Bomar Individual 720.540 DGH User manual

Serie Individual
Individual 720.540 DGH
Operating instructions
Before transporting and using the machine,
please read the instructions thoroughly!
Seriové číslo / Serien Nummer / Serial Number ___________________

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Manual version: 1.46 / Oct 2017
Manual rev.: 1
Service and information
Your BOMAR dealer:
Direct BOMAR contact:
BOMAR spol. s r.o.
Těžební 1236/1
62700 Brno
Czech Republic, EU
telefon: [phone]
fax: [phone]
e-mail: [email protected]
www: http://www.bomar.cz
We are available:
Mondays to Fridays
700 –1600
Version:
1.46 / Oct 2017
rev. 1
BOMAR, spol. s r.o. ©–Subject to modifications and amendments.

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Content
1. BEZPEČNOSTNÍ POKYNY/ SICHERHEITSHINWEISE/ SAFETY
NOTES...........................................................................................9
1.1. Machine determination............................................................................................................................................11
1.2. Protective suit and personal safety .......................................................................................................................11
1.3. Safety notes for machine operator ...................................................................................................................... 12
1.4. Safety notes for the servicing and repairs .......................................................................................................... 13
1.5. Safety notes for the servicing and repairs on hydraulic unit ......................................................................... 13
1.6. Safety machine accessories.................................................................................................................................... 14
1.6.1. Total Stop ...........................................................................................................................14
1.6.2. Arm covers .........................................................................................................................14
1.6.3. Saw band stretching and rupture inspection .............................................................15
1.6.4. Band saw cover .................................................................................................................15
1.7. Safety notes for the cooling................................................................................................................................... 16
1.7.1. Instructions for first help..................................................................................................16
1.8. Umístění štítku stroje / Maschinenschild position / Position of machine label.......................................... 16
1.9. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols... 17
2. DOKUMENTACE STROJE/ DOKUMENTATION DER
MASCHINEN/ MACHINE DOCUMENTATION ...............................19
2.1. Technická data / Technische Daten / Technical data...................................................................................... 21
2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram ...................................................................23
2.3. Popis / Beschreibung / Description .....................................................................................................................24
2.4. Transportation and stocking..................................................................................................................................25
2.4.1. Conditions for transportation and stocking...............................................................25
2.4.2. Transport and stocking preparations..........................................................................25
2.4.3. Transport and stocking...................................................................................................25
2.4.4. Transportní schéma / Transport schema / Transport scheme............................27
2.5. Activation....................................................................................................................................................................28
2.5.1. Machine working conditions .........................................................................................28
2.6. Band saw unpacking and assembling .................................................................................................................28
2.6.1. Machine installing and levelling....................................................................................28
2.6.2. Machine disposal after lifetime.....................................................................................30
2.6.3. First run of the power pack............................................................................................30
2.6.4. Filling the reservoir with hydraulic oil...........................................................................31
2.6.5. Kotevní plan / Verankerungsplan / Grounding plan................................................32
2.7. Electrical connection................................................................................................................................................33
2.7.1. Check the direction of the saw band ..........................................................................33
2.7.2. Check machine connection into electrical network..................................................34
2.8. Filling of the cooling system ..................................................................................................................................34
2.9. Check machine function .........................................................................................................................................34
2.10. Saw band....................................................................................................................................................................35
2.10.1. Saw band size .............................................................................................................35
2.10.2. Selection of the saw band tooth system...............................................................35
2.10.3. Saw band running-in.................................................................................................35
2.10.4. Tables for teeth selection: ........................................................................................37
3. OVLÁDÁNÍ STROJE/ BEDIENUNG DER MASCHINE/ MACHINE
CONTROL....................................................................................40
3.1. Starting the band saw .............................................................................................................................................42
3.2. Control panel.............................................................................................................................................................43
3.2.1. Control panel description .............................................................................................44
3.3. Machine setup...........................................................................................................................................................45
3.3.1. SERVIS.................................................................................................................................47
3.3.2. SETUP .................................................................................................................................48
3.4. Machine error messages ........................................................................................................................................50
3.5. Machine control - standard ................................................................................................................................... 51
3.5.1. Manual mode ....................................................................................................................51
3.5.2. Semi-automatic cycle.......................................................................................................51
3.6. Machine control –automatic setting of the angle of the saw arm (optional accessory)........................52
3.6.1. Manual mode ...................................................................................................................52
3.6.2. Semi-automatic cycle......................................................................................................52

