BONAIRE Durango 2800 User manual

Manual
BONAIRE
DO NOT
Return to store
For help with installation or warranty issues call
800-939-2983 or www.bonaire-usa.com
For parts Visit our secure website
www.bonairedurango.com
Durango Window Cooler 2800
ensure that regular maintenance is carried out on this evaporative cooling product.
Failure to do so will void all guarantees beyond statutory and legal requirements.
R

Bonaire Window
Cooler
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Introduction
GENERAL INFORMATION
Thank you for purchasing a quality Bonaire Evaporative Cooler. We care about your safety and would ask
you to spend a few minutes reading these simple instructions before installing or operating this product.
Safety!
Read carefully all of these instructions prior to installing and
operating the unit.
Read and Save these Instructions. Do not throw these Instructions away.
Complete the unit assembly before attempting to install, refer to page 7.
Installation of this cooler in any manner not prescribed by these instructions could cause a safety
issue and WILL void any warranty.
Use only with a 110 V 60 Hz single phase grounded outlet.
Do not operate cooler with Rear and Side Filter Panels removed.
Do not operate cooler with a damaged cord, plug or other component.
Do not run the power cord under carpet or other floor covering.
Do not use the power cord with an adaptor plug that converts the 3 pin plug into a 2 prong connector.
Do not use the cooler with an improperly grounded outlet.
Do not alter or modify this cooler.
Do not allow children to install, operate or service this cooler.
WARNING: To reduce the risk of fire or electric shock, do not use this product with any solid state
speed control device.
Use only qualified electricians for replacement or servicing of switches, or electrical motors and
components in this cooler.
Unplug the cooler and press the Motor switch to the OFF position when installing, servicing or cleaning.
This Window Mounted Cooler is suitable for installation in windows (either Sash hung or sliding)with a
minimum opening width of 560mm and Height of 381mm please ensure that the directions
for correct mounting are adhered to for the SAFE operation of this Cooler.

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Cooler
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Introduction ................................................................................................................................. 2
Operation Instructions ................................................................................................................. 4
General ................................................................................................................................... 4
Introduction .......................................................................................................................... 4
Unit Internal View ................................................................................................................. 4
Unit Operation ..................................................................................................................... 5
Cooler Operation ..................................................................................................................... 5
Before Starting ..................................................................................................................... 5
Operating the unit ................................................................................................................ 6
Installation .................................................................................................................................. 7
Installation Requirements ........................................................................................................ 7
Unit Window Installation .......................................................................................................... 7
Internal Fixing of the Unit ..................................................................................................... 7
External Fixing of the Unit .................................................................................................... 8
Unit Trough Wall Installation ....................................................................................................... 9
Water Connection .............................................................................................................. 12
Before Startup ................................................................................................................... 13
Maintenance ............................................................................................................................. 14
General ................................................................................................................................. 14
Filter Pads ......................................................................................................................... 14
Water Tank ........................................................................................................................ 14
Water Distributor ................................................................................................................ 14
Water Level / Float Valve ................................................................................................... 14
Motor and Blower .Wheel ...................................................................................................... 15
Pump Operation .................................................................................................................... 15
Electrical ............................................................................................................................... 15
Part List .................................................................................................................................... 17
Problem Solving ........................................................................................................................ 18
Warranty ................................................................................................................................... 19
Table of Contents

Bonaire Window Cooler
Operation Instructions
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Page
General
Introduction
Your evaporative air conditioner is engineered to meet the rigors of harsh environments. Used and maintai-
ned in accordance with this manual, it will provide you with years of quiet, cool and environmentally friendly
operation. Please take the time to read this manual.
The principal of your unit is to introduce fresh air, which is washed through the filter pads to provide cool
fresh air. The warm stale air within the room is forced out by the cool air through open doors or windows.
Unit Internal View
Removable Fascia
Electrical Cord
Duct
Hose
Motor
Motor Base
Motor support
Submersible Pump
Drain
YOUR DURANGO WINDOW COOLER UNIT SHOULD CONTAIN A INSTALLING KIT
WITH THE FOLLOWING ITEMS FOR INSTALLATION
Item
Description
Quantity
Plastic
Wall
Anchor
4
Screw
1/4 in
4
Flat
Washer
1/4
in
4
Metal
Angle
Bracket
2
Venturi
Main
Panel

