Bosch PowerPack 400 User manual

Robert Bosch GmbH
Bosch eBike Systems
72703 Reutlingen
GERMANY
www.bosch-ebike.com
0 275 U07 XPX (2017.05) T / 40
Active Line/Performance Line Active Line/Performance Line
This manual contains important safety,
performance and service information.
Read and understand it along with the
information provided to you by your
bicycle manufacturer before using the
product, and keep it for reference.
Este manual contiene información
importante de seguridad, rendimiento y
mantenimiento. Léalo y asegúrese de
entenderlo junto con la información que
le ha facilitado el fabricante de su
bicicleta antes de usar el producto;
guárdelo a modo de referencia.
Cette notice contient d’importantes
informations sur la sécurité, les
performances et l’entretien. Lisez-les et
comprenez-les ainsi que les informations
fournies par le fabricant de votre vélo
avant d’utiliser le produit, et conservez-
les pour référence ultérieure.
Owner’s Manual – The Bosch Drive System
PowerPack
BBS261: 0 275 007 538 | BBS266: 0 275 007 524 | BBS271: 0 275 007 533 | BBS276: 0 275 007 534
BBR261: 0 275 007 526 | BBR266: 0 275 007 525 | BBR271: 0 275 007 535 | BBR276: 0 275 007 536
en Original instructions
fr Notice originale
es Manual original
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0 275 U07 XPX | (8.5.17) Bosch eBike Systems
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Using Your Operator’s Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
On-Product Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Handling the lithium-ion battery pack “PowerPack”. . . . . . . . . . . . . . . . . . . . . . . . 4
Safety warnings for Bosch eBike batteries. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product Description and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance/Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Battery Recycling Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Bosch eBike Systems 0 275 U07 XPX | (8.5.17)
Introduction
Thank You for Purchasing a Bosch Drive System Equipped Bicycle!
Your Bosch eBike system team appreciates having you as a customer and wishes you many years of safe and satisfied use
of your bicycle.
General Warnings
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions
may result in death or serious injury.
Save all safety warnings and instructions for future
reference.
The term “battery pack” used in these operating instruc-
tions refers to all original Bosch eBike battery packs.
About Warnings
This manual contains many “DANGER”, “WARNING”, and
“CAUTION” indicators concerning the consequences of
failing to use, assemble, maintain, store, inspect and dis-
pose of a Bosch-equipped eBike in a safe manner.
The combination of the safety alert symbol and the word
“DANGER” indicates a hazardous situation that, if not
avoided, will result in death or serious injury.
The combination of the safety alert symbol and the word
“WARNING” indicates a hazardous situation that, if not
avoided, could result in death or serious injury.
The combination of the safety alert symbol and the word
“CAUTION” indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury.
This manual contains important safety, performance
and service information. Read it before you take the
first ride on your new bicycle, and keep it for reference.
The manual can also be found online at
www.bosch-ebike.com.
This manual is intended to be read together with the
separate user manual provided with your bicycle. Be
sure to read all provided documents including labels on
the product before your first ride.
Read ALL accompanying manuals before riding the
bike for the first time. Your Bosch Drive System comes
with additional manuals and documents provided by the
manufacturer of the bicycle and other components. Fail-
ure to read and understand safety information can result
in death or serious injury.
Take responsibility for your own SAFETY. If you have
any questions or do not understand something, contact
your Bosch eBike dealer or the bicycle or component
manufacturer.
Some eBike accessories may present a choking
hazard to small children. Keep these accessories away
from children.
The Bosch Drive System adds weight to your bicycle
which you may not be used to lifting. Avoid injury; use
proper lifting techniques.
Using Your Operator’s Manual
In addition to the functions shown here, changes to soft-
ware relating to troubleshooting and functional enhance-
ments may be introduced at any time.
Graphics
The bicycle shown in this manual may differ slightly from
your bicycle, but will be similar enough to help you under-
stand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined by
facing in the direction the bicycle will travel when going for-
ward. When you see a broken line (------), the item referred
to is hidden from view.
WARNING
CAUTION
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On-Product Warning Labels
ASafety warnings,“PowerPack”
Warning labels have been placed on the Bosch eBike
System for your protection. Read and follow the
instructions of the labels on the product carefully. If
a label becomes illegible or comes off, contact your
Bosch bicycle dealer to obtain a replacement.
Replacement safety labels are provided by Bosch at no
charge.
A
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Handling the lithium-ion battery pack “PowerPack”
Safety warnings for Bosch eBike
batteries
Read and understand all safety
warnings and instructions. Failure to
follow the warnings below could result
in death or serious injury.
Save all safety warnings and instructions for future
reference.
