BOXER AGRI MW 6070 User manual

BALE WRAPPER
MW 6070
USER MANUAL
P. de Heus en Zonen Greup B.V.
Stougjesdijk 153
3271 KB Mijnsheerenland
The Netherlands
Tel: [phone]
E-mail: [e-mail]

Balewrapper|Usermanual August2022
EN | ENGLISH
TRANSLATION OF THE ORIGINAL MANUAL

CONTENTS
August2022Balewrapper|Usermanual
1. Introduction ............................................................................................................................... 4
2. Safetyofuse .............................................................................................................................. 5
2.1 Safetyfirst ............................................................................................................................................ 5
2.2 Responsibility ....................................................................................................................................... 5
2.3 Generalsafety ...................................................................................................................................... 7
2.4 Operatingsafety................................................................................................................................... 8
2.5 Storagesafety....................................................................................................................................... 8
2.6 Maintenancesafety.............................................................................................................................. 9
3. Generaldescription .................................................................................................................. 10
3.1 Intendeduse ...................................................................................................................................... 10
3.2 Componentsandnames .................................................................................................................... 11
4. Instructionsforuse .................................................................................................................. 12
4.1 Commissioning ................................................................................................................................... 12
4.2 Addinggasolinetotheengine(modelswithengine)......................................................................... 14
4.3 Installationofthemachineatyourworksite .................................................................................... 15
4.3.1 Assembly ............................................................................................................................. 15
4.3.2 Inspection............................................................................................................................ 16
4.3.3 Loadingandadjustment ..................................................................................................... 18
4.3.4 Startingandstopping.......................................................................................................... 21
4.3.5 Wrapping............................................................................................................................. 21
5. Startingoperationsofthemachinewrapping........................................................................... 22
6. Transportation ......................................................................................................................... 24
7. Storage..................................................................................................................................... 25
8. Inspectionandmaintenance .................................................................................................... 26
8.1 Adjustmentofcomponents................................................................................................................ 26
9. Troubleshootingandproblemsolving ...................................................................................... 28
10. EECDeclarationofConformity.................................................................................................. 30

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Balewrapper|Usermanual August2022
1. Introduction
BoxerAgricultureEquipmentB.V.wantstothankyouforhavingchosentheMW6070balewrapper.Thetechnological
evolutionandthenewrequestoftheagriculturalworldhavepushedourcompanytoacontinueimprovement,
focusedontheproduct,onthequalityofthematerialsandonthequalityofwork.
Thismanualcontainsthedescriptionofthemachineandthenecessaryinstructionstocorrectlyuseit,alongwiththe
instructionsforordinaryandperiodicmaintenanceofthemachine.
Youwillfindonthechassisofeachmachine:theECbrandandaplateindicatinginformationaboutthe
manufacturer,themodelandserialnumber,theyearofconstruction,andtheweight.
Thisplatewithitsserialnumberwillbenecessaryforanyclaimandservice.
ExampleCEIdentificationPlate
Model Duration Enginepower
(hp)
Weight
(kg)
Sizebale
(cm)
MW6070 40sec.perbale 6 85 60x70

