Bosch Rexroth IndraControl VDP 16.1 Technical manual

Project Planning Manual
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VDP 16.1/40.1/60.1
Operator Display
R911307654
Edition 03

Rexroth IndraControl
VDP 16.1/40.1/60.1
Operator Display
Project Planning Manual
DOK-SUPPL*-VDP16/40/60-PR03-EN-P
RS-3819577ef0bf23a20a6846a0007da7dd-1-en-US-5
This documentation describes the displays IndraControl VDP 16.1, VDP 40.1
and VDP 60.1 as well as the Y-repeaters available as accessories.
Edition Release Date Notes
120-2100-B368-01/EN 06.2004 First edition
120-2100-B368-02/EN 01.2005 Second edition
120-2100-B368-03/EN 05.2010 Third edition
Copyright © Bosch Rexroth AG, 2004
Copying this document, giving it to others and the use or communication of the
contents thereof without express authority, are forbidden. Offenders are liable
for the payment of damages. All rights are reserved in the event of the grant of
a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be
deemed to be guaranteed unless expressly confirmed in the contract. All rights
are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Development Control Platform HB (CS)
Note This document has been printed on chlorine-free bleached paper.
Title
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Record of Revision
Bosch Rexroth AG DOK-SUPPL*-VDP16/40/60-PR03-EN-P
Rexroth IndraControl VDP 16.1/40.1/60.1 Operator Display

Table of Contents
Page
1 System Presentation...................................................................................................... 5
1.1 Brief Description of the VDP 16.1, VDP 40.1 and VDP 60.1 Operator Displays ................................... 5
1.2 Variants................................................................................................................................................... 5
1.2.1 Characteristic Features....................................................................................................................... 5
1.2.2 Displays with Foil Keyboard................................................................................................................ 6
1.2.3 Displays with Touch Screen................................................................................................................ 6
1.2.4 VDP 16.1 Variants............................................................................................................................... 6
VDP 16.1 - Variants.......................................................................................................................... 6
1.2.5 VDP 40.1 - Variants............................................................................................................................. 7
1.2.6 VDP 60.1............................................................................................................................................. 8
1.3 Accessories............................................................................................................................................ 9
1.4 Commissioning....................................................................................................................................... 9
2 Important Instructions on Use ..................................................................................... 11
2.1 Appropriate Use ................................................................................................................................... 11
2.1.1 Introduction........................................................................................................................................ 11
2.1.2 Areas of Use and Application............................................................................................................ 11
2.2 Inappropriate Use................................................................................................................................. 12
3 Safety Instructions for Electric Drives and Controls .................................................... 13
3.1 Definitions of Terms.............................................................................................................................. 13
3.2 General Information.............................................................................................................................. 14
3.2.1 Using the Safety Instructions and Passing Them on to Others......................................................... 14
3.2.2 Requirements for Safe Use............................................................................................................... 14
3.2.3 Hazards by Improper Use.................................................................................................................. 15
3.3 Instructions with Regard to Specific Dangers....................................................................................... 16
3.3.1 Protection Against Contact with Electrical Parts and Housings......................................................... 16
3.3.2 Protective Extra-Low Voltage as Protection Against Electric Shock ................................................ 17
3.3.3 Protection Against Dangerous Movements....................................................................................... 17
3.3.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 19
3.3.5 Protection Against Contact With Hot Parts........................................................................................ 19
3.3.6 Protection During Handling and Mounting......................................................................................... 19
3.3.7 Battery Safety.................................................................................................................................... 20
3.3.8 Protection Against Pressurized Systems........................................................................................... 20
3.4 Explanation of Signal Words and the Safety Alert Symbol................................................................... 21
4 Technical Data............................................................................................................. 23
4.1 Front Panel .......................................................................................................................................... 23
4.2 Voltage Supply...................................................................................................................................... 23
4.3 Ambient Conditions............................................................................................................................... 24
4.4 Standards............................................................................................................................................. 24
4.4.1 Used Standards................................................................................................................................. 24
4.4.2 CE Marking........................................................................................................................................ 25
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Table of Contents