The term “battery pack” used in these operating instruc-
tions refers to all original Bosch eBike battery packs.
Do not puncture or crush the battery pack. Do sub-
ject the battery pack to mechanical impacts or modi-
fy it in any way. Do not use the battery pack if it shows
visible damage. Otherwise, there is the risk of a fire or an
explosion, which can cause death or serious injury.
Protect the battery pack against heat (e.g., tem-
perature > 140 °F), fire and immersing into
water. Otherwise, there is the risk of an explosion.
Use only original Bosch battery packs approved for
your eBike by the manufacturer and purchased from
a trusted source. Use of non-approved or counterfeit
battery packs can lead to death or serious injury.
Remove the battery pack from the eBike before
beginning work (e.g. inspection, repair, assembly,
maintenance, work on the chain, etc.) on the eBike,
transporting it by car or plane, or storing it. Uninten-
tional activation of the eBike system poses a risk of in-
jury.
Do not open the battery pack. There is a risk of a short
circuit. Opening the battery pack voids any and all
warranty claims.
If it is not being used, keep the battery pack away
from paper clips, coins, keys, nails, screws or other
smallmetalobjectsthatcanmakeaconnectionfrom
one terminal to another. Shorting the battery pack
terminals together may cause burns or a fire. For any
damage caused by shorting the terminals in this way,
any and all warranty claims through Bosch shall be
invalid.
Avoid mechanical loads and exposure to high tem-
peratures. These can damage the battery cells and
cause the flammable contents to leak out.
Do not place the charger or battery pack near flam-
mable materials. Charge battery packs only when
dry and in a fireproof area. There is a risk of fire due to
the heat generated during charging.
The eBike battery must not be left unattended while
charging.
If it is abused, then liquid may be ejected from the
battery pack. Avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from
the battery pack may cause skin irritations or burns.
Battery packs must not be subjected to mechanical
impacts. There is a risk that the battery pack will be
damaged causing vapors to escape. The vapors can
irritate the respiratory system. Provide for fresh air and
seek medical attention in case of complaints.
The battery may give off fumes if it becomes dam-
agedorisusedincorrectly.Provideafreshairsupply
and seek medical advice in the event of pain or dis-
comfort of being exposed to these fumes. These
fumes may irritate the respiratory tract.
Charge the battery pack only with original Bosch
battery chargers. When using non-original Bosch
chargers, the risk of fire cannot be excluded.
DANGER
max.140°F
WARNING
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Use the battery pack only together with eBikes that
haveanoriginal Bosch eBike drive system.This is the
only way to protect the battery pack against dangerous
overload.
Use only original Bosch battery packs approved for
your eBike by the manufacturer. Using other battery
packs can lead to injuries and pose a fire hazard. When
using other battery packs, the warranty is void and
Bosch shall not assume any liability.
Do not use the rack-type battery pack as a handle.
Lifting the eBike up by the battery pack can cause
damage to the battery pack.
Read and observe the safety warnings and instruc-
tions in all operating instructions of the eBike
system and your eBike.
Keep the battery pack out of reach of children.
The safety of both our products and customers is
important to us. Our PowerPacks are lithium-ion batter-
ies which have been developed and manufactured in ac-
cordance with the latest technology. We comply with or
exceed the requirements of all relevant safety stan-
dards. When charged, these lithium-ion batteries con-
tain a high level of energy. In the case of a fault (which
may not be detectable from the outside), lithium-ion
batteries can, in very rare cases and under unfavourable
conditions, catch fire.
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Product Description and Specifications
Product Features
All representations of bike components, with the exception
of the battery packs and their holders, are schematic and
can deviate from your eBike.
1Holder for the rack-type battery pack
2Rack-type battery pack
3Operation and charge-control indicator
4On/Off button
5Key for the battery pack lock
6Battery pack lock
7Upper holder for the standard battery pack
8Standard battery pack
9Bottom holder for the standard battery pack
10 Cover lid (supplied only on eBikes with
2 battery packs)
11 Battery charger
12 Socket for charge connector
13 Charge socket cover
1
11
9
12
13
8
6
5
5
7
2
13
12
4
3
3
4
6
10
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Technical Data
Assembly
Put the battery pack down only on clean surfaces. In
particular, avoid getting the charge socket and the con-
tacts dirty, e.g., with sand or soil.
Checking the Battery Pack Before Using for the
First Time
Check the battery pack before charging it or using it with
your eBike for the first time.
To do this, press the On/Off button 4to switch on the bat-
tery pack. If no LED for the charge-control indicator 3lights
up, then the battery pack may be damaged.
