Bomar Individual 520.360 GANC User manual

Series Individual Automatic
Individual 520.360 GANC
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

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VersionNo. 00.00.00
Service and information
Your BOMAR dealer:
Direct BOMAR contact:
BOMAR spol. s r.o.
Těžební 1236/1
62700 Brno
Czech Republic, EU
telefon: [phone]
fax: [phone]
e-mail: [email protected]
www: http://www.bomar.cz
We are available:
Mondays to Fridays
700 –1600
Version:
1.14/Febr. 2018
rev. 1
BOMAR, spol. s r.o. ©–Subject to modifications and amendments.

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Content
1. BEZPEČNOSTNÍ POKYNY/ SICHERHEITSHINWEISE / SAFETY
NOTES.........................................................................................12
1.1. Machine determination........................................................................................................................................... 14
1.2. Protective suit and personal safety ...................................................................................................................... 14
1.3. Safety notes for machine operator ...................................................................................................................... 15
1.4. Safety notes for the servicing and repairs .......................................................................................................... 17
1.5. Safety instructions for laser barriers..................................................................................................................... 17
1.6. Safety notes for Swarf conveyor (optional accessory)..................................................................................... 18
1.7. Safety notes for the cooling................................................................................................................................... 18
1.7.1. Instructions for first help........................................................................................................................18
1.8. Safety machine accessories.................................................................................................................................... 18
1.8.1. Total Stop..................................................................................................................................................19
1.8.2. Arm covers ...............................................................................................................................................19
1.8.3. Saw band stretching and rupture inspection...................................................................................21
1.8.4. Band saw cover .......................................................................................................................................21
1.9. Protected space around saw - Protective fencing ...........................................................................................22
1.10. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols...23
1.11. Umístění štítku stroje / Maschinenschild position / Position of machine label..........................................25
2. DOKUMENTACE STROJE / MACHINE DOCUMENTATION /
MACHINE DOCUMENTATION......................................................27
2.1. Technická data / Technische Daten / Technical data......................................................................................29
2.2. Rozměrové schéma /Aufstellzeichnung / Installation diagram.....................................................................30
2.3. Popis / Beschreibung / Description .....................................................................................................................32
2.4. Transportation and stocking..................................................................................................................................34
2.4.1. Conditions for transportation and stocking ....................................................................................34
2.4.2. Transport and stocking preparations................................................................................................34
2.4.3. Transport and stocking.........................................................................................................................34
2.4.4. Transportní schéma / Transport schema / Transport scheme .................................................35
2.5. Activation....................................................................................................................................................................36
2.5.1. Machine working conditions ...............................................................................................................36
2.5.2. Band saw unpacking and assembling............................................................................................... 36
2.5.3. Machine installing and levelling .........................................................................................................36
2.5.4. Connecting to the compressed air supply....................................................................................... 37
2.5.5. Kotevní plan / Verankerungsplan / Grounding plan..................................................................... 38
2.5.6. Electrical connection .............................................................................................................................39
2.5.7. Check the direction of the saw band ................................................................................................ 39
2.5.8. Filling of the cooling system.................................................................................................................41
2.5.9. First run of the power pack ..................................................................................................................41
2.5.10. Filling the reservoir with hydraulic oil................................................................................................42
2.6. Check machine function .........................................................................................................................................42
2.7. Machine disposal after lifetime .............................................................................................................................42
2.8. Saw band....................................................................................................................................................................43
2.8.1. Saw band size......................................................................................................................................... 43
2.8.2. Selection of the saw band tooth system ..........................................................................................43
2.8.3. Saw band running-in ............................................................................................................................43
2.8.4. Tables for teeth selection.....................................................................................................................44
3. OVLÁDÁNÍ STROJE / BEDIENUNG DER MASCHINE / MACHINE
CONTROL....................................................................................46
3.1. Saw band start ..........................................................................................................................................................48
3.2. Control panel –description ...................................................................................................................................50
3.3. Machine referring.....................................................................................................................................................52
3.4. Service parameters...................................................................................................................................................53
3.4.1. Service parameters 1 .............................................................................................................................53
3.4.2. Service parameters 2 ............................................................................................................................54
3.4.3. Service parameters 3 ............................................................................................................................54
3.4.4. Serviceparameter 4 ...............................................................................................................................56
3.4.5. Serviceparameter 5 ............................................................................................................................... 57
3.4.6. Serviceparameter 6 –Working hours counter - optional accessory......................................... 58
3.5. Machine operation...................................................................................................................................................59
3.5.1. Automatic feeding - for a machine equipped with the first cut automatic only (optional
accessory)....................................................................................................................................................................59
3.5.2. Semiautomat........................................................................................................................................... 62
3.5.2.1. Cutting procedure in Semiautomat...................................................................................................64
3.5.3. Automat with feeding........................................................................................................................... 65