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3.6.3. Cycle breaking..................................................................................................................56
3.7. Band saw adjusting..................................................................................................................................................56
3.7.1. Angular cut setting - standard......................................................................................56
3.7.2. Electronic measuring device (optional accessories)................................................. 57
Electronic angular cut setting (optional accessory).................................................................59
Speed adjustment of the arm lowering (optional accessory) ...............................................60
3.7.3. Cutting speed adjusting .................................................................................................62
3.7.4. Adjustment of pressure to the cut...............................................................................62
3.7.5. Speed adjustment of the arm lowering......................................................................62
3.7.6. Saw frame lift stop setting .............................................................................................64
3.7.7. Saw arm lower position stop adjustment...................................................................64
3.7.8. Brush adjustment.............................................................................................................64
3.8. Material insertion......................................................................................................................................................65
3.8.1. Handling agent selection...............................................................................................66
3.8.2. Insertion .............................................................................................................................66
3.8.3. Bundle material cutting ..................................................................................................66
4. ÚDRŽBA STROJE/ WARTUNG/ MACHINE SERVICE ...............67
4.1. Saw band dismantling.............................................................................................................................................69
4.2. Saw band installation ..............................................................................................................................................70
4.3. Saw band stretching and inspection ...................................................................................................................70
4.3.1. Saw band stretching........................................................................................................70
4.3.2. Saw band inspection........................................................................................................71
4.3.3. Saw band run setting.......................................................................................................71
4.3.4. Adjusting of the limit switch of the saw band stretching.........................................71
4.4. Cooling agents and chips disposal ......................................................................................................................72
4.4.1. Coolant device inspection..............................................................................................72
4.4.2. Chips disposal...................................................................................................................73
4.5. Hydraulic, Greases and oils....................................................................................................................................73
4.5.1. Gearbox oils......................................................................................................................73
4.5.2. Lubricant greases.............................................................................................................74
4.5.3. Lubrication.........................................................................................................................75
4.5.4. Hydraulic oils.....................................................................................................................75
4.5.5. Hydraulic unit service...................................................................................................... 77
4.6. Machine cleaning .....................................................................................................................................................78
4.7. Worn pieces replacement......................................................................................................................................78
4.7.1. Pushing bearing replacement.......................................................................................78
4.7.2. Saw band guiding pulleys replacement......................................................................82
4.7.3. Hard metal guides replacement...................................................................................85
4.7.4. Brush replacement ..........................................................................................................88
5. ZÁVADY / STÖRUNGEN/ TROUBLESHOOTING.....................90
5.1. Mechanical probles..................................................................................................................................................92
5.2. Electric and hydraulic problems ...........................................................................................................................94
5.3. Hydraulic problems..................................................................................................................................................95
6. SCHÉMATA / SCHEMAS / SCHEMATICS .............................98
6.1. Elektrické schema – standardní provedení/ Elektroschema - standard/ Wiring diagrams –standard100
6.1.1. 3×400 V+PE, D (2 speed), 50 Hz............................................................................... 100
6.1.2. 3×230 V+PE, D (2 speed), 50 Hz............................................................................... 126
6.1.3. 3×400V+PE, J (1 speed), 50 Hz .................................................................................. 152
6.1.4. 3×230V+PE, J (1 speed), 50 Hz....................................................................................178
6.2. Elektrické schema – automatické natáčení úhlu (volitelné vybavení/ Elektroschema – Automatisches
Winkelschießen der Arm (optionale Zubehör) / Wiring diagrams – automatic setting of the angle of
the saw arm (optional accessory).......................................................................................................................204
6.2.1. 3×400 V + PE, 50Hz .....................................................................................................204
6.2.2. 3x230V+PE, 50Hz, TN-C..............................................................................................232
6.3. Hydraulické schéma / Hydraulikschema / Hydraulic diagram..................................................................255
7. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /
ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER.....................................258
7.1. INDIVIDUAL 720.540 DGH...................................................................................................................................260
7.2. Kusovník / Piece list / Stückliste - INDIVIDUAL 720.540 DGH..................................................................... 261
7.3. INDIVIDUAL 720.540 DGH...................................................................................................................................262

