................................84

4.6.4. Hydraulic oils.....................................................................................................................85

4.6.5. Hydraulic unit service......................................................................................................87

4.7. Machine cleaning............................................................................................................................ 88

4.8. Adjustment of the regulating pressure to the cut................................................................... 89

4.9. Worn pieces replacement............................................................................................................. 90

4.9.1. Hard metal guides replacement...................................................................................90

4.9.2. Saw band guiding rollers replacement........................................................................91

4.9.3. Worn brush replacement...............................................................................................92

4.9.4. Stretching wheel replacement......................................................................................94

4.9.5. Driving wheel replacement............................................................................................96

4.9.6. Cooling pump replacement ..........................................................................................97

5. ZÁVADY / TROUBLESHOOTING / STÖRUNGEN ...................99

5.1. Mechanical problems.....................................................................................................................101

5.2. Electric problems............................................................................................................................105

5.3. Hydraulic problems .......................................................................................................................107

6. SCHÉMATA / SCHEMAS / SCHEMATICS .............................110

6.1. Elektrická schémata / Elektroschemas / Wiring diagrams.....................................................112

6.2. Hydraulické schéma / Hydraulisches Schéma / Hydraulic diagram...................................133

7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /

ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING

ASSEMBLIES FOR SPARE PARTS ORDER.....................................136

7.1. Ergonomic 320.258 DGH.............................................................................................................138

7.2. Kusovník / Piece list / Stückliste - Ergonomic 320.258 DGH................................................139

7.3. Ergonomic 320.258 DGH.............................................................................................................140

7.4. Kusovník / Piece list / Stückliste - Ergonomic 320.258 DGH.................................................141

 
 


5. Chlazení / Cooling / Kühlung......................................................................................................142 
6. Kusovník / Piece list / Stückliste - Chlazení / Cooling / Kühlung ........................................143 
7. Odměřování/ Measuring/ Gehrungsmessung ........................................................................144 
8. Kusovník / Piece list / Stückliste - Odměřování/ Measuring/ Gehrungsmessung...........145 
9. Vana/ Tank/ Wanne ......................................................................................................................146 
10. Podstavec/ Base/ Untersatz...............................................................................................148 
11.Kusovník / Piece list / Stückliste –...............................................................................................149 
Podstavec/ Base/ Untersatz.................................................................................................................149 
12. Konzola otočná/ Turnable consol/ Drehkonsole ..........................................................150 
13. Kusovník / Piece list / Stückliste – ..................................................................................... 151 
Konzola otočná/ Turnable consol/ Drehkonsole............................................................................ 151 
14. Kartáč/ Brush/ Bürste...........................................................................................................153 
15. Rozvaděč elektro / Electro distributor / Schaltschrank ................................................154 
16. Ovládací panel / Control panel / Bedienpult .................................................................156 
17. Kusovník / Piece list / Stückliste Ovládací panel / Control panel / Bedienpult.......157 
18. Rameno/ Saw arm/ Sägerahmen .....................................................................................158 
19. Kusovník / Piece list / Stückliste – .....................................................................................159 
Rameno/ Saw arm/ Sägerahmen.......................................................................................................159 
20. Rameno/ Saw arm/ Sägerahmen .....................................................................................160 
21. Kusovník / Piece list / Stückliste – ..................................................................................... 161 
Rameno/ Saw arm/ Sägerahmen....................................................................................................... 161 
22. Pohon/ Drive/ Antrieb.........................................................................................................162 
23. Pohon/ Drive/ Antrieb.........................................................................................................163 
24. Vedení pásu/ Belt guide/ Sägebandführung .................................................................164 
25. Kusovník / Piece list / Stückliste – .....................................................................................165 
Vedení pásu/ Belt guide/ Sägebandführung...................................................................................165 
26. Kostka vodící/ Lead cube/ Führungsklotz.......................................................................166 
27. Kusovník / Piece list / Stückliste – .....................................................................................167 
Kostka vodící/ Lead cube/ Führungsklotz ........................................................................................167 
28. Kostka vodící/ Lead cube/ Führungsklotz.......................................................................168 
29. Kusovník / Piece list / Stückliste – .....................................................................................169 
Kostka vodící/ Lead cube/ Führungsklotz ........................................................................................169 
30. Napínání/ Tensioning/ Spannung.....................................................................................170 
31. Kusovník / Piece list / Stückliste – ......................................................................................171 
Napínání/ Tensioning/ Spannung.......................................................................................................171 
32. Válec zvedací/ Lifting cylinder/ Hebezylinder................................................................172 
33. Kusovník / Piece list / Stückliste – .....................................................................................173 
Válec zvedací/ Lifting cylinder/ Hebezylinder .................................................................................173 
34. Doraz/ Stop piece/ Anschlag.............................................................................................175 
35. Stůl/ Table/ Tisch..................................................................................................................176 
36. Kusovník / Piece list / Stückliste – .....................................................................................177 
Stůl/ Table/ Tisch....................................................................................................................................177 
37. Svěrák/ Vice/ Schraubstock................................................................................................178 
38. Kusovník / Piece list / Stückliste – .....................................................................................179 
Svěrák/ Vice/ Schraubstock.................................................................................................................179 
39. Válec/ Roller/ Zylinder.........................................................................................................180 
40. Kusovník / Piece list / Stückliste – ..................................................................................... 181 
Válec/ Roller/ Zylinder .......................................................................................................................... 181 
41. Doraz/ Stop piece/ Anschlag.............................................................................................182 
VOLITELNÉ PŘÍSLUŠENSTVÍ / OPTIONALE ZUBEHÖR / 
OPTIONAL ACCESSORIES ..........................................................183 
1. Odměřování / Measuring / Gehrungsmessung......................................................................184 
2. Odměřování / Measuring / Gehrungsmessung......................................................................186 
3. Kusovník / Piece list / Stückliste – Odměřování / Measuring / Gehrungsmessung ........187 
4. Ovládací panel / Control panel / Bedienpult...........................................................................188 
5. Kusovník / Piece list / Stückliste – Ovládací panel / Control panel / Bedienpult.............189 
 