When at least one of the LEDs, but not all, for the charge-
control indicator 3is lit, then fully charge the battery pack
before using it for the first time.
Do not attempt to charge or use a damaged battery
pack. Please contact an authorized Bosch eBike dealer.
Charging the Battery Pack
Onlyusethe BoschchargerprovidedwithyoureBike
or an identical original Bosch charger. Only this
charger is matched to the lithium-ion battery pack used
in your eBike.
Note: The battery pack is supplied partially charged. To
ensure full battery pack capacity, completely charge the
battery pack in the charger before using it for the first time.
To charge the battery pack, read and follow the operating
instructions for the charger.
The battery can be charged at any level of charge. Interrupt-
ing the charging process does not damage the battery pack.
The battery pack is equipped with a temperature control in-
dicator, which enables charging only within a temperature
range between 32 °F and 104 °F.
When the battery pack is not within the
charging temperature range, three
LEDs of the charge-control indicator 3
flash. Disconnect the battery pack from
the charger until its temperature has ad-
justed.
CAUTION: Do not connect the battery pack to the
chargeruntilithasreachedthe permissiblecharging
temperature.
Charge-control Indicator
When the battery pack is switched on, the five green LEDs
for the charge-control indicator 3indicate the charge con-
dition of the battery pack.
Here, each LED indicates approx. 20 % capacity. When the
battery pack is completely charged, all five LEDs light up.
The charge-control for the switched on battery pack is also
indicated on the display for the on-board computer. Read
and follow the operating instructions for the drive unit and
the on-board computer.
Lithium-ion battery pack PowerPack 400 PowerPack 500
Article number
– Standard battery pack
– Rack-type battery pack
0 275 007 524/538
0 275 007 525/526
0 275 007 533/534
0 275 007 535/536
Rated voltage V= 36 36
Rated capacity Ah 11 13.4
Energy Wh 400 500
Operating temperature °F +23...+104 +23...+104
Storage temperature °F +14...+140 +14...+140
Permitted charging temperature range °F +32...+104 +32...+104
Weight, approx. lb 5.5/5.7 5.7/6.0
Degree of protection IP 54 (dust and splash water
protected)
IP 54 (dust and splash water
protected)
This device is in compliance with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device must not cause harmful interference, and
(2) this device must accept any interference that is received, including interference that may cause undesired operation.
This device is in compliance with CAN ICES-3(B)/NM B-3(B).
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When the capacity of the battery pack is below 5 %, all LEDs
for the charge-control indicator 3on the battery pack turn
off; however, the on-board computer does provide an addi-
tional indicator function.
After charging, disconnectthebatteryfromthechargerand
the charger from the network.
Using Two Battery Packs for One eBike
(optional)
An eBike can also be equipped with two battery packs by
the manufacturer. In this case, one of the charge sockets is
not accessible or is sealed by the eBike manufacturer with
a sealing cap. Charge the battery packs only at the
accessible charge socket.
Never open charge sockets that have been sealed by
the manufacturer. Charging at a previously sealed
charge socket can lead to irreparable damage.
If you have an eBike that is designed for two battery packs
and you want to use it with only one battery pack, cover off
the contacts of the unused socket using the cover lid 10
provided because otherwise the open contacts pose a risk
of short-circuiting.
Charging with Two Battery Packs Inserted
If two battery packs are mounted on one eBike, both bat-
tery packs can be charged using the unsealed connection.
The charging process will charge both battery packs alter-
nately, automatically switching between both battery
packs numerous times. The charging times add up.
Both battery packs are also discharged alternately during
operation.
If you take the battery packs out of the holders, you can
charge each battery pack individually.
Charging with One Battery Pack Inserted
If only one battery pack is inserted, then you can charge
only the battery pack that has the accessible charge socket
on the bike. You can charge the battery pack with the
sealed charge socket only when you take the battery pack
out of the holder.
Inserting and removing the battery pack
Always switch off the battery pack and the eBike
system when you insert the battery pack into the
holder or when you take it out of the holder.
In order for the battery pack to be inserted, the key 5must
be inserted into the lock 6and the lock must be unlocked.
To insert the standard battery pack 8, place it with the
contacts on the lower holder 9on the eBike (the battery
pack can be inclined up to 7° to the frame). Tilt it into the
upper holder 7until it engages.
To insert the rack-type battery pack 2, slide it with the
contacts facing ahead until it engages in the holder 1of the
rear rack/carrier.
Always check that the battery pack is locked in
place. To do this, pull on the battery pack handle (after
the key has been removed).
Check if the battery pack is tightly seated. Always lock the
battery pack with lock 6; otherwise the lock can open and
the battery pack could fall out of the holder.
