Bomar Workline Series User manual

Serie Workline
Workline 510.350 DGH
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

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Manual version: 1.10 / May 2016
Manual rev.: 1
Service and information
Your BOMAR dealer:
Direct BOMAR contact:
BOMAR spol. s r.o.
Těžební 1236/1
62700 Brno
Czech Republic, EU
telefon: [phone]
fax: [phone]
e-mail: [email protected]
www: http://www.bomar.cz
We are available:
Mondays to Fridays
700 –1600
Version:
1.10 / May 2016
rev. 1
BOMAR, spol. s r.o. ©–Subject to modifications and amendments.

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Content
1. SAFETY NOTES....................................................................... 8
1.1. Machine determination...................................................................................................................10
1.2. Protective suit and personal safety ..............................................................................................10
1.3. Safety notes for machine operator ...............................................................................................11
1.4. Safety notes for the servicing and repairs..................................................................................12
1.5. Safety notes for the servicing and repairs on hydraulic unit..................................................12
1.6. Safety machine accessories ...........................................................................................................13
1.6.1. Total Stop..................................................................................................................................................13
1.6.2. Arm covers ...............................................................................................................................................13
1.6.3. Saw band stretching and rupture inspection...................................................................................14
1.6.4. Band saw cover .......................................................................................................................................14
1.6.5. Brush cover...............................................................................................................................................14
1.7. Safety notes for the cooling...........................................................................................................15
1.7.1. Instructions for first help........................................................................................................................15
1.8. Umístění štítku stroje / Maschinenschild position / Position of machine label ..................16
1.9. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety
symbols...............................................................................................................................................17
2. MACHINE DOCUMENTATION..............................................18
2.1. Technická data / Technische Daten / Technical data............................................................. 20
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram............................................ 21
2.3. Popis / Beschreibung / Description ............................................................................................ 22
2.4. Transportation and stocking......................................................................................................... 23
2.4.1. Conditions for transportation and stocking ....................................................................................23
2.4.2. Transport and stocking preparations................................................................................................ 23
2.4.3. Transport and stocking......................................................................................................................... 23
2.4.4. Transportní schéma / Transport schema / Transport scheme .................................................24
2.5. Activation.......................................................................................................................................... 25
2.5.1. Machine working conditions ...............................................................................................................25
2.6. Band saw unpacking and assembling ........................................................................................ 25
2.6.1. Machine installing and levelling ......................................................................................................... 25
2.6.2. Machine disposal after lifetime...........................................................................................................26
2.6.3. First run of the power pack .................................................................................................................26
2.6.4. Filling the reservoir with hydraulic oil................................................................................................ 26
2.6.5. Kotevní plan / Verankerungsplan / Grounding plan..................................................................... 28
2.7. Electrical connection....................................................................................................................... 29
2.7.1. Check the direction of the saw band ................................................................................................ 29
2.7.2. Check machine connection into electrical network ........................................................................31
2.8. Filling of the cooling system..........................................................................................................31
2.9. Check machine function.................................................................................................................31
2.10. Saw band..................................................................................................................................31
2.10.1. Saw band size......................................................................................................................................... 32
2.10.2. Selection of the saw band tooth system ..........................................................................................32
2.10.3. Saw band running-in ............................................................................................................................ 32
Tables for teeth selection........................................................................................................................................34
3. MACHINE CONTROL............................................................35
3.1. Starting the band saw.................................................................................................................... 37
3.2. Control panel ................................................................................................................................... 38
3.3. Machine control .............................................................................................................................. 39
3.3.1. Cycle breaking ........................................................................................................................................40
3.4. Band saw adjusting......................................................................................................................... 42
3.4.1. Angular cut setting ................................................................................................................................42
3.4.2. Adjusting band guides..........................................................................................................................42
3.4.3. Cutting speed adjusting ....................................................................................................................... 43
3.4.4. Adjustment of pressure to the cut..................................................................................................... 43
3.4.5. Speed adjustment of the arm lowering............................................................................................43
3.4.6. Saw frame lower stop position ........................................................................................................... 43
3.4.7. Brush adjustment...................................................................................................................................45
3.4.8. Setting of a cooling method ...............................................................................................................45
3.5. Material insertion............................................................................................................................. 47
3.5.1. Handling agent selection .....................................................................................................................47
3.5.2. Insertion.................................................................................................................................................... 47