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Operation Instructions
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Unit Operation
It is essential for successful operation of the evaporative cooler that there be sufficient free air openings in the
room to be cooled approximately 0.5m² (5.4² feet). Open doors and windows will usually provide this as per
the diagrams below.
Please Note: - It is important for good ventilation that doors or windows are not open on the windward side
of the house. Please note the room furthest away from the cooler needs to have more ventilation than rooms
closest to the cooler.
Cooler Operation
Before Starting
Always ensure that there is another open window or door through which the air can exhaust to other
parts of the house.
Ensure that the filters are kept clean.
Ensure that the water to the cooler is turned on.
Ensure the plug is connected to a110V 60Hz single phase grounded appliance socket on the inside
of the house and turned on.
IMPORTANT. After the first 10 hours of operation in COOL mode, the water must be drained from
the unit water tank to remove any new product residuals. This process must be repeated after a
further 10 hours of COOL mode operation. (See page 12 for removing the Drain Plug). To clean the
tank you must only remove the Drain Plug.

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Installation
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Operating the unit
The Durango Window 2800 cooler is only operated in Manual mode. This is selectable by pressing switches
on the front panel. COOL, SWING and MOTOR functions are available.
Manual Mode:
Motor OFF
Motor Speeds
COOL
Vertical Swing
1. Motor OFF : Stop Motor Operation
2. Motor Speeds: Press Motor Speed button, High , Med or Low, according to your comfort.
3. COOL: Press Cool button to start Water pump function, release the button to stop operation.
4. Vertical swing: Press Swing button to start Air Oscillation function, release the button to stop operation.
1243
4
2
1
3

Bonaire Window Cooler
Installation
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Installation Requirements
Tools
Drill (Power or Cordless)
Adjustable Wrench.
Phillips Head Screw Driver
Drills for drilling pilot holes into window /wall frame (6 mm) Drill or appropriate for size of
screw used.
Materials Required (Not supplied)
Materials for sealing gap in window
Length of (6mm) copper or plastic tubing
Sillcock Valve - for water line connection to faucet (see pg. 12)
Unit Window Installation
The unit is ready for installing into your window/wall.
Please follow the instructions for a correct product assembly.
DO NOT connect the power to the cooler until the installation is complete.
Internal Fixing of the Unit
Introduce the grill of cooler through window. Ensure cooler is fixed rigidly to house structure.
Close the window against the unit. Measure the gap of the leftover window opening & then cut and
fit an in-fill panel to seal this gap (materials not provided). Seal any gaps with silicone.
Check that the unit is still level using spirit level on top edge of Rear Filter Panel.
Ensure that the cooler is now fixed rigidly to the house structure.

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Installation
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External Fixing of the Unit
Ensure that the location chosen to mount the cooler is strong enough to support the operating weight
of the unit. The operating weight is 84 lbs (38 kg).
Ensure that the window opening is large enough for the duct of the cooler. Nominally (560mm)
high by (381 mm) wide.
Ensure there is a minimum (100mm) clearance above the external cabinet for maintenance
purposes.
Position the cooler through the window (two or more people will be required for this) so that the unit
is hard up against the outside wall of the house.
Note that if the cooler does not fit hard up
against the outside wall (e.g. a protruding
timber or brick window sill), utilize a spacer
block of wood (not provided), which must be
attached to the wall.
Ensure that the unit is installed level in the vertical and horizontal positions as illustrated, prior to
fixing the cooler.
Alternative option
Instead Metal Angle Brackets
Wooden Stand for Swamp cooler
can be used (not included)
For solid walls, brick or masonry, use suitable masonry lag anchors.
Place the unit in position, mark screw positions, remove unit then drill pilot holes for timber walls
or 3.2mm).
Replace unit in window, fit screws with Washers 3/16 x 7/16 x 20g flat
Metal Angle
Brackets