8
5
6
9
1
2
5
6
7
7°
10
10
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Afterlocking,always remove the key5from the lock6.This
prevents the key from falling out and the battery pack from
being removed by unauthorized persons when the eBike is
parked.
To remove the standard battery pack 8, switch it off and
unlock the lock with the key 5. Tilt the battery pack out of
the upper holder 7and pull it out of the lower holder 9.
To remove the rack-type battery pack 2, switch it off and
unlock the lock with the key 5. Pull the battery pack out of
the holder 1.
Operation
Initial Operation
Use only original Bosch battery packs approved for
your eBike by the manufacturer and purchased from
a trusted source. Use of non-approved or counterfeit
battery packs can lead to death or serious injury.
Switching On and Off
Switching the battery pack on is one of the ways of starting
the eBike system. Read and follow the operating instruc-
tions for the drive unit and the on-board computer.
Before switching on the battery pack or the eBike system,
check that the lock 6is locked.
To switch on the battery pack, press the On/Off button 4.
The LEDs for indicator 3light up and, at the same time,
indicate the charge condition.
Always check that the battery pack is locked in
place. To do this, pull on the battery pack handle (after
the key has been removed).
Note:When thebattery packcapacity isbelow 5 %,none of
the LEDs for charge-control indicator 3will light up. Only
the on-board computer will indicate if the eBike system is
switched on.
To switch off the battery pack, press the On/Off button 4
again. The LEDs for indicator 3go out. This also switches
off the eBike system.
When no power output from the eBike drive unit is request-
ed for approx. 10 minutes (e. g., because the eBike is
parked) and no button for the drive on-board computer or
operating unit is pressed, then the eBike system, and thus
the battery pack, automatically switches off to save energy.
The battery pack is protected against deep discharging,
overcharging, overheating and short-circuiting by the
“Electronic Cell Protection (ECP)”. In case of hazardous
situations, a protective circuit automatically switches off
the battery pack.
When a defect in the battery pack is de-
tected, two LEDs for the charge-control
indicator 3flash. In this case, please
contact an authorized Bosch eBike
dealer.
Transport
Always remove the battery pack from the bicycle be-
fore transporting the bicycle on a vehicle bike rack.
Failure to remove the battery pack when using a vehicle
bikerackcanlead to death or seriousinjury.Thebattery
may detach during transport and cause an accident to
following vehicles.
Alwaysusean approved and compatible bicyclerack
when transporting your eBike. The Bosch Drive Sys-
tem adds weight to the bicycle. Refer to your bicycle
rack manual to be sure your eBike is compatible. Over-
loading a bike rack can result in death or serious injury.
Use proper lifting techniques because electric bikes
are generally heavier than bicycles.
Ship batteries only when the housings are undamaged.
Tape or mask off open contacts and pack up the battery in
such a way that it cannot move around in the packaging.
Notify your parcel service that the package contains
dangerous goods. Please also follow possibly more de-
tailed national regulations. Always check the state and
federal regulations before attempting to ship your battery.
In case of questions concerning transport of the battery
packs, please contact an authorized Bosch eBike dealer.
Bosch eBike dealers can also provide suitable transport
packaging.
Maintenance/Cleaning
Do not open any of the components. Service should
only be carried out at an authorized Bosch eBike
dealer.Failure tofollow the abovewarningmay resultin
death or serious injury. Refer to your bicycle manual or
component manual for all non-Bosch Drive System com-
ponents.
Always remove the battery pack before performing
any bicycle inspection, maintenance or repair.
Failure to remove the battery pack before performing
bicycle inspection, maintenance or repair can lead to
serious injury.
WARNING
WARNING
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Bosch eBike Systems 0 275 U07 XPX | (8.5.17)
If replacing your battery, only buy a genuine Bosch
battery pack from an approved source. See your
Bosch eBike dealer for original Bosch parts.
Alwaysswitchthe battery pack off wheninsertingor
removingitfromtheholder. Neverattempttoinsertor
remove the battery pack while riding the bike.
Do not charge or use your eBike in any area with a
potentially explosive atmosphere, such as at a fuel-
ingarea,orinareaswheretheaircontainschemicals
or particles (such as grain, dust, or metal powders).
Obey all signs and follow all instructions.
Do not submerge your eBike components in water,
or wash with pressurized hose. Your Bosch battery is
designed to be water tight to rain water or non-pressure
hose washing.
Note down the manufacturer and the number of the
key. In case the keys are lost, please contact an autho-
rized Bosch eBike dealer. Please provide the name of
the manufacturer and the number of the key.
Do not paint any components of the Bosch Drive
System as this may cause premature failure of the
components.
