Bomar Easycut Series User manual

Series Easycut
Easycut 275.230 DG
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

2

VersionNo. 00.00.00
Service and information
Your BOMAR dealer:
Direct BOMAR contact:
BOMAR spol. s r.o.
Těžební 1236/1
62700 Brno
Czech Republic, EU
telefon: [phone]
fax: [phone]
e-mail: [email protected]
www: http://www.bomar.cz
We are available:
Mondays to Fridays
700 –1600
Version:
1.22 / Jan. 2020
rev. 1
BOMAR, spol. s r.o. ©–Subject to modifications and amendments.

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Content
1. BEZPEČNOSTNÍ POKYNY / SAFETY NOTES /
SICHERHEITSHINWEISE................................................................11
1.1. Machine determination...................................................................................................................13
1.2. Protective clothing and personal safety......................................................................................13
1.3. Safety notes for machine operator ..............................................................................................14
1.4. Safety notes for the servicing and repairs..................................................................................16
1.5. Safety notes for the cooling...........................................................................................................16
1.5.1. Instructions for first aid....................................................................................................16
1.6. Safety machine accessories ...........................................................................................................17
1.6.1. Emergency Stop Switch...................................................................................................17
1.6.2. Arm cover...........................................................................................................................17
1.6.3. Saw band covers...............................................................................................................18
1.6.4. Saw band stretching and rupture inspection .............................................................19
1.7. Umístění štítku stroje / Maschinenschild position / Position of the machine label .......... 20
1.8. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols...............................................................................................................................................21
2. DOKUMENTACE STROJE / MACHINE DOCUMENTATION /
DOKUMENTATION DER MASCHINE.............................................23
2.1. Technická data / Technische Daten / Technical data............................................................. 25
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram........................................... 26
2.3. Popis / Beschreibung / Description ............................................................................................ 27
2.4. Transportation and stocking......................................................................................................... 28
2.4.1. Conditions for transportation and stocking...............................................................28
2.4.2. Transport and stocking preparations..........................................................................28
2.4.3. Transport and stocking...................................................................................................28
2.4.4. Transportní schéma / Transport schema / Transport diagram...........................29
2.5. Activation.......................................................................................................................................... 30
2.5.1. Machine working conditions .........................................................................................30
2.6. Band saw unpacking and assembling ........................................................................................ 30
2.6.1. Installation of the length stop for the material length setting...............................30
2.6.2. Attachment of the cooling liquid tub..........................................................................32
2.6.3. Assembly of the hand wheel.........................................................................................32
2.7. Kotevní plan / Verankerungsplan / Grounding plan............................................................... 33
2.8. Machine installing and leveling.................................................................................................... 35
2.9. Electrical connection....................................................................................................................... 35
2.9.1. Check the direction of the saw band ..........................................................................36
2.10. Filling of the cooling system ............................................................................................... 36
2.11.Machine functions check............................................................................................................... 36
2.12. Machine disposal after lifetime........................................................................................... 38
2.13. Saw band................................................................................................................................. 38
2.13.1. Saw band size .............................................................................................................38
2.13.2. Selection of the saw band tooth system...............................................................38
2.13.3. Saw band running-in.................................................................................................38
2.14. Table for teeth selection ...................................................................................................... 40
3. OVLÁDÁNÍ STROJE / MACHINE CONTROL / BEDIENUNG DER
MASCHINE ..................................................................................42
3.1. Starting the band saw and switching on the safety circuits .................................................. 44
3.2. Control elements............................................................................................................................. 45
3.2.1. Control panel....................................................................................................................45
3.2.2. Rapid shift..........................................................................................................................46
3.3. Machine control .............................................................................................................................. 47
3.3.1. Cutting................................................................................................................................47
3.3.2. Setting of the material length .......................................................................................49