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Manual rev.: 1
3.5.3.1. Cutting programs .................................................................................................................................. 65
3.5.3.2. Automat with Feeding.......................................................................................................................... 69
3.6. Work cycle interruption ..........................................................................................................................................72
3.7. System error messages...........................................................................................................................................73
3.8. Band saw adjustment ..............................................................................................................................................74
3.8.1. Vice adjustment ..................................................................................................................................... 74
3.8.2. Frame adjustment.................................................................................................................................. 75
3.8.3. Feeder adjustment ................................................................................................................................ 75
3.8.4. Drive adjustment.................................................................................................................................... 76
3.8.5. Remote control (optional accessory) .................................................................................................77
3.8.5.1. Connection for remote control - requests: ......................................................................................77
3.8.5.2. Setting of Ewon Router COSY .............................................................................................................77
3.9. Band saw adjusting..................................................................................................................................................79
3.9.1. Cutting angle setting ............................................................................................................................ 79
3.9.2. Setting of the cutting speed................................................................................................................ 80
3.9.3. Speed adjustment of the arm lowering ........................................................................................... 80
3.9.4. Adjusting band guides ......................................................................................................................... 80
3.9.5. Saw frame lift stop setting standard machine .................................................................................81
3.9.6. Setting of the saw frame height before a cut from the machine control panel - (optional
accessory) ................................................................................................................................................................... 82
3.9.7. Device detecting the arm position above the material - speed movement of the saw arm
to a cut (optional accessory) .................................................................................................................................. 83
3.9.8. Frame bottom stop position setting ................................................................................................. 85
3.9.9. Brush adjustment................................................................................................................................... 85
3.9.10. Electronic measuring device (optional accessories)...................................................................... 88
3.9.10.1. Digital indicator of the saw arm set angle ( optional accessory)......................................... 90
3.9.10.2. Speed adjustment of the arm lowering (optional accessory).............................................. 90
3.9.11. Laserliner –optional accessory ........................................................................................................... 91
3.9.12. Device for regulation of clamping pressure (optional accessory) ............................................ 92
3.9.13. Mikroniser(box) –mist lubrication ..................................................................................................... 95
3.9.14. Halogen lighting of working area (optional accessory)................................................................ 99
3.9.15. Third cooling inflow (optional accessory) .......................................................................................100
3.10. Material insertion.................................................................................................................................................... 102
3.10.1. Handling agent selection....................................................................................................................102
3.10.2. Insertion ..................................................................................................................................................102
3.10.3. Bundle material cutting .......................................................................................................................102
3.10.4. Hydraulic fixture bundles (Top clamping - auxiliary vice) –optional accessories................103
4. ÚDRŽBA STROJE / WARTUNG / MACHINE SERVICE ...........105
4.1. Saw band installation and dismantling ............................................................................................................. 107
4.1.1. Saw band dismantling –mechanical saw band stretching.........................................................107
4.1.2. Saw band dismantling –hydraulical saw band stretching..........................................................108
4.1.3. Saw band installation............................................................................................................................ 111
4.2. Saw band stretching and inspection ...................................................................................................................111
4.2.1. Mechanical saw band stretching....................................................................................................... 113
4.2.2. Hydraulic tensioning of the saw band............................................................................................. 113
4.3. Check of the limit switch of the saw band stretching.....................................................................................114
4.4. Cooling agents and chips disposal .....................................................................................................................116
4.4.1. Coolant device inspection .................................................................................................................. 116
4.4.2. Chips disposal........................................................................................................................................ 116
4.5. Hydraulic, Greases and oils...................................................................................................................................118
4.5.1. Gearbox oils ........................................................................................................................................... 118
4.5.2. Lubricant greases.................................................................................................................................. 118
4.5.3. Lubrication.............................................................................................................................................. 119
4.5.4. Hydraulic oils..........................................................................................................................................120
4.5.5. Hydraulic oil level check...................................................................................................................... 121
4.6. Machine cleaning ................................................................................................................................................... 122
4.6.1. Tool cleaning machines from chips after cutting. - optional accessory..................................122
4.6.2. Pressure system servicing...................................................................................................................124
4.7. Worn pieces replacement.................................................................................................................................... 125
4.7.1. Pushing bearing replacement ...........................................................................................................125
4.7.2. Saw band guiding pulleys replacement..........................................................................................129
4.7.3. Hard metal guides replacement .......................................................................................................130
4.7.4. Round brush replacement..................................................................................................................133
5. ZÁVADY / STÖRUNGEN / TROUBLESHOOTING..................136
5.1. Mechanical problems............................................................................................................................................ 138
5.2. Electric and hydraulic problems ......................................................................................................................... 140
6. SCHÉMATA / SCHEMAS / SCHEMATICS ...........................143
6.1. Elektrické schema / Elektroschema / Wiring diagrams................................................................................. 145