After Sale Service and Customer Assistance
In case of questions concerning the eBike system and its
components, please contact an authorized Bosch eBike
dealer.
Contact data for authorized Bosch eBike dealers can be
found at www.bosch-ebike.com
When the battery pack is no longer operative, please
contact an authorized Bosch eBike dealer.
Cleaning
Do not submerge your eBike components in water,
or wash with pressurized hose. Your Bosch battery is
designed to be water tight to rain water or non-pressure
hose washing.
Keep all components of your eBike clean, especially the
battery pack contacts and the corresponding holder
contacts.
All components including the drive unit may not be
immersedin wateror cleanedwitha high-pressure cleaner.
Clean them carefully with a soft, damp cloth (using only
mild soap and water).
Storing
Notes for Optimum Handling of the
Battery Pack
The battery pack life can be extended if properly main-
tained and especially if operated and stored at the right
temperatures.
With increasing age, however, the battery pack capacity
will diminish, even if properly maintained.
A significantly reduced operating period after charging
indicates that the battery pack is worn out and must be re-
placed. You can replace it yourself by purchasing a genuine
Bosch PowerPack from an authorized Bosch eBike dealer.
Rechargingthe BatteryPackBefore andDuringStorage
Whennotusing the battery pack foralonger period, charge
it to approx. 60 % (3 to 4 LEDs lit on the charge-control
indicator 3).
Check the charge condition after 6 months. When only one
LED on the charge-control indicator 3lights up, recharge
the battery pack again to approx. 60 %.
Note: When the battery pack is stored discharged (empty)
for longer periods, it can become damaged despite the low
self-dischargingfeature,andthebatterypackcapacitymay
be strongly reduced.
It is not recommended to have the battery pack connected
permanently to the charger.
Storage Conditions
Store the battery pack in a dry, well-ventilated location.
Protectthe batterypack againstmoisture andwater. Under
unfavorable weather conditions, it is recommended e. g.,
to remove the battery pack from the eBike and store it in an
enclosed location until it is used again.
Store the eBike batteries in the following locations:
– in a room with a smoke alarm
– away from combustible or easily flammable objects
– away from heat sources
Store the batteries at temperatures between 0 °C and
20 °C. Never store them at temperatures below –10 °C or
above +60 °C. To ensure that the lifetime is as long as
possible, storage at approx. 20 °C (room temperature) is
recommended.
Make sure that the maximum storage temperature is not ex-
ceeded. As an example, store the battery pack out of direct
sunlight and do not leave it in a vehicle during the summer.
Itis recommended tonotstore the batterypack on the bike.
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Troubleshooting
Cause Corrective Action
Two LEDs of the battery pack flashing
Battery pack defective Contact an authorized bicycle dealer.
Three LEDs of the battery pack flashing
Battery pack too warm or too cold Disconnect the battery from the charger until the charging
temperature range has been reached.
Do not connect the battery pack to the charger until it has reached
the permissible charging temperature.
No LED flashes (one or more LEDs light up continuously
depending on the charging state of the eBike battery pack).
The charger is not charging. Contact an authorized bicycle dealer.
No charging procedure possible (no indication on the battery pack)
Plug not inserted correctly Check all plug connections
Contacts of battery pack dirty Carefully clean the contacts on the battery pack.
Socket outlet, cable or charger defective Check household voltage; have charger checked through bicycle
dealer
Battery pack defective Contact an authorized bicycle dealer.
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Battery Recycling Program
General Warnings
Disposal
The drive unit, on-board computer (incl. the
operating unit), battery pack, speed sensor,
accessories and packaging should be sorted for
environmentally-friendly recycling.
Do not dispose of eBikes and their components with the
household waste!
Tape or mask off the contact surfaces of the battery pack’s
terminals with adhesive tape before disposing of battery
packs.
Do not touch heavily damaged eBike batteries with your
bare hands. Electrolyte may escape and cause skin irrita-
tion. Store the battery in a safe location outdoors. Cover
the pins if necessary and inform your dealer. They will help
you to dispose of it properly.
You may recycle your Bosch
battery pack by calling
1-800-822-8837.
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0 275 U07 XPX | (8.5.17) Bosch eBike Systems
Table des matières
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Avertissements généraux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Utilisation de votre notice d’utilisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Étiquettes d’avertissement sur le produit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Utilisation de l’accu Lithium-Ion « PowerPack » . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Consignes de sécurité pour les batteries d’eBike Bosch. . . . . . . . . . . . . . . 4
Description et performances du produit . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Montage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fonctionnement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Entretien/nettoyage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Dépannage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Programme de recyclage des accus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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Bosch eBike Systems 0 275 U07 XPX | (8.5.17)
Introduction
Merci d’avoir acheté un vélo équipé du système d’entraînement Bosch !