Bonaire Window Cooler
Installation
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Unit Trough Wall Installation (continued)
DO NOT connect the power to the cooler until the installation is complete.
Contact a licensed contractor to have the cooler installed in an outside wall.
25 cm
13 cm
INSTALLING MEASURES FOR DUCT HOLE
AND METAL ANGLES

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Installation
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Unit Trough Wall Installation (continued)

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Installation
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5. Drill holes following the measurements
indicated in the previous diagram.
7. Once the equipment is
properly installed on the
outside, put again the
padlocks with the help of
a screwdriver.
6. Make sure that the equipment
is well seated on the brackets.
(or alternative Wood Stand)
Padlocks
8. To finish, put
the frame back
Unit Trough Wall Installation (continued)

Bonaire Window Cooler
Installation
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Page
Water Connection
Install a sillcock and water valve (not supplied) to the faucet
closest to the cooler and attach water supply line between
cooler and water valve.
Install the float valve in hole under side pads (left or right
side, the faucest closest to water supply)
Water Level / Float Valve
valve is a mechanical type. Make the adjustment bending the rod tight as position marked be-
llow. If the valve is leaking, it may require replacement.
Note: Water supply line to float valve must be flushed before connecting.
Note: Some discharge from the overflow may be experienced after shut down due to
water draining back from the filter pad. This is normal.
Your cooler is now ready for startup checklist (see below).

Bonaire Window Cooler
Installation
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Before Startup
Check that another door or window in the room is open to allow air to exhaust to other parts of the
house.
Turn the water supply to the cooler on. Wait untill water tank is full and float valve close the water
incoming.
Plug the cooler into a 110V 60Hz single phase grounded appliance socket on the inside of the house
and switch the socket on.
Press the COOL button to on the water pump.
Press the Speeds buttons and check the operation of the three speeds motor.
Leaving the unit in the COOL mode for 15 minutes, you may notice a wet paper smell as the water
circulates around the filter pads. This is normal during the commissioning phase and at the beginning
of each season when the unit is operated after the winter break. It will only last for a short time.
Drain completely water tank removing drain plug and refill again the water tank.

Bonaire Window Cooler
Maintenance
14
Page
Before starting any maintenance work on your unit, ensure it is disconnected
from the power supply.
Note: It is essential that your evaporative air conditioner is maintained in accordance with this manual. Fai-
lure to do so will affect the life of the product and reduce the level of efficiency.
THIS MANUAL CONTAINS A 5 YEAR MAINTENANCE PLANNER TO USE IN CONJUNCTION WITH THE-
SE INSTRUCTIONS. See page 16.
Remove Rear and Side Filter Panels fixing screws (12 off).
General
Filter Pads
Visually check Filter pad for damage or blockage. Gently hose down pad from both sides to remove any
build up of salts, dust and pollen. In dusty areas more regular cleaning is recommended. Check the water
distributor, making sure it is clear and free from blockage. Failure to do so may lead to uneven water distri-
bution and therefore less efficient operation.
Water Tank
It is important to keep the water tank clean and free from sediment and algae growth. Using a small soft
bristle brush, brush all surfaces in the tank while it is full of water . Turn off the water inlet to the unit (an
isolation valve should be fitted to the water inlet before the float valve or at the water supply faucet). Drain
the tank by removing the drain plug and afterwards replace the drain plug and open the water valve. After
refilling, it may be necessary to repeat this procedure if the tank is very dirty.
Water Distributor
Check the water distribution system for blockage in top.
Note: Water supply line to float valve must be flushed before connecting.
Water Level / Float Valve
The water level should be set at nominal (19mm) below height of stand pipe lip. The float valve is a me-
chanical type. Make the adjustment bending the rod tight as position marked bellow. If the valve is leaking,
it may require replacement.
Note: Water supply line to float valve must be flushed before connecting.
Note: Some discharge from the overflow may be experienced after shut down due to water draining
back from the filter pad. This is normal.