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7.4. Kusovník / Piece list / Stückliste - INDIVIDUAL 720.540 DGH.................................................................... 263
7.5. Ovladací panel / Control panel / Bedienpult.................................................................................................. 264
7.6. Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult.................................... 265
7.7. Ovladací panel / Control panel / Bedienpult.................................................................................................. 266
7.8. Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult.................................... 267
7.9. Podstavec / base / Untersatz ............................................................................................................................. 268
7.10. Kusovník / Piece list / Stückliste - Podstavec / base / Untersatz ............................................................... 269
7.11. Konzola / Console / Konsole.............................................................................................................................. 270
7.12. Kusovník / Piece list / Stückliste - Konzola / Console / Konsole................................................................. 271
7.13. Ložisko / Bearing / Lager .................................................................................................................................... 272
7.14. Centrování / Centering / Zentrieren................................................................................................................. 273
7.15. Brzda / Brake / Bremse........................................................................................................................................ 274
7.16. Sloup / Pole / Säule .............................................................................................................................................. 276
7.17. Kusovník / Piece list / Stückliste - Sloup / Pole / Säule .................................................................................277
7.18. Odměřování / Measuring / Gehrungsmessung............................................................................................. 278
7.19. Sloup / Pole / Säule .............................................................................................................................................. 280
7.20.Kusovník / Piece list / Stückliste - Sloup / Pole / Säule .................................................................................281
7.21. Rameno / Saw arm / Sägerahmen.................................................................................................................... 282
7.22.Kusovník / Piece list / Stückliste - Rameno / Saw arm / Sägerahmen...................................................... 283
7.23.Rameno / Saw arm / Sägerahmen.................................................................................................................... 284
7.24.Kusovník / Piece list / Stückliste - Rameno / Saw arm / Sägerahmen...................................................... 285
7.25.Kartáč / Brush / Bürste ......................................................................................................................................... 286
7.26.Kusovník / Piece list / Stückliste - Kartáč / Brush / Bürste ........................................................................... 287
7.27.Kolečko / Wheel / Rolle ....................................................................................................................................... 288
7.28.Pohon / Drive / Antrieb ....................................................................................................................................... 290
7.29.Kusovník / Piece list / Stückliste - Pohon / Drive / Antrieb .......................................................................... 291
7.30.Napínání / Tensioning / Spannung................................................................................................................... 292
7.31. Kusovník / Piece list / Stückliste - Napínání / Tensioning / Spannung..................................................... 293
7.32.Válec napínací / Tensioning cylinder / Spannzylinder.................................................................................. 294
7.33.Kusovník / Piece list / Stückliste Válec napínací / Tensioning cylinder / Spannzylinder....................... 295
7.34.Vedení pásu / Belt guide / Sägebandführung ............................................................................................... 296
7.35.Kusovník / Piece list / Stückliste - Vedení pásu / Belt guide / Sägebandführung ................................. 297
7.36.Kostka regulace / Regulation cube / Regelungswürfel ................................................................................ 298
7.37.Kostka vodící / Lead cube / Führungsklotz..................................................................................................... 300
7.38.Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz ........................................ 301
7.39.Vedení / Guide / Backenführung....................................................................................................................... 302
7.40.Kostka vodící / Lead cube / Führungsklotz..................................................................................................... 304
7.41. Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz....................................... 305
7.42.Vedení / Guide / Backenführung....................................................................................................................... 306
7.43.Vedení / Guide / Backenführung....................................................................................................................... 307
7.44.Válec / Roller / Zylinder ....................................................................................................................................... 308
7.45.Kusovník / Piece list / Stückliste - Válec / Roller / Zylinder ......................................................................... 309
7.46.Svěrák / Vice / Schraubstock ...............................................................................................................................310
7.47.Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock..................................................................311
7.48.Válec pomocný / Auxiliary cylinder / Hilfszylinder ......................................................................................... 312
7.49.Kusovník / Piece list / Stückliste - Válec pomocný / Auxiliary cylinder / Hilfszylinder ...........................313
7.50.Váleček / Cylinder / Rolle .....................................................................................................................................314
7.51. Váleček / Cylinder / Rolle .....................................................................................................................................315
7.52.Váleček / Cylinder / Rolle ..................................................................................................................................... 316
7.53.Svěrák / Vice / Schraubstock ...............................................................................................................................318
7.54.Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock .................................................................319
7.55.Válec / Roller / Zylinder ....................................................................................................................................... 320
7.56.Kusovník / Piece list / Stückliste - Válec / Roller / Zylinder .......................................................................... 321
8. VOLITELNÉ PŘÍSLUŠENSTVÍ - VÝKRESY SESTAV PRO
OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ –/ OPTIONALE ZUBEHÖR
ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / OPTIONAL
ACCESSORIES - DRAWING ASSEMBLIES FOR SPARE PARTS ORDER
323
8.1. Horní upínání / Top clamping / Obere Spannung........................................................................................ 324
8.2. Kusovník / Piece list / Stückliste - Horní upínání / Top clamping / Obere Spannung.......................... 325
8.3. Pohon / Antrieb / Drive ....................................................................................................................................... 326
8.4. Pohon / Antrieb / Drive ....................................................................................................................................... 327

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Schémata
Schemas
Schematics
6. Schémata /
Schemas /
Schematics

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Schémata Schemas Schematics

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Schémata
Schemas
Schematics
6.1. Elektrické schema – standardní provedení/
Elektroschema - standard/
Wiring diagrams –standard
6.1.1. 3×400 V+PE, D (2 speed), 50 Hz

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Schémata Schemas Schematics

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Schemas
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