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August2022Balewrapper|Usermanual
2. Safetyofuse
IMPORTANT
Makesureallpotentialoperatorsofthisequipmentreadandunderstandthismanualandallsafetymessages
containedwithin.
2.1 Safetyfirst
Readthesesafetyrulesattentivelyandstrictlyfollowsuggestedprecautionstoavoidanypotentialdangerand
safeguardyourhealthandpersonalsafety.
ThepurposeofthismanualistofamiliarizetheoperatorwiththeoperationandregularservicingoftheMW6070
balewrapper.Rememberthatthetimespentonmaintenanceextendsthelifeofyourmachine.
Thesafetyinformationgiveninthismanualdoesnotreplaceanysafetycodes,insuranceneeds,federal,stateand
locallaws.Makesureyourmachinehasthecorrectequipmentrequiredbyyourlocallawsandregulations.
TheMW6070balewrapperismadeinaccordancewithallapplicablesafetyregulations.Toensuresafeuse,pay
attentiontoallwarningsandinstructions.
CAUTION
Thissymbolindicatesimportantsafetymessagesinthismanual.Whenyouseethissymbol,carefullyreadthis
messagethatfollowsandbealerttothepossibilityofpersonalinjuryordeath.
2.2 Responsibility
OperatorsareresponsibleforthesafeoperationandmaintenanceoftheirMW6070balewrapper.Eachoperator
mustensurethatyouandanyoneelsewhoisgoingtooperate,maintainorworkaroundthebalewrapperbe
familiarwiththeoperatingandmaintenanceproceduresandrelatedsafetyinformationcontainedinthismanual.
Thismanualwilltakeyoustep‐by‐stepthroughyourworkingdayandalertsyoutoallgoodsafetypracticesthat
shouldbeadheredtowhileoperatingtheMW6070balewrapper.
Remember,operatorsarethekeytosafety.Goodsafetypracticesnotonlyprotectoperatorsbutalsothepeople
aroundthem.Makethesepracticesaworkingpartofyoursafetyprogram.BecertainthatEVERYONEoperatingthis
equipmentisfamiliarwiththerecommendedoperatingandmaintenanceproceduresandfollowsallthesafety
precautions.Mostaccidentscanbeprevented.

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DONOTriskinjuryordeathbyignoringgoodsafetypractices:
• MW6070balewrapperownersmustgiveoperatinginstructionstooperatorsoremployeesbeforeallowing
themtooperatethemachine,andatleastannually.
• Themostimportantsafetyfeatureonthisequipmentisasafeoperator.Itistheoperator’sresponsibilityto
readandunderstandallSafetyandOperatinginstructionsinthemanualandtofollowthese.Mostaccidents
canbeavoided.
• Apersonwhohasnotreadandunderstoodalloperatingandsafetyinstructionsisnotqualifiedtooperatethe
machine.Anuntrainedoperatorexposeshimselfandbystanderstopossibleseriousinjuryordeath.
• DONOTmodifytheequipmentinanyway.Unauthorizedmodificationmayimpairthefunctionand/orsafety
andcouldaffectthelifeoftheequipment.
Safetysigns
1. Keepsafetysignscleanandlegibleatalltimes.
2. Replacesafetysignsthataremissingorhavebecomeillegible.
3. Ifacomponentwithasafetysign(s)affixedisreplacedwithanewpart,makesurenewsafetysign(s)are
attachedinthesamelocationsasthereplacedcomponents.
4. SafetysignsareavailablefromyourauthorizedDistributororDealerPartsDepartmentorthefactory.
Readtheinstructionmanual
beforeyoustartusingthe
machine.
DONOTattemptanyrepairson
themachineinoperation.
Switchofftheengineand
removetheignitionkeybefore
beginningmaintenanceor
repair.
DONOTstandneartherodsof
thepowerliftwhiletheliftis
controlled.
Keepasafedistancefromthe
machine.DONOTallowanyone
tobeatthedistanceoflessthan
50mfromthemachine.
DONOTopenandremove
protectiveguards,iftheengine
isworking.

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2.3 Generalsafety
1. Readtheoperator’sManualandallsafetysignscarefullybeforeoperating,maintaining,adjustingor
unpluggingthebalewrapper.
2. AllownoridersontheMW6070balewrapper.
3. Operateonlyatsafedistancefrombystanders.Cleartheareaofpeople,especiallysmallchildren,before
starting.
4. StopPTObeforedismountingtractor.
5. KeepfeetandhandsfromundertheMW6070balewrapperatalltimes.
6. Keepallshieldsinplace.Ifshieldremovalbecomesnecessaryforrepairs,replacetheshieldpriortouse.
7. DONOTstaybetweenthetractorandthemachine.
8. DONOTapproachtheMW6070balewrapperuntilallmotionhasstopped.
9. Allrotarybladeshavetheabilitytodischargeobjectsathighspeeds,whichcouldresultinseriousinjuryto
bystandersorpassers‐by,usewithextremecaution.
10. Placeallcontrolsinneutral,stoptractorengine,setparkbrake,removeignitionkeyandwaitforallmoving
partstostopbeforeservicing,adjusting,repairingorunplugging.
11. ReviewsafetyrelateditemsannuallywithallpersonnelwhowilloperateormaintaintheMW6070bale
wrapper.
12. DONOToperatemachineifyoufeelunwellorphysicallyunfit,inwhichcaseyoushouldstopworking.
13. Thismachinewasdesignedwithsafetyverymuchinmind.However,thereisnorealsubstituteforcautionand
attentioninpreventingaccidents.Onceanaccidenthashappened,itistoolatetothinkaboutwhatyoushould
havedone.
14. UseatractorequippedwithaRollOverProtectiveStructure(ROPS).Alwayswearyourseatbelt.Seriousinjury
orevendeathcouldresultfromfallingoffthetractor–particularlyduringaturnoverwhentheoperatorcould
bepinedundertheROPSorthetractor.
Usetherequestedindividualprotectiondevices.