Bonaire Window Cooler
Maintenance
15
Page
Motor and Blower Wheel
Check that the blower wheel spins freely. Check the motor for corrosion and spray with an anti-corrosive
agent if necessary.
Pump Operation
Check the pump spins freely and that the strainer is clean.
After a long idle period, the pump may stop rotating due to a mineral build up on the stainless shaft adjacent
to the motor. To free the pump shaft, remove mineral build up and rotate the shaft using fingers or suitable
sized pliers.
Spraying the area with suitable water displacement lubricate (such as WD-40®) may assist.
Electrical
No general maintenance is required to the electrical system.
Electrical connections and maintenance should only be carried out by a qualified
electrician.

Bonaire Window Cooler
Maintenance
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Page
5 Year Maintenance Planner
1st
Year
2nd
Year
3rd
Year
4th
Year
5th
Year
PRESEASON
CHECK
1.1 Check quality of filters
1.2 Check Motor & pump
1.3 Fill unit with water
1.4 Start unit
FIRST
MIDSEASON
SERVICE
2.1 Check and clean filters
2.2 Drain, clean and refill water tray
2.3 Check strainers and filters
2.4 Check unit operates correctly
SECOND
MIDSEASON
SERVICE
3.1 Check and clean filters
3.2 Drain, clean and refill water tray
3.3 Check strainers and filters
3.4 Check unit operates correctly
END OF SEASON
SERVICE AND
SHUT DOWN
4.1 Turn off water supply
4.2 Drain and clean unit
4.3 Leave Drain plug removed
4.4 Check motor and pump and
spray with a water
displacement lubricant
To Order Parts
www.bonairedurango.com
For Technical Advice/Warranties
1-800-939-2983
Monday thru Friday 8:00 A.M. 1:00 P.M. Pacific Time

Bonaire Window
Cooler
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Page
Part List
No. Description Part Number
1FRONT FASCIA SPS30008224
2WATER TANK SPS30008225
3TOP PANEL SPS30008207
4SIDE PANEL SPS30008228
5BACK PANEL SPS30008233
6 & 7 FILTER PAD PACK OF SIDE &
BACK
SPS20006172
8MOTOR SPS20006067
9BLOWER FAN
WITH BUSH SPS30008211
10 PUMP SPS20006070
11 FLOAT VALVE SPS20006072
12 CONTROL PANEL SPS30008222
13 WATER DISTRIBUTOR TRAY SPS30008208
14 HOSE SPS20004013
03
05
14
13
04
06
09
08
09
07
01
06
12
04
10
02
11

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Cooler
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PROBLEM PROBABLE CAUSE REMEDY
Unit fails to start
a
b
c
d
e
Power Failure
Tripped Circuit Breaker
Blown Fuse
Electrical Fault
Motor failure
a Wait for power to be turned on.
b Reset circuit breaker
c Replace
d Call Bonaire Care Line
e Change the motor
Filter Pads not
wetting.
a Pump Seized
b No water restrictor
c Electrical fault with pump
d Needs smaller restrictor
e High voltage in your area
a
b
c
Extension cord dropping voltage
Maintenance page. See Pump section.
Call Bonaire Care Line
Filter pads too wet
Water leaking from
overflow
a
b
Float Valve Leaking
Drain from Filter Pads
a
b
Check adjustment or replace float valve
if necessary
Normal Operation adjust float level
Water Droplets in
air stream
a
b
c
Loose Delivery Tube
Break in tubing
Pump appears to deliver
excessive water to pads
a Check and tighten
b Replace as necessary
c. Check the condition of the filter pad.
Wash if pad shows heavy buildup of
minerals
Excessive humidity a
b
Not enough air flow
Inadequate Exhaust
a
b
Increase fan speed
Provide more open area to exhaust
stale air by opening windows and doors
in adjacent rooms.
Inadequate
Cooling
a
b
Dirty Filters
Dry Filters
a
b
Clean
Check control set on COOL mode.
Check water delivery system. Adjust if
necessary.
Unpleasant Odor a Unit located near odor source
b Algae in water tank
a
b
Remove source
Clean tank and refill with fresh water.
ANY FURTHER PROBLEMS PLEASE CONTACT YOUR
BONAIRE CUSTOMER CARE LINE ON 1-800-939-2983
Problem Solving