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3.3.3. Setting of the cutting angle...........................................................................................50
3.3.4. Setting of the optimal span of the guiding cubes.....................................................51
3.3.5. Cutting speed adjustment .............................................................................................52
3.3.6. Speed adjustment of the arm lowering......................................................................52
3.3.7. Setting the type of cooling............................................................................................52
3.4. Material insertion ............................................................................................................................ 53
3.4.1. Selecting means of manipulation.................................................................................53
3.4.2. Insertion .............................................................................................................................53
3.4.3. Bundle material cutting ..................................................................................................53
4. ÚDRŽBA STROJE / MACHINE MAINTENANCE / WARTUNG ..54
4.1. Saw band dismantling.................................................................................................................... 56
4.2. Saw band installation ..................................................................................................................... 58
4.3. Saw band stretching and inspection .......................................................................................... 60
4.3.1. Saw band stretching........................................................................................................60
4.3.2. Saw band inspection........................................................................................................61
4.4. Adjustment....................................................................................................................................... 62
4.4.1. Saw band run adjustment..............................................................................................62
4.4.2. Hard metal guides adjustment on the machine.......................................................62
4.4.3. Guiding cube adjustment...............................................................................................63
4.4.4. Brush adjustment.............................................................................................................63
4.4.5. Adjusting the limit switch of the saw band stretching.............................................65
4.4.6. Saw frame lower position stop adjustment ...............................................................66
4.4.7. Adjustment of the limit switch of saw frame lower stop.........................................67
4.5. Cooling agents and chip disposal............................................................................................... 68
4.5.1. Coolant inspection...........................................................................................................68
4.5.2. Chips disposal...................................................................................................................69
4.6. Gearbox oils and greases.............................................................................................................. 69
4.6.1. Gearbox oils......................................................................................................................69
4.6.2. Lubrication greases ..........................................................................................................71
4.7. Machine cleaning............................................................................................................................. 71
4.8. Worn pieces replacement..............................................................................................................72
4.8.1. Hard metal guides replacement................................................................................... 72
4.8.2. Saw band guiding rollers replacement.......................................................................73
4.8.3. Worn brush replacement...............................................................................................75
4.8.4. Stretching wheel replacement...................................................................................... 76
4.8.5. Driving wheel replacement............................................................................................ 78
5. ZÁVADY / TROUBLESHOOTING / STÖRUNGEN ...................81
5.1. Mechanical problems..................................................................................................................... 83
5.2. Electrical problems.......................................................................................................................... 85
6. SCHÉMATA / SCHEMATA / SCHEMATICS...........................87
6.1. Elektrické schema /Elektroschema /Wiring diagrams............................................................. 89
6.1.1. 3x400V+N+PE, 50Hz ES-101.180-B1/B2-V2.0............................................................89
6.1.2. 3x230V+PE, 50Hz ES-101.180-B3/T3-V2.0 .................................................................99
6.2. Hydraulické schéma / Hydraulikschema / Hydraulic diagram ...........................................110
7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /
ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER.....................................113
7.1. Easycut 275.230 DG........................................................................................................................114
7.2. Kusovník / Piece list / Stückliste - Easycut 275.230 DG..........................................................115
7.3. Easycut 275.230 DG........................................................................................................................116
7.4. Kusovník / Piece list / Stückliste - Easycut 275.230 DG..........................................................117
7.5. Chlazení / Cooling / Kühlung.......................................................................................................118
7.6. Kusovník / Piece list / Stückliste - Chlazení / Cooling / Kühlung .........................................119
7.7. Vana / Tank / Wanne....................................................................................................................120
7.8. Podstavec / Base / Untersatz.......................................................................................................121
7.9. Ovladací panel / Control panel / Bedienpult...........................................................................122
7.10. Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult....123
7.11.Konzola otočná / Turnable consol / Drehkonsole .................................................................124

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7.12. Kusovník / Piece list / Stückliste - Konzola otočná / Turnable consol / Drehkonsole125
7.13. Svěrák / Vice / Schraubstock .............................................................................................126
7.14. Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock................................127
7.15. Rameno / Shoulder / Sägerahmen ..................................................................................128
7.16. Kusovník / Piece list / Stückliste - Rameno / Shoulder / Sägerahmen.....................129
7.17. Rameno / Shoulder / Sägerahmen..................................................................................130
7.18. Kusovník / Piece list / Stückliste - Rameno / Shoulder / Sägerahmen..................... 131
7.19. Kartáč / Brush / Burste ........................................................................................................133
7.20. Vedení pásu / Belt guide / Sägebandführung...............................................................134
7.21. Kusovník / Piece list / Stückliste - Vedení pásu / Belt guide / Sägebandführung .135
7.22. Kostka vodicí/ Lead cube/ Führungsklotz.......................................................................136
7.23. Kusovník / Piece list / Stückliste - Kostka vodicí/ Lead cube/ Führungsklotz..........137
7.24. Kostka vodicí/ Lead cube/ Führungsklotz.......................................................................138
7.25. Kusovník / Piece list / Stückliste - Kostka vodicí/ Lead cube/ Führungsklotz..........139
7.26. Pohon / Drive / Antrieb ......................................................................................................140
7.27. Kusovník / Piece list / Stückliste - Pohon / Drive / Antrieb......................................... 141
7.28. Napínání / Tensioning / Spannung..................................................................................142
7.29. Kusovník / Piece list / Stückliste - Napínání / Tensioning / Spannung.....................143
7.30. Válec zvedací / Lifting cylinder / Hebezylinder .............................................................144
7.31. Kusovník / Piece list / Stückliste Válec zvedací / Lifting cylinder / Hebezylinder...145
7.32. Podstavec svěráku / Vice base / Schraubstockuntersatz ............................................146
7.33. Kusovník / Piece list / Stückliste Podstavec svěráku / Vice base /
Schraubstockuntersatz..................................................................................................................147
7.34. Doraz / Stop piece / Anschlag..........................................................................................148
7.35. Doraz / Stop piece / Anschlag..........................................................................................149

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Schémata
Schemas
Schematics
6. Schémata /
Schemata /
Schematics

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Schémata Schemas Schematics

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Schémata
Schemas
Schematics
6.1. Elektrické schema /Elektroschema /Wiring diagrams
6.1.1. 3x400V+N+PE, 50Hz
ES-101.180-B1/B2-V2.0

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Schémata Schemas Schematics

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Schémata
Schemas
Schematics

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Schémata Schemas Schematics

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Schemas
Schematics

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Schémata Schemas Schematics

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Schemas
Schematics

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Schemas
Schematics

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Schémata Schemas Schematics

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Manual rev.: 1
Schémata
Schemas
Schematics
6.1.2. 3x230V+PE, 50Hz
ES-101.180-B3/T3-V2.0

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Schémata Schemas Schematics