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15. Neverexceedthelimitsofapieceofmachinery.Ifitsabilitytodoajob,ortodososafety,isinquestion–DON’T
TRYIT.
16. Clearworkingareaofstones,branchesorhiddenobstaclesthatmightbehookedorsnagged,causinginjuryor
damage.
2.4 Operatingsafety
1. ReadandunderstandtheOperator’sManualandallsafetysignsbeforeoperating,servicing,adjusting,
repairingorunplugging.
2. DONOTallowriders.
3. Installandsecureallguardsandshieldsbeforestartingoroperating.
4. Keephands,feet,hairandclothingawayfrommovingparts.
5. Placeallcontrolsinneutral,stoptractorengine,setparkbrake,removeignitionkeyandwaitforallmoving
partstostopbeforeservicing,adjusting,repairingorunplugging.
6. Placealltractorandmachinecontrolsinneutralbeforestarting.
7. Neverstartoroperatemachineunlesssittingontractorseat.
8. Cleartheareaofbystanders,especiallysmallchildren,beforestarting
9. StayawayfromPTOshaftandmachinewhenengagingPTO.Keepothersaway.
10. Cleanreflectors,SMVandlightsbeforetransporting.
11. Usehazardflashersontractorwhentransporting.
12. DONOTputhandsorfeetundermachinewhiletractorengineormachineisrunning.
13. DONOToperateFinishingmowerintheraisedposition.
14. Objectscanbethrownoutfromundermachinewithsufficientforcetoseverelyinjurepeople.Stayawayfrom
machinewhenitisrunning.Keepothersaway.
15. Alwaysknowwhatyouarecutting.NeveroperateFinishingmowerinanareathathashiddenobstacles.
Removesticks,stones,wireorotherobjectsfromworkingareabeforestarting.
16. Reviewsafetyinstructionswithalloperatorsannually.
2.5 Storagesafety
1. Storethemachineinanareaawayfromhumanactivity.
2. DONOTpermitchildrentoplayonoraroundthestoredmachine.
3. Storethemachineinadry,levelarea.Supporttheframewithplanksifrequired.

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2.6 Maintenancesafety
1. Goodmaintenanceisyourresponsibility.Poormaintenanceisaninvitationtotrouble.
2. Followgoodshoppractices.
3. Keepserviceareacleananddry.
4. Besureelectricaloutletsandtoolsareproperlygrounded.
5. Useadequatelightforthejobathand.
6. Makesurethereisplentyofventilation.Neveroperatetheengineofthetowingvehicleinaclosedbuilding.
Theexhaustfumesmaycauseasphyxiation.
7. Beforeworkingonthismachine,shutofftheengine,setthebrakes,andremovetheignitionkey.
8. Neverworkunderequipmentunlessitisblockedsecurely.
9. Usepersonalprotectiondevicessuchaseye,handandhearingprotectors,whenperforminganyserviceor
maintenancework.Useheavygloveswhenhandlingblades.
10. Whenreplacementpartsarenecessaryforperiodicmaintenanceandservicing,genuinefactoryreplacement
partsmustbeusedtorestoreyourequipmenttooriginalspecifications.Themanufacturewillnotbe
responsibleforinjuriesordamagescausedbyuseofunapprovedpartsand/oraccessories.
11. Afireextinguisherandfirstaidkitshouldbekeptreadilyaccessiblewhileperformingmaintenanceonthis
equipment.
12. Periodicallytightenallbolts,nutsandscrewsandcheckthatallpinsareproperlyinstalledtoensureunitisin
asafecondition.
13. Whencompletingamaintenanceorservicefunction,makesureallsafetyshieldsanddevicesareinstalled
beforeplacingmachineinservice.