L’équipe eBike Systems de Bosch apprécie de vous compter parmi ses clients et vous souhaite de nombreuses années
d’utilisation de votre vélo en toute sécurité et pour votre entière satisfaction.
Avertissements généraux
Lisez tous les avertissements de sécurité et
touteslesinstructions.Lefait de ne pas respec-
ter les avertissements et les instructions peut en-
traîner des blessures graves ou mortelles.
Conserveztouslesavertissementsettouteslesinstruc-
tions pour pouvoir s’y reporter ultérieurement.
Le terme « batterie » utilisé dans la présence notice
d’utilisation désigne une batterie d’eBike Bosch d’origine.
À propos des avertissements
Ce manuel contient de nombreuses mises en garde
(«DANGER», « AVERTISSEMENT » et « ATTENTION »)
portant sur les conséquences liées au non-respect des ins-
tructions relatives à l’utilisation, au montage, à l’entretien,
au stockage, à l’inspection et à la mise au rebut d’un eBike
équipé Bosch de manière sécurisée.
L’association du symbole d’alerte de sécurité au mot
«DANGER»indiqueunesituationdangereusequi,àdéfaut
d’être évitée, entraînera des blessures graves ou mor-
telles.
L’association du symbole d’alerte de sécurité au mot
« AVERTISSEMENT » indique une situation dangereuse
qui, à défaut d’être évitée, peut entraîner des blessures
graves ou mortelles.
L’association du symbole d’alerte de sécurité au mot
« ATTENTION » indique une situation dangereuse qui, à
défaut d’être évitée, peut entraîner des blessures légères
ou modérées.
Cette notice contient d’importantes informations
sur la sécurité, les performances et l’entretien. Veuil-
lezla lire avantd’utiliservotre vélopourla premièrefois,
et la conserver pour référence ultérieure. Vous pouvez
également retrouver cette notice en ligne à l’adresse
www.bosch-ebike.com.
Cette notice est destinée à être lue conjointement
avec le manuel utilisateur séparé fourni avec votre
vélo. Assurez-vous de lire tous les documents fournis y
compris les étiquettes apposées sur le produit avant la
première utilisation.
Lisez TOUS les manuels et TOUTES les notices
jointes avant d’utiliser votre vélo pour la première
fois.Votre système d’entraînement Bosch est livré avec
d’autres manuels et documents fournis par le fabricant
du vélo et des autres éléments. Ne pas lire ou ne pas
comprendre les informations de sécurité peut entraîner
des blessures graves ou mortelles.
Assumez la responsabilité de votre propre SÉCU-
RITÉ. En cas de question ou d’incompréhension,
contactez votre revendeur ou le fabricant du vélo ou de
l’élément.
Certains accessoires de l’eBike peuvent présenter
un risque d’étouffement pour les petits enfants.
Conservez ces accessoires hors de portée des enfants.
Le système d’entraînement Bosch alourdit votre
vélo. Vous n’avez peut-être pas l’habitude de le sou-
lever. Évitezdevousblesserenutilisantdestechniques
de levage appropriées.
Utilisation de votre notice d’utilisation
Nous nous réservons le droit d’apporter à tout moment des
modifications au logiciel pour corriger des erreurs ou pour
étendre les fonctionnalités décrites dans la présente
notice.
Graphiques
Levéloillustrédanscette notice peut être légèrement diffé-
rent de votre vélo, mais il est suffisamment similaire pour
vous permettre de comprendre nos instructions.
Les côtés DROIT et GAUCHE sont déterminés en se plaçant
en situation, dans le sens de la marche du vélo. Lorsqu’une
ligne en pointillé (------) apparaît, l’élément auquel il est fait
référence n’est pas visible.
AVERTISSEMENT
ATTENTION
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0 275 U07 XPX | (8.5.17) Bosch eBike Systems
Étiquettes d’avertissement sur le produit
AAvertissements, « PowerPack »
Des étiquettes d’avertissement ont été placées sur
le système eBike de Bosch pour votre sécurité. Lisez
attentivementetobservezlesconsignesfigurantsur
ces étiquettes. Au cas où une étiquette venait à se
décoller ou à devenir illisible, adressez-vous à votre
revendeur Bosch pour obtenir une étiquette de rem-
placement.Lesétiquettesdesécuritéderechangesont
fournies gratuitement par Bosch.
A
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Bosch eBike Systems 0 275 U07 XPX | (8.5.17)
Utilisation de l’accu Lithium-Ion « PowerPack »
Consignes de sécurité pour les
batteries d’eBike Bosch
Lisez et comprenez tous les avertis-
sements et toutes les instructions.