Page
Declaration of Conformity .............................................................................................................. 25
Note for the Machine Manufacturer................................................................................................ 25
4.4.3 UL/CSA Certified............................................................................................................................... 25
4.5 Wear Parts............................................................................................................................................ 26
4.6 Compatibility Test................................................................................................................................. 26
5 Dimensions and Installation......................................................................................... 27
5.1 Housing Dimensions............................................................................................................................. 27
5.1.1 Housing Dimensions VDP 16.1......................................................................................................... 27
5.1.2 Housing Dimensions VDP 40.1......................................................................................................... 29
5.1.3 Housing Dimensions VDP 60.1......................................................................................................... 31
5.2 Housing Dimensions of the Y-Repeater............................................................................................... 31
5.3 Installation ............................................................................................................................................ 32
5.3.1 Installation Notes............................................................................................................................... 32
5.3.2 Mounting Cut-out............................................................................................................................... 32
5.3.3 Mounting Dimensions VDP 16.1........................................................................................................ 34
5.3.4 Mounting Dimensions VDP 40.1........................................................................................................ 35
5.3.5 Mounting Dimensions VDP 60.1........................................................................................................ 35
6 Display and Operating Components............................................................................ 37
6.1 Backlight Switch-off.............................................................................................................................. 37
6.1.1 General Information........................................................................................................................... 37
6.2 Operating and Error Displays............................................................................................................... 37
6.3 Foil Keyboard........................................................................................................................................ 38
6.3.1 System Requirements....................................................................................................................... 38
6.3.2 Position of the Buttons....................................................................................................................... 39
6.3.3 VDP 16.1 Keys and VDP 40.1 Keys.................................................................................................. 39
Function and Operating Keys (F... + OP...).................................................................................... 39
Use of an External Keypad............................................................................................................. 39
M-Keys........................................................................................................................................... 40
6.3.4 Keys VDP 60.1.................................................................................................................................. 41
Function and Special Keys (F... + S...)........................................................................................... 41
M-Keys .......................................................................................................................................... 42
Alphanumeric Block........................................................................................................................ 43
6.4 Touch Screen....................................................................................................................................... 43
6.5 LEDs at the Y-Repeater........................................................................................................................ 43
7 Interfaces..................................................................................................................... 45
7.1 Interfaces at the VDP............................................................................................................................ 45
7.1.1 View on the Connector Panel............................................................................................................ 45
7.1.2 General Information........................................................................................................................... 45
7.1.3 Overview............................................................................................................................................ 45
7.1.4 S3/S4 Rotary Switch.......................................................................................................................... 46
Overview......................................................................................................................................... 46
7.1.5 DC 24 V Voltage Supply.................................................................................................................... 46
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Page
7.1.6 XUSB Interfaces................................................................................................................................ 47
7.1.7 G4 Display Interface.......................................................................................................................... 48
7.1.8 Combined Keyboard/Mouse Interface............................................................................................... 48
7.1.9 Mouse Interface................................................................................................................................. 48
7.1.10 PROFIBUS DP Interface................................................................................................................... 49
7.2 Intefaces at the Y-Repeater.................................................................................................................. 50
7.2.1 View on the Connector Panels.......................................................................................................... 50
7.2.2 Description of the Interfaces - Overview............................................................................................ 51
7.2.3 Connection of the Y-Repeater (Block Diagram)................................................................................ 51
7.2.4 G4 Display Interfaces........................................................................................................................ 51
7.2.5 Digital 24 V Input (Changeover Input)............................................................................................... 52
8 Maintenance................................................................................................................ 55
8.1 General Information.............................................................................................................................. 55
8.2 LCD Display.......................................................................................................................................... 55
8.3 Connecting two VDPs via the Y-Repeater............................................................................................ 56
9 Software....................................................................................................................... 57
9.1 Touch Screen Software........................................................................................................................ 57
10 Environmental Protection and Disposal ...................................................................... 59
10.1 Environmental Protection...................................................................................................................... 59
10.2 Disposal................................................................................................................................................ 59
11 Ordering Information.................................................................................................... 61
11.1 Type Designation Code........................................................................................................................ 61
11.1.1 General Information........................................................................................................................... 61
11.2 VDP 16.1.............................................................................................................................................. 61
11.3 VDP 40.1.............................................................................................................................................. 62
11.4 VDP 60.1.............................................................................................................................................. 63
11.5 Accessories.......................................................................................................................................... 64
11.5.1 Y-Repeater........................................................................................................................................ 64
11.5.2 Connecting Cable to Control Cabinet PC IPC 40.2........................................................................... 64
12 Service and Support.................................................................................................... 65
Index............................................................................................................................ 67
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Table of Contents