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3. Generaldescription
3.1 Intendeduse
• Aplasticbandisplacedoveralargebale(cylindricalorprismatic)toisolateitfromcontactwithoxygeninthe
air.
• Fermentationtakesplaceintheforageinsidethebale,whichhasahighmoisturecontent,allowingittobe
storedassilage.
• Thewrappingprocessshouldbecarriedoutshortlyafterthebaleisformed,andthemoisturecontentofthe
grassshouldnotbehigh(40‐45%drymatter).
• Thebaseofthemachineisahorizontalplatform,formedbytworollersthatarejoinedbyseveralplasticbands,
onwhichthecylindricalbalerests,whichrotatesaccordingtotheaxisofthecylinder.
• Aplasticcoilfixedonanarmisplacedonthesideanditistheplatformthatrotatesonitscentralaxis.
• Combiningtherotationalmovementthattheplatformprovidestothebalewiththatofthearmcontainingthe
plasticcoil,thebaleiscompletelycovered,beingnecessary2to3layersofplasticovertheentiresurface.
Duringwrapping,theplasticfoilisstretched(upto70%)forastrongholdbetweensuccessivelayers.
• Oncetheprocessiscompleted,theplastictapeisbrokenbytractionandtheplatformsupportingthebaleis
tiltedtoletthewrappedbalefalltotheground.Asitfalls,itcanrestononeofthebasesofthecylinder,which
isthestrongestareaofthecover.

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August2022Balewrapper|Usermanual
3.2 Componentsandnames
INCLUDES:
1 Mainframe Themainframesupportsthemotor,thesteeringunit,theautomaticstop
device,theturningplatformandthebelttensioner.
2 Handlebarandwheels Thehandlebarandwheelsupportthatcanbeusedtomovethemachine.
3 Steeringunit Thisunitdeceleratestherotationofthemotor,andthebeltshaftisusedto
transmittherotationortoisolatetherotationoftheplatform.
4 Automaticstopdevice Thisdeviceautomaticallystopsthewrappingonthebale.
5 Rotatingplatform Itrotatesthebaleonittowrapthebale.
6 Sideroller Thisrollerholdsthebaleinpositionwhileitisbeingwrapped.
7 Tensioningdevice Thisdeviceisloadedwithafoilrollandtightensthefoiloverthebale.
8 Startlever Thislevelerisusedtoturnonorofftherotationoftheholder.
9 Engine Gasolineengine.
10 Plasticfoilsupport Supportshaftfor250mmplasticfoilroll(ESCINTPLAST250).
Screws M8x25,M8x20,M10x25
Nut HexagonalM8withflange,nutwithspringM8
Washer M10lockwasher

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Balewrapper|Usermanual August2022
4. Instructionsforuse
4.1 Commissioning
Unpackingandinstallation
• Checkthatallthecomponents(e.g.supports,wheels,blades,pins,etc.)indicatedinthecharacteristicssection
areincludedwiththemachine.
• Paytheutmostattentiontosafetyduringloadingandunloadingoperations,tobecarriedoutbyqualified
personnel(loaders,truckoperators,etc.).
• Fortransport,themachinemustbeplacedonpalletsorspeciallydesignedstructures,fixedwithsuitable
straps,andmovedthankstoaloaderwithappropriateliftingability.
• DONOTliftthemachinewithstraps.
Addingengineoil(engine‐drivenmodels)
1. Makesurethatthetapingmachineisonalevelsurface.
2. Unscrewtheoildipsticktoaddoil.
3. Refertotheenginemanual(separately)fortherequiredamountofSAE10W‐30engineoil;replacethedipstick.
4. Checktheoilleveldailyandaddasnecessary.Addoiltotheupperstopmarkedontheinlet.
1 Maximumoillevel(0.4L) 3 Dipstick
2 Minimumoillevel(refill)

