Bomar Ergonomic Series User manual

Series Ergonomic
Ergonomic 320.258 DGH
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

2

VersionNo. 00.00.00
Service and information
Your BOMAR dealer:
Direct BOMAR contact:
BOMAR spol. s r.o.
Těžební 1236/1
62700 Brno
Czech Republic, EU
telefon: [phone]
fax: [phone]
e-mail: [email protected]
www: http://www.bomar.cz
We are available:
Mondays to Fridays
700 –1600
Version:
1.10 / March 2019
rev. 1
BOMAR, spol. s r.o. ©–Subject to modifications and amendments.

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Content
1. BEZPEČNOSTNÍ POKYNY / SAFETY NOTES /
SICHERHEITSHINWEISE................................................................11
1.1. Machine determination...................................................................................................................13
1.2. Protective clothing and personal safety......................................................................................13
1.3. Safety notes for machine operator ..............................................................................................15
1.4. Safety notes for the servicing and repairs..................................................................................16
1.4.1. Safety notes for the servicing and repairs on hydraulic unit...................................16
1.5. Safety notes for the cooling........................................................................................................... 17
1.5.1. Instructions for first aid....................................................................................................18
1.6. Safety machine accessories ...........................................................................................................18
1.6.1. Total Stop ...........................................................................................................................18
1.6.2. Arm cover...........................................................................................................................19
1.6.3. Saw band covers..............................................................................................................20
1.6.4. Saw band stretching and rupture inspection .............................................................21
1.7. Umístění štítku stroje / Maschinenschild position / Position of the machine label .......... 22
1.8. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols.............................................................................................................................................. 23
2. DOKUMENTACE STROJE / MACHINE DOCUMENTATION /
DOKUMENTATION DER MASCHINE.............................................25
2.1. Technická data / Technische Daten / Technical data............................................................. 27
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram........................................... 28
2.3. Popis / Beschreibung / Description ............................................................................................ 29
2.4. Transportation and stocking......................................................................................................... 30
2.4.1. Conditions for transportation and stocking...............................................................30
2.4.2. Transport and stocking preparations..........................................................................30
2.4.3. Transport and stocking...................................................................................................30
2.4.4. Transportní schéma / Transport schéma / Transport schneme.............................31
2.5. Activation.......................................................................................................................................... 32
2.5.1. Machine working conditions .........................................................................................32
2.5.2. Band saw unpacking and assembling.........................................................................32
2.5.3. Installation of the length stop for the material length setting...............................32
2.5.4. Attachment of the cooling liquid tub..........................................................................34
2.5.5. Assembly of the hand wheel.........................................................................................34
2.5.6. Machine installing and leveling.....................................................................................35
2.5.7. Putting into operation of the hydraulic unit ..............................................................35
2.5.8. Filling the reservoir with hydraulic oil..........................................................................37
2.5.9. Kotevní plan / Verankerungsplan / Grounding plan................................................38
2.5.10. Electrical connection..................................................................................................39
2.5.11. Check the direction of the saw band.....................................................................39
2.5.12. Inspection of the connection to the electrical network .....................................40
2.5.13. Filling of the cooling system ....................................................................................40
2.5.14. Machine functions check ..........................................................................................40
2.6. Machine disposal after lifetime .................................................................................................... 40
2.7. Saw band ...........................................................................................................................................41
2.7.1. Saw band size....................................................................................................................41
2.7.2. Selection of the saw band tooth system......................................................................41
2.7.3. Saw band running-in .......................................................................................................41
3. OVLÁDÁNÍ STROJE / MACHINE CONTROL / BEDIENUNG DER
MASCHINE ..................................................................................45
3.1. Starting the band saw and switching on the safety circuits .................................................. 47
3.2. Control elements............................................................................................................................. 48
3.3. Machine control .............................................................................................................................. 50
3.3.1. Semiautomatic cycle........................................................................................................50
3.3.2. Setting of the material length .......................................................................................52
3.3.3. Setting of the cutting angle...........................................................................................53
3.3.4. Setting of the optimal span of the guiding cubes....................................................56