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Manual version: 1.10 / May 2016
Manual rev.: 1
3.5.3. Bundle material cutting........................................................................................................................ 47
4. MACHINE SERVICE...............................................................48
4.1. Saw band dismantling.................................................................................................................... 50
4.2. Saw band instalation ...................................................................................................................... 50
4.3. Saw band stretching and inspection ........................................................................................... 51
4.3.1. Saw band stretching ..............................................................................................................................51
4.4. Saw band run adjustment on stretching wheel ....................................................................... 52
4.4.1. Saw band run inspection ..................................................................................................................... 52
4.4.2. Saw band setting ................................................................................................................................... 52
4.5. Saw frame lower stop position adjustment............................................................................... 53
4.6. Limit switch of the saw frame lower position adjustment...................................................... 53
4.6.1. Check setting .......................................................................................................................................... 53
4.6.2. Limit switch setting ................................................................................................................................ 53
4.7. Cooling agents and chips disposal ............................................................................................. 55
4.7.1. Coolant device inspection ................................................................................................................... 55
4.7.2. Chips disposal......................................................................................................................................... 55
4.8. Hydraulic, Greases and oils............................................................................................................57
4.8.1. Gearbox oils ............................................................................................................................................ 57
4.8.2. Lubricant greases................................................................................................................................... 58
4.8.3. Lubrication............................................................................................................................................... 58
4.8.4. Hydraulic oils........................................................................................................................................... 58
4.8.5. Hydraulic unit service............................................................................................................................ 60
4.9. Machine cleaning............................................................................................................................. 61
4.10. Worn pieces replacement ................................................................................................... 62
4.10.1. Hard metal guides replacement ........................................................................................................ 62
4.10.2. Round brush replacement................................................................................................................... 62
4.10.3. Saw band guiding rollers replacement ............................................................................................ 63
4.10.4. Stretching wheel replacement............................................................................................................ 64
4.10.5. Driving wheel replacement ................................................................................................................. 67
4.10.6. Cooling pump replacement................................................................................................................ 68
5. TROUBLESHOOTING............................................................71
5.1. Mechanical problems......................................................................................................................73
5.2. Electric and hydraulic problems ...................................................................................................75
5.3. Hydraulic problems .........................................................................................................................76
6. SCHEMATICS........................................................................80
6.1. Elektrické schema / Elektroschema / Wiring diagrams –3×400V+PE, 50 Hz .................. 82
6.2. Elektrické schema / Elektroschema / Wiring diagrams – 3×230V+ PE, 50 Hz ................102
6.3. Hydraulické schéma / Hydraulikschema / Hydraulic diagram ...........................................121
7. DRAWING ASSEMBLIES FOR SPARE PARTS ORDER ............124
7.1. Workline 510.350 DGH..................................................................................................................125
7.2. Kusovník / Piece list / Stückliste - Workline 510.350 DGH....................................................126
7.3. Ovladací panel / Control panel / Bedienpult...........................................................................127
7.4. Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult .............128
7.5. Podstavec / Base / Untersatz......................................................................................................129
7.6. Kusovník / Piece list / Stückliste - Podstavec / Base / Untersatz.........................................130
7.7. Vana / Tank / Wanne....................................................................................................................132
7.8. Konzola / Console / Konsole.......................................................................................................133
7.9. Kusovník / Piece list / Stückliste - Konzola / Console / Konsole .........................................134
7.10. Svěrák / Vice / Schraubstock.............................................................................................135
7.11.Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock .........................................136
7.12. Svěrák / Vice / Schraubstock.............................................................................................137
7.13. Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock................................138
7.14. Válec svěráku / Vice cylinder / Schraubstockzylinder..................................................139
7.15. Kusovník / Piece list / Stückliste - Válec svěráku / Vice cylinder /
Schraubstockzylinder ....................................................................................................................140
7.16. Rameno / Saw arm / Sägerahmen....................................................................................141
7.17. Kusovník / Piece list / Stückliste - Rameno / Saw arm / Sägerahmen .....................142
7.18. Rameno / Saw arm / Sägerahmen...................................................................................143
7.19. Kusovník / Piece list / Stückliste - Rameno / Saw arm / Sägerahmen .....................144
7.20. Kartáč / Brush / Bürste........................................................................................................145
7.21. Kusovník / Piece list / Stückliste - Kartáč / Brush / Bürste...........................................146
7.22. Kolečko / Wheel / Rolle ......................................................................................................147

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7.23. Kryt / Cover / Abdeckung ..................................................................................................148
7.24. Převodovka / Transmission / Getriebe ............................................................................149
7.25. Napínání / Tensioning / Spannung.................................................................................. 151
7.26. Kusovník / Piece list / Stückliste - Napínání / Tensioning / Spannung.....................152
7.27. Vedení pásu / Belt guide / Sägebandführung...............................................................153
7.28. Kusovník / Piece list / Stückliste - Vedení pásu / Belt guide / Sägebandführung .154
7.29. Regulace přítlaku / Pressure regulation / Schnittdruckregulation.............................155
7.30. Kusovník / Piece list / Stückliste - Regulace přítlaku / Pressure regulation /
Schnittdruckregulation..................................................................................................................156
7.31. Kostka vodící / Lead cube / Führungsklotz ....................................................................157
7.32. Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz.......158
7.33. Kostka vodící / Lead cube / Führungsklotz ....................................................................159
7.34. Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz.......160
7.35. Válec zvedací / Lifting cylinder / Hebezylinder ............................................................. 161
7.36. Kusovník / Piece list / Stückliste - Válec zvedací / Lifting cylinder / Hebezylinder162