Le fait de ne pas respecter les avertis-
sementsci-dessouspeut entraînerdes
blessures graves ou mortelles.
Conserveztouslesavertissementsettouteslesinstruc-
tions pour pouvoir s’y reporter ultérieurement.
Le terme « batterie » utilisé dans la présence notice
d’utilisation désigne une batterie d’eBike Bosch d’origine.
Ne perforez pas et n’écrasez pas l’accu. Ne percutez
pas l’accu et n’essayez pas de le modifier de quelque
façon que ce soit. N’utilisez pas l’accu s’il présente des
dommages visibles. Risque d’incendie ou d’explosion
pouvant entraîner des blessures graves ou mortelles.
Protégez l’accu contre la chaleur (par ex., tem-
pératures > 140 °F), le feu et l’immersion dans
l’eau. Risque d’explosion.
Utilisez uniquement les accus d’origine Bosch auto-
risés par le fabricant pour votre vélo électrique et
achetés auprès d’une source fiable. L’utilisation
d’accus non homologués ou de contrefaçon peut en-
traîner des blessures graves ou mortelles.
Retirez l’accu de l’eBike avant de commencer à
travailler (par ex. inspection, réparation, montage,
entretien, travaux au niveau de la chaîne, etc.) sur
l’eBike,deletransporterenvoitureouenavionoude
le ranger. Une activation involontaire du système eBike
risque de provoquer des blessures.
Ne pas ouvrir l’accu. Risque de court-circuit. L’ouver-
ture de l’accu entraîne l’annulation de la garantie.
Tenez l’accu non-utilisé à l’écart de toutes sortes
d’objets métalliques tels qu’agrafes, pièces de mon-
naie, clés, clous, vis ou autres, car un pontage pour-
rait provoquer un court-circuit. Un court-circuit entre
les contacts d’accu peut provoquer des brûlures ou un
incendie. La garantie de Bosch est annulée dans en cas
de dommages provoqués par un court-circuit survenant
dans ce contexte.
Évitez les contraintes mécaniques ou les forts
échauffements. Ils risqueraient d’endommager les
cellulesdel’accuoude provoquerdesfuitesdematières
inflammables.
Ne placez jamais le chargeur et l’accu près de maté-
riaux inflammables. Ne chargez les accus qu’à l’état
sec et dans un endroit résistant au feu. Il y a en effet
risque d’incendie pendant la charge du fait de l’échauf-
fement de l’accu.
Ne pas laisser l’accu de l’eBike sans surveillance
pendant sa recharge.
En cas d’une utilisation erronée, du liquide peut
s’échapper de l’accumulateur. Evitez tout contact.
En cas de contact accidentel, nettoyez à l’eau. Si le
liquide entre en contact avec les yeux, veuillez alors
consulter un médecin. La substance liquide qui
s’échappe de l’accumulateur peut entraîner des irrita-
tions de la peau ou causer des brûlures.
Les accus ne doivent pas être soumis à des impacts
mécaniques. L’accu peut être alors endommagé et en-
traînerl’échappement devapeurs.Cesvapeurspeuvent
irriter le système respiratoire. Faites entrer de l’air frais
et consultez un médecin en cas d’inhalation.
En cas d’endommagement et d’utilisation non
conforme de l’accu, des vapeurs peuvent s’échap-
per. Bien aérer le local et consulter un médecin en
cas de malaise. Les vapeurs peuvent irriter les voies
respiratoires.
Ne recharger l’accu qu’avec un chargeur d’origine
Bosch. En cas d’utilisation d’un chargeur autre qu’en
chargeur d’origine Bosch, un risque d’incendie ne peut
être exclu.
DANGER
max.140°F
AVERTISSEMENT
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0 275 U07 XPX | (8.5.17) Bosch eBike Systems
N’utilisez l’accu qu’avec des vélos électriques équi-
pés d’un entraînement de vélo électrique d’origine
Bosch. Ceci protège l’accu contre une surcharge dange-
reuse.
N’utilisezqueles accusd’origineBoschautoriséspar
lefabricantpourvotre véloélectrique.L’utilisationde
tout autre accumulateur peut entraîner des blessures et
des risques d’incendie. Bosch décline toute responsabi-
lité et garantie dans le cas d’utilisation d’autres accus.
Ne pas utiliser l’accu de porte-bagages comme
poignée. Pour soulever le vélo, ne le saisissez pas au
niveau de l’accu car ce dernier risque alors d’être en-
dommagé.
Lisez et respectez les consignes de sécurité et les
instructions de toutes les notices d’utilisation du
système eBike, ainsi que la notice d’utilisation de
votre eBike.