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August2022Balewrapper|Usermanual
OILVISCOSITYSELECTIONCHARTBYOPERATINGTEMPERATURE
IMPORTANT
Duringtherestperiod,checktheoillevel.
CAUTION
DONOTattempttomaneuverorstarttheenginebeforeithasbeenproperlyrefilledwiththecorrecttypeand
amountoffuel.Damagetothemachinemayoccuriftheseinstructionsarenotfollowedandwillvoidthewarranty.
CAUTION
• Ifthequalityoftheengineoildecreases,aseizureproblemmayoccur.UseoilofSCclassqualityorhigher.
• Incasetheoutsideairtemperatureisbelow‐20°Corabove40°C,selecttheoilwithviscosityandquality
suitableforthelocalconditions.
• Notethatifamulti‐gradeoilisused,oilconsumptiontendstoincreasewhentheoutsideairtemperatureis
high.

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Balewrapper|Usermanual August2022
4.2 Addinggasolinetotheengine(modelswithengine)
1. Useonlyregular,fresh,clean,unleadedfuelwithaminimumof86octane.
2. Thefueltankhasacapacityofapproximately1.5liters.DONOTmixoilwithfuel.
3. Removethefuelcapandslowlyaddfueltothefueltank.DONOToverfill,leaveoneinch(approx.2.5cm)of
spaceforthefueltoexpandfuelexpansion.
4. Screwonthefuelcapandwipeupanypossiblespillage.
CAUTION
Beforerefilling,checkthatthefuelfilterinthefueltankisinplace.
DONOTfillthetankindoorsorwhentheengineisrunningorhot.
DONOTexceedthepre‐determinedfilllimit,itmaycausespillageandbedangerous.
DONOTmixoilandgasoline.
DONOTlightcigarettesorsmokewhenfillingthefueltank.
Fuelvaporsandfuelitselfarehighlyflammableandhighlyexplosive.DONOTworknearfire,sparksorany
incandescentelements.
WARNING
DONOTusethemachineinsideanybuilding,enclosureorcompartment.Usethemachineoutdoorsonlyinawell‐
ventilatedarea.
Engineexhaustgasescontaincarbonmonoxide,apoisonous,colorless,odorlessgas.Breathingcarbonmonoxide
willcausenausea,dizziness,faintingordeath.Ifyoubegintofeeldizzyorfaint,breathefreshairimmediately.
A Input B Limitlinetofill

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August2022Balewrapper|Usermanual
4.3 Installationofthemachineatyourworksite
IMPORTANT
Themachineshouldrestonthefloorandbestabilizedduringoperation.Ifitisnotstableorwellsupporteditmay
resultindamagetothemachine.
Placethemachineinsuchawaythattheprevailingwind/breezewillblowthefumes/smokeawayfromtheuser
areaandintoanareaclearofpeople.
4.3.1 Assembly
Regardingtheboltsandnutsrequiredfortheassemblyoftherespectiveparts,refertothesymbolsindicatedinthe
packinglist.Whenassembling,adjustthetightnessoftheboltandnylonflangenuttoensurethatthehandlecan
moveverticallywithease.
Stretchingdeviceassembly
Mountthestretchingdevicefromaboveonthefrontsideofthemainframeofthemachineandinsertabushing
intotheholeatthetipoftheplatefromabove.
Mountingthehandle
Mountthehandleonthefrontsideofthemainframeofthemachine.
Mountingofstretchingattachment
Mountthestretchingattachmentfromaboveonthefrontsideofthemainframeofthemachineandinserta
bushingintotheholeatthetipoftheplatefromabove.
1 SmallboltM8x25 3 Mainframe
2 Handlebar 4 NylonnutwithM8flange

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Balewrapper|Usermanual August2022
4.3.2 Inspection
Checkthattheboltsandpinsareinplace.Checkeachofthesepartsofthemachine:
1 SmallboltM8x20 5 SmallnutwithspringM8
2 SmallboltM10x25 6 Sheetmetal
3M10lockwasher 7Clampingsystem
4 Mainframe
1 Handlebarfixingboltandnut 6 Turntableanchoringboltsandnuts
2 Anchorboltandnutonthebottomofthe
tensioningdevice
7 35‐20Tuppergearwheels(platform)anchorbolts
andnuts
3 Thescrewonthetopandthenutonthetopof
thetensioningdevice
8 Screwandnutofuppergearwheel(platform)
4 Fixingpinsandanchoringofthewheels 9 Belttensioningscrew
5 Motoranchorboltsandnuts

