Bradford White Everhot IGE-199C Series Supplement

BRADFORD WHITE EVERHOT®TANKLESS GAS WATER HEATER
FOR EXTERIOR INSTALLATION
IGE-199R AND IGE-199C MODEL SERIES
Ambler, PA 19002
Tech. Service [phone]
Service Part [phone]
Warranty Service [phone]
Part No: 238-44959-00A
- Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas
supplier, call the fire department.
- Installation and service must be
performed by a qualified installer,
service agency or gas supplier
WARNING: If the information in
these instructions is not followed
exactly, a fire or explosion may
result causing property damage,
personal injury or death
INSTALLATION AND OPERATING INSTRUCTION MANUAL
PLACE THESE INSTRUCTIONS ADJACENT TO WATER HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE
A Spanish language version of these instructions is available by
contacting the company listed on the rating plate.
La versión espãnola de estas instrucciones se puede obtener al
escribirle a la fábrica cuyo nombre aparece en la placa de
especificaciones.

SECTION I: IMPORTANT INFORMATION
2
This water heater has a limited warrant
y
. The warrant
y
for this water heater is valid onl
y
if the
water heater has been installed, maintained and operated in accordance with these instructions.
NOTICE
Indicates an imminently
hazardous situation, which, if not
avoided, will result in death,
serious injury or substantial
property damage.
DANGER
Indicates potentially hazardous
situation, which, if not avoided,
may result in moderate or minor
injury or property damage.
CAUTION
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death, serious
injury or substantial property
damage.
WARNING
Indicates special instructions on
installation, operation or
maintenance, which are
important but not related to
personal injury hazards.
NOTICE
This gas-fired water heater is design certified by CSA International under the American National
Standard, Z21.10.3 (as indicated on the rating plate) and CAN/CGA 4.3-M (as indicated on the rating
plate) available from CSA Standards Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canad
a
M9W 1R3.
This water heater must be installed in accordance with local codes. In the absence of local codes, i
t
must be installed in compliance with the National Fuel Gas Code (ANSI Z223.1-Latest Edition), or in
Canada CAN/CGA B149.1 Natural Gas Installation Code (Latest Edition) or CAN/CGA B149.2
Propane Installation Code (Latest Edition).
The following terms are used throughout this manual to bring attention to the presence of hazards a
t
various risk levels, or to important information concerning product life.
READ CAREFULLY

DO NOT store or use gasoline or other flammable, combustible, or corrosive vapors and/or liquids in
the vicinity of this or any other appliance.
This water heater is for OUTDOOR INSTALLATION ONLY. DO NOT INSTALL INDOORS.
DANGER
This water heater is equipped with an adjustable thermostat to control water temperature. Hot wate
r
temperatures required for automatic dishwasher and laundry use can cause scald burns resulting i
n
serious personal injury and/or death. The temperature at which injury occurs varies with the person’s
age and the time of exposure. The slower response time of disabled persons increases the hazards to
them. NEVER allow small children to use a hot water tap, or to draw their own bath water. NEVER
leave a child or disabled person unattended in a bathtub or shower.
This water heater requires regular maintenance and service to operate safely. Follow the instructions
contained in this manual.
Installation, maintenance, and service must be performed only by a qualified, skilled an
d
knowledgeable installer or service provider.
Installation is not complete unless a pressure relief valve is installed into the proper location in the
outlet piping of this water heater.
It is the responsibility of the installing contractor to see that all controls are correctly installed and are
properly operating when the installation is complete.
DO NOT operate this water heater without first being certain it is filled with water.
Improper installation, adjustments, alteration, service or maintenance can cause property damage,
personal injury or loss of life. Failure to follow all instructions in the proper order can cause personal
injury or death. Read and understand all instructions, including all those provided with the appliance
before installing, starting-up, operating, maintaining or servicing this appliance. Keep this manual an
d
literature in legible condition with this water heater for reference by owner and service technician.
WARNING
3