Gardez l’accu hors de portée des enfants.
Nous attachons une grande importance à la sécurité de
nos produits et clients. Nos accus sont conçus et fabri-
qués conformément à l’état actuel de la technique. Ils
respectent et même dépassent les normes de sécurité
en vigueur. À l’état chargé, ces accus Lithium-Ion ont
une densité énergétique élevée. En cas de défectuosité
(souvent pas reconnaissable de l’extérieur), les accus
Lithium-Ion risquent dans certaines conditions défavo-
rables de s’enflammer.
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Bosch eBike Systems 0 275 U07 XPX | (8.5.17)
Description et performances du produit
Caractéristiques produit
Toutes les représentations des éléments du vélo, à l’excep-
tion des accus et de leurs supports, sont schématiques et
peuvent être différentes des éléments de votre eBike.
1Fixation de l’accu de porte-bagages
2Accu de porte-bagages
3Voyant de fonctionnement et d’état de charge
4Touche Marche/Arrêt
5Clé de la serrure de l’accu
6Serrure de l’accu
7Fixation supérieure de l’accu standard
8Accu standard
9Fixation inférieure de l’accu standard
10 Chape (seulement fourni pour les vélos électriques à
2 accus)
11 Chargeur
12 Prise pour fiche de charge
13 Couvercle fiche de charge
1
11
9
12
13
8
6
5
5
7
2
13
12
4
3
3
4
6
10
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0 275 U07 XPX | (8.5.17) Bosch eBike Systems
Caractéristiques techniques
Montage
Ne placez l’accu que sur des surfaces propres. Évitez
tout encrassement de la douille de charge et des
contacts, par ex. par du sable ou de la terre.
Contrôler l’accu avant la première utilisation
Contrôlez l’accu avant de le recharger ou de l’utiliser avec
votre vélo électrique la première fois.
Pour ce faire, appuyez sur la touche Marche/Arrêt 4pour
mettre l’accu en marche. Si aucune des LED de l’affichage
de l’état de charge 3ne s’allume, l’accu pourrait être en-
dommagé.
Si au moins une des LED s’allume mais pas la totalité des
LED de l’affichage de l’état de charge 3, alors rechargez
l’accu à fond avant la première utilisation.
Ne chargez pas un accu endommagé et ne l’utilisez
pas. Adressez-vous à un vélociste autorisé.
Charge de l’accu
N’utiliser que le chargeur d’origine Bosch fourni
avec le vélo électrique ou un chargeur identique.
Seul ce chargeur est adapté à l’accu à ions lithium utilisé
dans votre vélo électrique.
Note : L’accu est fourni en état de charge faible. Afin de
garantir la puissance complète de l’accu, rechargez-le
complètement dans le chargeur avant la première mise en
service.
Pour charger l’accu, lisez et respectez la notice d’utilisation
du chargeur.
L’accu peut être rechargé quel que soit son niveau de
charge. Le fait d’interrompre la charge n’endommage pas
l’accu.
L’accu est équipé d’un contrôle de température qui ne per-
met de charger l’accu que dans une plage de température
entre 32 °F et 104 °F.
Si l’accu se trouve à l’extérieur de la
plage de température prévue, trois LED
de l’affichage de l’état de charge 3
clignotent. Débranchez l’accu du
chargeur et laissez-le reprendre une
température adéquate.
ATTENTION :nebranchezpas l’accuauchargeurtant
qu’il n’a pas atteint la température de charge
admissible.
Accu Lithium-ion PowerPack 400 PowerPack 500
N° d’article
– Accu standard
– Accu de porte-bagages
0 275 007 524/538
0 275 007 525/526
0 275 007 533/534
0 275 007 535/536
Tension nominale V= 36 36
Capacité nominale Ah 11 13,4
Énergie Wh 400 500
Température de fonctionnement °F +23...+104 +23...+104
Température de stockage °F +14...+140 +14...+140
Plage de température de charge
admissible °F +32...+104 +32...+104
Poids, env. lb 5,5/5,7 5,7/6,0
Type de protection IP 54 (étanche à la poussière et
aux projections d’eau)
IP 54 (étanche à la poussière et
aux projections d’eau)
Cet appareil est conforme à la section 15 des réglementations FCC. Son fonctionnement est soumis aux deux conditions suivantes:
(1) cet appareil ne doit pas causer d’interférences nuisibles, et
(2) cet appareil doit accepter toutes les interférences, y compris celles qui pourraient provoquer un fonctionnement non souhaitable de
l’appareil.
Cet appareil est conforme au Règlement CAN ICES-3(B)/NM B-3(B).
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