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August2022Balewrapper|Usermanual
Checkbelttensionwhetheritistoolooseortootight.Checkforsufficientgreasingofthegears.Ifanylubrication
orgreasingisinsufficient,applyasindicatedinthemaintenancesection.
Greasingpointsandlubrications
Theoilusedforlubricationorprotectionmustbeclean.Whengreasing,greaseuntilalltheoldgreasecomesout.
Themachineisgreasedatthefactoryforoperation.However,checkitbeforeuse.
No. Lubricationpoint Type Renewalperiod
1 Engine Motoroilforvehicles Ca.0.4L
2 Gearbox(rotatingsupport) Coatinggrease Every30workinghours
3 Chainsupport(rotatingsupport) Oil
4 Chainsupport(automaticstopdevice) Oil
5 Armslidingscrew(automaticstopdevice) Oil Afteruse
6 Slidingarm(automaticstopdevice) Oil Afteruse
7 Gears(tensioningdevice) Oil Every30workinghours
Bearingsandotherslidingparts Greaseoroil Afteruse

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Balewrapper|Usermanual August2022
4.3.3 Loadingandadjustment
Loadingthefoil
Removethepinandonerollerfromthetensioningdevicetopositionthefoil.Then,inserttherollintothecylinder,
placetherollerandfixthepin.
Positionthefoilsothattheunwindingdirectioniscounterclockwise.Passbetweenthetwotensionrollers.
Stretchfilmforunwindingbyhookingitintooneofthestringsononesideofthebale.
1 Pin 4 Roller
2 Rollers 5 Foilroll
3 Pin 6 Roller
1 Tensioningarms 2 Foilroll
1Foil 2Bale

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August2022Balewrapper|Usermanual
Adjustingthesideroller
Placethebaletobewrappedalongthesideplatformontheturntable.
Adjustthesiderollertofitthewidthofthebale,andsecureusingtheboltwithitsnut.
CAUTION
Whenadjustingthesideroller,maintainaclearanceof20to50mmbetweentheendofthebaleandthesideroller.
Aftercompletingtheadjustments,tightentheboltandnutfirmly.
DONOTloadbalesheavierthan30kgonthismachine.DONOTdropthebalefromheight,deposititonthe
turntable.Otherwisedamagetothemachinemayoccur.
WARNING
Touchingortamperingwiththeturntableduringoperationmaycauseseriouspersonalinjury.DONOTallowpeople
intheworkingarea.Ifabalethatisirregularlyshapedortoolightistobewrapped,itmaybeejected,injuringpeople
inthevicinity.DONOTwrapthesebales.
IMPORTANT
DONOTopenanycoverduringhandlingorrotatingoperations.Ifyoutouchthefoilortensioningrollerwhilethe
foilisbeingstretched,itmaybedamaged,trappingyouandcausingseriousdamage.DONOTtouchthefoilor
tensionerduringoperation.Adjustingthemachineorremovinganymaterialwithoutstoppingthemotorcancause
seriousdamage.Stopthemotorandcheckthatallpartsarestabilizedandstoppedbeforedoinganyother
operations.
1 Bale 2 Sideroller

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Balewrapper|Usermanual August2022
Numberofturnsofthefoil
Adjustthenumberofturnsofthefoil,dependingonthesituation.Topreservethesilageofthebaleforalongperiod
oftimewithgoodquality,windthefoilwithfourormorelayers.
Foilwindingadjustment
Thefoilwindingcanbeadjustedtotwolayersorfourlayerswith50%overlap.
Toadjust(Fortwolayerswith50%overlap)
1. Insertthepinintotheupperholeofthesliderarmoftheautostopdevice.
2. Fortwolayerswith50%overlap.Insertthepininthelowerholeofthesliderarmoftheautomaticstopdevice.
Balediameterfrom460to500mm
50%overlaponeturnofthecoil(two‐layercoil) 50%overlaptwoturnsofcoil(four‐layercoil)