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6.2. Hydraulické schéma / Hydraulikschema / Hydraulic diagram..................................................................... 174
7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ/
ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER.....................................178
7.1. INDIVIDUAL 520.360 GANC ................................................................................................................................ 179
7.2. Kusovník / Piece list / Stückliste - INDIVIDUAL 520.360 GANC ..................................................................180
7.3. INDIVIDUAL 520.360 GANC .................................................................................................................................181
7.4. Kusovník / Piece list / Stückliste - INDIVIDUAL 520.360 GANC ..................................................................182
7.5. Podstavec / Base / Untersatz ..............................................................................................................................183
7.6. Kusovník / Piece list / Stückliste - Podstavec / Base / Untersatz ................................................................184
7.7. Podstavec / Base / Untersatz ..............................................................................................................................185
7.8. Kusovník / Piece list / Stückliste - Podstavec / Base / Untersatz ................................................................186
7.9. Vana/ Tank/ Wanne...............................................................................................................................................188
7.10. Válec svěráku / Vice cylinder / Schraubstockzylinder ...................................................................................189
7.11. Kusovník / Piece list / Stückliste - Válec svěráku / Vice cylinder / Schraubstockzylinder .....................190
7.12. Trať / Track / Bahn..................................................................................................................................................191
7.13. Kusovník / Piece list / Stückliste - Trať / Track / Bahn................................................................................... 192
7.14. Válec vertikální / Vertical cylinder /Vertikalzylinder .......................................................................................193
7.15. Kusovník / Piece list / Stückliste - Válec vertikální / Vertical cylinder /Vertikalzylinder .........................194
7.16. Podavač / Feeder /Vorschub...............................................................................................................................195
7.17. Kusovník / Piece list / Stückliste - Podavač / Feeder /Vorschub................................................................. 196
7.18. Podavač / Feeder /Vorschub............................................................................................................................... 197
7.19. Kusovník / Piece list / Stückliste - Podavač / Feeder /Vorschub................................................................. 198
7.20.Element válečkový / Roller element / Rollenelement....................................................................................199
7.21. Válec svěráku / Vice cylinder / Schraubstockzylinder ...................................................................................201
7.22.Kusovník / Piece list / Stückliste - Válec svěráku / Vice cylinder / Schraubstockzylinder .................... 202
7.23.Konzola otočná / Turnable consol / Drehkonsole ........................................................................................ 203
7.24.Kusovník / Piece list / Stückliste - Konzola otočná / Turnable consol / Drehkonsole .......................... 204
7.25.Brzda / Brake / Bremse........................................................................................................................................ 205
7.26.Sloup / Pole / Säule .............................................................................................................................................. 207
7.27.Kusovník / Piece list / Stückliste - Sloup / Pole / Säule ................................................................................ 208
7.28.Odměřování / Measuring /Gehrungsmessung .............................................................................................. 209
7.29.Sloup / Pole / Säule ................................................................................................................................................211
7.30.Kusovník / Piece list / Stückliste - Sloup / Pole / Säule .................................................................................212
7.31. Svěrák / Vice / Schraubstock ...............................................................................................................................213
7.32.Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock .................................................................214
7.33.Válec svěráku / Vice cylinder / Schraubstockzylinder ...................................................................................215
7.34.Kusovník / Piece list / Stückliste - Válec svěráku / Vice cylinder / Schraubstockzylinder .....................216
7.35.Ovladací panel / Control panel / Bedienpult................................................................................................... 217
7.36.Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult.....................................218
7.37.Rameno / Shoulder / Sägerahmen....................................................................................................................219
7.38.Kusovník / Piece list / Stückliste - Rameno / Shoulder / Sägerahmen..................................................... 220
7.39.Rameno / Shoulder / Sägerahmen....................................................................................................................221
7.40.Kusovník / Piece list / Stückliste - Rameno / Shoulder / Sägerahmen ..................................................... 222
7.41. Kartáč / Brush / Burste ......................................................................................................................................... 223
7.42.Kusovník / Piece list / Stückliste - Kartáč / Brush / Burste ........................................................................... 224
7.43.Kolečko / Eheel / Rolle ......................................................................................................................................... 225
7.44.Vedení / Guide / Backenführung....................................................................................................................... 226
7.1. Pohon / Drive / Antrieb ....................................................................................................................................... 227
7.2. Kusovník / Piece list / Stückliste - Pohon / Drive / Antrieb ......................................................................... 228
7.3. Napínání / Tensioning / Spannung................................................................................................................... 229
7.4. Kusovník / Piece list / Stückliste - Napínání / Tensioning / Spannung..................................................... 230
7.5. Vedení pásu / Belt guide / Sägebandführung ................................................................................................ 231
7.6. Kusovník / Piece list / Stückliste - Vedení pásu / Belt guide / Sägebandführung ................................. 232
7.7. Regulace přítlaku / Pressure regulation / Schnittdruckregulation............................................................. 233
7.8. Kusovník / Piece list / Stückliste - Regulace přítlaku / Pressure regulation / Schnittdruckregulation234
7.9. Kostka vodící / Lead cube / Führungsklotz..................................................................................................... 235
7.10. Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz....................................... 236
7.11. Kostka vodící / Lead cube / Führungsklotz..................................................................................................... 237
7.12. Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz....................................... 238
7.13. Válec zvedací / Lifting cylinder / Hebezylinder.............................................................................................. 239
7.14. Kusovník / Piece list / Stückliste - Válec zvedací / Lifting cylinder / Hebezylinder................................ 240
8. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ/
ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER.....................................242
8.1. Upínání horní / Top clamping / Spannvorrichtung oben............................................................................ 243
8.2. Kusovník / Piece list / Stückliste - Upínání horní / Top clamping / Spannvorrichtung oben.............. 244
8.2.1. Válec napínací / Tensioning cylinder / Spannzylinder ................................................................245
8.2.2. Kusovník / Piece list / Stückliste - Válec napínací / Tensioning cylinder / Spannzylinder ..246
8.3. Upínání horní / Top clamping / Spannvorrichtung oben............................................................................ 247