Bonaire Window Cooler
Warranty
19
Page
Statement on Product Warranty (U.S.A.)
1. Warranty
Subject to the Conditions and Exclusions, Climate Technologies Pty Ltd provides the original
purchaser with the following warranty:
Climate Technologies Pty Ltd warrants this appliance for a (2) two-year period (parts only) from the
date of purchase. During this period, a defective appliance or defective parts will be repaired or
replaced free of charge at the election of Climate Technologies Pty Ltd.
In addition, Lifetime cabinet corrosion parts only warranty on the unit cabinet
2. Conditions and Exclusions
a) The warranty only covers Bonaire Window evaporative cooler 2800 supplied by Climate
Technologies Pty Ltd and purchased in the U.S.A.
b) The warranty does not cover installation components that may be attached to the product
manufactured by Climate Technologies Pty Ltd. These may include and is not limited to items such as
ducting, flues, grills, piping, etc. These items remain solely the responsibility of the installer / owner.
c) This warranty is only valid if the appliance is installed and operated in accordance with the
voltage and frequency.
d) Product fitness for purpose and overall system design / sizing are solely the responsibility of the
installer / owner. This includes but is not limited to heat load calculations, air flow, system balancing,
humidity, water quality, etc.
e) Industrial or commercial use of this product will void the warranty. The appliance is designed for
domestic use only.
f) The product must be installed by a qualified person in the manner prescribed by local and statutory
regulations and specifications.
g) Warranty will only be given where proof of purchase is provided by the original purchaser and Climate
Technologites Pty Ltd is satisfied that the appliance is within the warranty period.
h) Warranty will not be provided where, in Climate Technologies Pty Ltd opinion:
i. There is nothing wrong with the appliance.
ii. The defective operation of the appliance is due to failure of electricity or water supply.
iii. Defects are caused by neglect, incorrect application, abuse or by accidental damage of the appliance.
iv. An unauthorized person has attempted to repair the appliance.
v. The appliance has been changed or modified in any way.
vi. A situation arises referenced in the trouble-shooting guide.
Damage caused by elements such as wind, rain, lighting, floods, etc. along with power spiking
and brownouts are not considered defective material or workmanship and as such are not covered
by our warranty.
If there is no certificate of compliance for plumbing or electrical work, Climate Technologies Pty
Ltd reserves the right to refuse warranty on non-compliant installations.

Bonaire Window Cooler
Warranty
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k) No responsibility will be accepted for outside elements such as pests, animals, pets and vermin that
may cause damage to the unit.
l) Harsh environmental situations such as salt air that may cause damage are not covered.
m) Responsibility or liability is not accepted for damage to contents, carpet, walls, ceilings, foundations
or any other consequential loss or damage of whatever nature either direct or indirect resulting from
installation, operation or misuse of the appliance.
n) Parts replaced under warranty are warranted for the balance of the original Warranty Period.
o) All warranties are non-transferable.
p) The benefits conferred by this warranty are in addition to warranties and other rights in respect of the
appliance, which the consumer has under State and Federal laws. This warranty must be read sub-
ject to that legislation and nothing in this warranty has the effect of excluding, restricting or modifying
those rights.
3. Climate Technologies Pty Ltd
Climate Technologies Pty Ltd is a company incorporated in Australia (A.C.N. number 001 418 042). Refe-
rence to Climate Technologies Pty Ltd includes its authorized distributors.
Warranty for Replacement Parts.
Parts replace under warranty are warranted for the balance of the Window original warranty period.
Proof of Purchase
Please attach your proof of purchase here. Your receipt is your warranty and will be required to validate any
warranty.
Dealer / Product Information
Dealer/Retailer:
Address:
Phone Number:
Unit Model Number:
Serial No:
www.bonairedurango.com