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3.3.5. Cutting speed adjustment .............................................................................................56
3.3.6. Speed adjustment of the arm lowering......................................................................56
3.3.7. Setting the type of cooling............................................................................................57
3.3.8. Pressure adjusting to the cut ........................................................................................57
3.3.9. Laserliner –optional accessory.....................................................................................59
3.3.10. Device for regulation of clamping pressure (optional accessory)..................60
3.4. Material insertion ............................................................................................................................ 62
3.4.1. Selecting means of manipulation.................................................................................62
3.4.2. Insertion .............................................................................................................................62
3.4.3. Bundle material cutting ..................................................................................................62
4. ÚDRŽBA STROJE / MACHINE MAINTENANCE / WARTUNG ..63
4.1. Saw band dismantling.................................................................................................................... 65
4.2. Saw band installation ......................................................................................................................67
4.3. Saw band stretching and inspection ...........................................................................................70
4.3.1. Saw band stretching.........................................................................................................71
4.3.2. Saw band inspection........................................................................................................71
4.4. Adjustment........................................................................................................................................73
4.4.1. Saw band run adjustment..............................................................................................73
4.4.2. Hard metal guides adjustment on the machine.......................................................73
4.4.3. Guide cube adjustment..................................................................................................74
4.4.4. Brush adjustment.............................................................................................................75
4.4.5. Adjusting the limit switch of the saw band stretching............................................. 76
4.4.6. Saw frame lower position stop adjustment ............................................................... 77
4.4.7. Adjustment of the limit switch of saw frame lower stop......................................... 78
4.4.8. Adjustment of a throttle valve ......................................................................................79
4.5. Cooling agents and chip disposal............................................................................................... 80
4.5.1. Coolant inspection...........................................................................................................80
4.5.2. Cooling liquid preparation..............................................................................................81
4.5.3. Chips disposal....................................................................................................................81
4.6. Gearbox oils and greases.............................................................................................................. 83
4.6.1. Gearbox oils......................................................................................................................83
4.6.2. Lubrication greases .........................................................................................................84
4.6.3. Lubrication.........................................................................................................................84
4.6.4. Hydraulic oils.....................................................................................................................85
4.6.5. Hydraulic unit service......................................................................................................87
4.7. Machine cleaning............................................................................................................................ 88
4.8. Adjustment of the regulating pressure to the cut................................................................... 89
4.9. Worn pieces replacement............................................................................................................. 90
4.9.1. Hard metal guides replacement...................................................................................90
4.9.2. Saw band guiding rollers replacement........................................................................91
4.9.3. Worn brush replacement...............................................................................................92
4.9.4. Stretching wheel replacement......................................................................................94
4.9.5. Driving wheel replacement............................................................................................96
4.9.6. Cooling pump replacement ..........................................................................................97
5. ZÁVADY / TROUBLESHOOTING / STÖRUNGEN ...................99
5.1. Mechanical problems.....................................................................................................................101
5.2. Electric problems............................................................................................................................105
5.3. Hydraulic problems .......................................................................................................................107
6. SCHÉMATA / SCHEMAS / SCHEMATICS .............................110
6.1. Elektrická schémata / Elektroschemas / Wiring diagrams.....................................................112
6.2. Hydraulické schéma / Hydraulisches Schéma / Hydraulic diagram...................................133
7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /
ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER.....................................136
7.1. Ergonomic 320.258 DGH.............................................................................................................138
7.2. Kusovník / Piece list / Stückliste - Ergonomic 320.258 DGH................................................139
7.3. Ergonomic 320.258 DGH.............................................................................................................140
7.4. Kusovník / Piece list / Stückliste - Ergonomic 320.258 DGH.................................................141