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Manual rev.: 1
8.4. Kusovník / Piece list / Stückliste - Upínání horní / Top clamping / Spannvorrichtung oben...............248
8.5. Odměřování / Measuring / Gehrungsmessung..............................................................................................250
8.5.1. Snímač / Sensor / Sensor ...................................................................................................................251
8.5.2. Kusovník / Piece list / Stückliste - Snímač / Sensor / Sensor ....................................................252
8.6. Doraz / Stop piece / Anschlag............................................................................................................................253
8.7. Kusovník / Piece list / Stückliste - Doraz / Stop piece / Anschlag..............................................................254
8.8. Čelist / Jaw / Backe ................................................................................................................................................256
8.9. Napínání / Tensioning / Spannung ...................................................................................................................257
8.10. Kusovník / Piece list / Stückliste - Napínání / Tensioning / Spannung .....................................................258
8.10.1. Válec napínací / Tensioning cylinder / Spannzylinder................................................................259
8.10.2. Kusovník / Piece list / Stückliste - Válec napínací / Tensioning cylinder / Spannzylinder..260
8.11. Vynašeč třískový / Chip extractor / Spanabführung...................................................................................... 261
8.12. Kusovník / Piece list / Stückliste - Vynašeč třískový / Chip extractor / Spanabführung........................262
8.12.1. Kolo napínací / Tensioning wheel / Umlenkrad ........................................................................... 263
8.12.2. Řetěz pohonový / Drive belt / Antriebskette................................................................................264
8.12.3. Pohon / Drive / Antrieb .....................................................................................................................265
8.12.4. Kusovník / Piece list / Stückliste - Pohon / Drive / Antrieb .......................................................266
8.13. Kusovník / Piece list / Stückliste - Odměřování / Measuring / Gehrungsmessung................................267
8.13.1. Odměřování / Measuring / Gehrungsmessung ...........................................................................268
8.14. Regulace tl. Svěráku / Vice pressure regulation / Schraubstock - Druckregelung ................................269

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Schémata Schemas Schematics
6. Schémata /
Schemas /
Schematics

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Schemas
Schematics
Schematics

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Schémata Schemas Schematics
6.1. Elektrické schema /
Elektroschema /
Wiring diagrams

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Schémata
Schemas
Schematics
Schematics

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Schémata Schemas Schematics

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Schemas
Schematics
Schematics

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Schémata Schemas Schematics

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Schemas
Schematics
Schematics

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Schémata Schemas Schematics

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Schemas
Schematics
Schematics

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Schémata Schemas Schematics

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Schemas
Schematics
Schematics

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Schémata Schemas Schematics