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1 System Presentation
1.1 Brief Description of the VDP 16.1, VDP 40.1 and VDP 60.1
Operator Displays
The VDP 16.1/40.1/60.1 operator displays are passive operator and visualiza‐
tion terminals. They form a PC-based operator terminal when used with a
control cabinet PC (IPC) equipped with a G4 display interface. At present, the
IPC 40.2, VSB 40.1 or VPB 40.1 devices are available as control cabinet PCs.
While the VDP 16.1, VDP 40.1 and VDP 60.1 displays are mounted in the door
of the control cabinet or on a bracket with little mounting depth, the control
cabinet PC (IPC) can for example be mounted in the control cabinet. Data is
transmitted between control cabinet PC and VDP 16.1/40.1/60.1 operator dis‐
play via G4 display interface.
Y-repeater A Y-repeater is an accessory to connect VDP devices to a control cabinet PC
(see chapter 11.5 "Accessories" on page 64). The Y-repeater can be used
to connect two VDP devices to a control cabinet PC (IPC).
1.2 Variants
1.2.1 Characteristic Features
The displays are available as differnet variants, see type designation code in
chapter 11.1 "Type Designation Code" on page 61. They differ in display size
and touch screen capability.
VDP 16.1 BB - BK
Customized design for Bosch - AC -
Display 304.8 mm TFT (12")
Touch screen Yes Yes No
Keys (foil keyboard) No No 16 machine
function keys
Fig.1-1: Characteristic features of the VDP 16.1 devices
VDP 40.1 BE - BI
Customized design for Bosch AG
Display 381 mm TFT (15")
Touch screen Yes Yes No
Keys (foil keyboard) No No 16 machine
function keys
Fig.1-2: Characteristic features of the VDP 40.1 devices
VDP 60.1 BL
Display 304.8 mm (12")
Touch screen No
Keys (foil keyboard) Machine function keys and alphanumeric keys
Fig.1-3: Characteristic features of the VDP 60.1 devices
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System Presentation

1.2.2 Displays with Foil Keyboard
The front panel with foil keyboard consists of a 4 mm thick aluminum panel with
beveled edges covered by a chemical resistant polyester foil with embossed
keys. Machine functions keys are integrated in the application-oriented function
keypad.
1.2.3 Displays with Touch Screen
The front panel with touch screen allows to operate the application software via
the touch-sensitive surface of the display without keyboard and mouse.
Danger of destruction of the touch screen if
operated with inappropriate objects (e.g.
screwdriver).
NOTICE
Operate the touch screen only with your finger or with a touch pen.
1.2.4 VDP 16.1 Variants
VDP 16.1 - Variants
VDP 16.1BB with touch screen
Fig.1-4: VDP 16.1 with touch screen
VDP 16.1AC with touch screen, without front USB, customized Bosch design
Principally, they differ from the standard variant in its rounded edges, the miss‐
ing USB connection and the different mounting dimensions.
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System Presentation

VDP 16.1BK with keypad and 16 M-keys, standard variant
Fig.1-5: VDP 16.1 with foil keyboard
1.2.5 VDP 40.1 - Variants
VDP 40.1BE with touch screen
Fig.1-6: VDP 40.1 with touch screen
VDP 40.1AG with touch screen, without front USB, customized Bosch design
Principally, they differ from the standard variant in its rounded edges, the miss‐
ing USB connection and the different mounting dimensions.
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System Presentation

VDP 40.1BI with foil keyboard and 16 machine function keys, standard variant
Fig.1-7: VDP 40.1 with foil keyboard
1.2.6 VDP 60.1
VDP 60.1BL with foil keyboard, 16 machine function keys, alphanumeric keys
and 12" display
Fig.1-8: VDP 60.1 with foil keyboard
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System Presentation