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7.5. Chlazení / Cooling / Kühlung......................................................................................................142
7.6. Kusovník / Piece list / Stückliste - Chlazení / Cooling / Kühlung ........................................143
7.7. Odměřování/ Measuring/ Gehrungsmessung ........................................................................144
7.8. Kusovník / Piece list / Stückliste - Odměřování/ Measuring/ Gehrungsmessung...........145
7.9. Vana/ Tank/ Wanne ......................................................................................................................146
7.10. Podstavec/ Base/ Untersatz...............................................................................................148
7.11.Kusovník / Piece list / Stückliste –...............................................................................................149
Podstavec/ Base/ Untersatz.................................................................................................................149
7.12. Konzola otočná/ Turnable consol/ Drehkonsole ..........................................................150
7.13. Kusovník / Piece list / Stückliste – ..................................................................................... 151
Konzola otočná/ Turnable consol/ Drehkonsole............................................................................ 151
7.14. Kartáč/ Brush/ Bürste...........................................................................................................153
7.15. Rozvaděč elektro / Electro distributor / Schaltschrank ................................................154
7.16. Ovládací panel / Control panel / Bedienpult .................................................................156
7.17. Kusovník / Piece list / Stückliste Ovládací panel / Control panel / Bedienpult.......157
7.18. Rameno/ Saw arm/ Sägerahmen .....................................................................................158
7.19. Kusovník / Piece list / Stückliste – .....................................................................................159
Rameno/ Saw arm/ Sägerahmen.......................................................................................................159
7.20. Rameno/ Saw arm/ Sägerahmen .....................................................................................160
7.21. Kusovník / Piece list / Stückliste – ..................................................................................... 161
Rameno/ Saw arm/ Sägerahmen....................................................................................................... 161
7.22. Pohon/ Drive/ Antrieb.........................................................................................................162
7.23. Pohon/ Drive/ Antrieb.........................................................................................................163
7.24. Vedení pásu/ Belt guide/ Sägebandführung .................................................................164
7.25. Kusovník / Piece list / Stückliste – .....................................................................................165
Vedení pásu/ Belt guide/ Sägebandführung...................................................................................165
7.26. Kostka vodící/ Lead cube/ Führungsklotz.......................................................................166
7.27. Kusovník / Piece list / Stückliste – .....................................................................................167
Kostka vodící/ Lead cube/ Führungsklotz ........................................................................................167
7.28. Kostka vodící/ Lead cube/ Führungsklotz.......................................................................168
7.29. Kusovník / Piece list / Stückliste – .....................................................................................169
Kostka vodící/ Lead cube/ Führungsklotz ........................................................................................169
7.30. Napínání/ Tensioning/ Spannung.....................................................................................170
7.31. Kusovník / Piece list / Stückliste – ......................................................................................171
Napínání/ Tensioning/ Spannung.......................................................................................................171
7.32. Válec zvedací/ Lifting cylinder/ Hebezylinder................................................................172
7.33. Kusovník / Piece list / Stückliste – .....................................................................................173
Válec zvedací/ Lifting cylinder/ Hebezylinder .................................................................................173
7.34. Doraz/ Stop piece/ Anschlag.............................................................................................175
7.35. Stůl/ Table/ Tisch..................................................................................................................176
7.36. Kusovník / Piece list / Stückliste – .....................................................................................177
Stůl/ Table/ Tisch....................................................................................................................................177
7.37. Svěrák/ Vice/ Schraubstock................................................................................................178
7.38. Kusovník / Piece list / Stückliste – .....................................................................................179
Svěrák/ Vice/ Schraubstock.................................................................................................................179
7.39. Válec/ Roller/ Zylinder.........................................................................................................180
7.40. Kusovník / Piece list / Stückliste – ..................................................................................... 181
Válec/ Roller/ Zylinder .......................................................................................................................... 181
7.41. Doraz/ Stop piece/ Anschlag.............................................................................................182
8. VOLITELNÉ PŘÍSLUŠENSTVÍ / OPTIONALE ZUBEHÖR /
OPTIONAL ACCESSORIES ..........................................................183
8.1. Odměřování / Measuring / Gehrungsmessung......................................................................184
8.2. Odměřování / Measuring / Gehrungsmessung......................................................................186
8.3. Kusovník / Piece list / Stückliste – Odměřování / Measuring / Gehrungsmessung ........187
8.4. Ovládací panel / Control panel / Bedienpult...........................................................................188
8.5. Kusovník / Piece list / Stückliste – Ovládací panel / Control panel / Bedienpult.............189

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Schémata
Schemas
Schematics
6. Schémata /
Schemas /
Schematics

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Schémata Schemas Schematics

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6.1. Elektrická schémata / Elektroschemas / Wiring diagrams

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Schémata Schemas Schematics

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