Liquefied petroleum gases/propane gas is heavier than air and will remain at floor level if there is a
leak. Basements, crawl spaces, closets and areas below ground level will serve as pockets fo
r
accumulation of leaking gas. Before lighting, smell all around the appliance area for gas. Be sure to
smell next to the floor.
IF YOU SMELL GAS:
• DO NOT try to light any appliance.
• DO NOT touch any electric switch; do not use any telephone in your building.
• Immediately call your gas supplier from a telephone in another building. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
DO NOT OPERATE THE APPLIANCE UNTIL THE LEAKAGE IS CORRECTED!
WARNING
DO NOT operate water heater with jumpered or absent controls or safety devices.
DO NOT operate water heater if any external part has been under water. Immediatel
y
call a
qualified service a
g
enc
y
to inspect the appliance and to replace an
y
part of the control s
y
stem
including gas controls, which has been under water.
DO NOT attempt to use this water heater with an
y
g
as other than the t
y
pe listed on the ratin
g
plate. Do not attempt to convert this water heater for use with a
g
as other than the t
y
pe for
which it is equipped. Failure to use the proper
g
as can create an unsafe condition resultin
g
in
property damage, bodily injury, or death. Consult your local gas supplier or
g
as compan
y
i
f
there are any questions.
DO NOT operate this water heater if the input rate exceeds the rate shown on the water heater
rating plate.
This water heater contains very hot water under high pressure. Do not unscrew any pipe fittings no
r
attempt to disconnect any components of this water heater without positively assuring the water is cool
and is not under pressure. Always wear protective clothing and equipment when installing, starting up
or servicing this water heater to prevent scald injuries. Do not rely on the temperature gauges to
determine the temperature. Do not touch any components unless they are cool.
Water heater materials of construction, products of combustion and the fuel contain carbon monoxide,
nitrogen oxides, aldehydes and/or other toxic or harmful substances which can cause death or serious
injury and which are known to the state of California to cause cancer, birth defects and othe
r
reproductive harm. Always use proper safety clothing, respirators and equipment when servicing or
working nearby this water heater.
DO NOT tamper with or alter the water heater and/or controls.
WARNING
4

5
SECTION II – SPECIFICATIONS
DIMENSIONS
Flammable items, pressurized containers or any other potential fire hazardous articles must never be
p
laced on or adjacent to the water heater. Open containers of flammable material must not be stored o
r
used in the same room with this water heater.
DO NOT USE AN INSULATION BLANKET WITH THIS WATER HEATER. This water heate
r
meets or exceeds the ASHRAE/IES 90.1b (latest edition) standards with respect to insulation an
d
standby loss requirements.
WARNING
TABLE OF CONTENTS
I IMPORTANT INFORMATION 2 VII ELECTRICAL CONNECTIONS 22
II SPECIFICATIONS 6 VIII OPERATING INSTRUCTIONS 29
III GENERAL INFORMATION 8 TEMPERATURE ADJUSTMENT 31
IV INSTALLATION INSTRUCTIONS 9 IX MAINTENANCE 36
V WATER CONNECTIONS 12 X PARTS LIST 41
VI GAS CONNECTIONS 19

SECTION II: SPECIFICATIONS
Flow Rate vs Temperature Rise Curve for EVERHOT®IGE model series
Max. Flow Rate @ Degree Temperature Rise
Model No.
Max.
Input
Rating
Btu/hr.
Min.
Input
Rating
Btu/hr.
Temp Rise
40°F 60°F 80°F 100°F 120°F 140°F
Flow Rate
Gal/Min.
8.4 5.6 4.2 3.3 2.8 2.4
IGE-199R-10N
IGE-199R-10X
IGE-199C-5N
IGE-199C-5X
199,000
15,000
First Hour
Supply
Gal/Hr.
504 336 252 198 168 144
Max. Flow Rate @ Degree Temperature Rise
Model No.
Max.
Input
Rating
kW/hr.
Min.
Input
Rating
kW/hr.
Temp Rise
22°C
33°C
44°C
56°C
67°C
78°C
Flow Rate
Liters/
Min.
31.8 21.2 15.9 12.5 10.6 9.1IGE-199R-10N
IGE-199R-10X
IGE-199C-5N
IGE-199C-5X
58.3
4.4
First Hour
Supply
Liters/Hr.
1908 1272 954 750 636 545
0
1
2
3
4
5
6
7
8
9
0 25 50 75 100 125 150
∆T – Temperature Rise (°F)
Max. Flow (gpm)*
*Note: The maximum flow is based upon a minimum water pressure of 30 PSI
6

EVERHOT®IGE Model Series Dimensions
Dimensions (Inches) Height:
23 5/8”
(60.0 cm)
Width:
13 ¾”
(34.9 cm)
Depth:
8 7/8”
(22.6 cm)
Clearances from Combustible
Materials: Top of water heater: 12” (30.5 cm), Front: 24” (61 cm), Sides: 6” (15.2 cm), Back: 0”, Ground: 12 (30.5 cm)”
Maximum/Minimum Gas Input
Rating, Btu/hr. 199,000 maximum / 15,000 minimum for both Natural and L.P. Gases.
Thermal Efficiency Rating 84%
Minimum/Maximum Gas Supply
Pressures: Natural Gas: Minimum: 6.0” w.c., Maximum: 10.5” w.c. Propane Gas: Minimum: 10.0” w.c., Maximum: 13.5” w.c.
Manifold Gas Pressure Natural Gas: 3.4” w.c. Maximum input, 0.6” Minimum input
L.P. Gas: 5.1” w.c. Maximum input, 0.9” Minimum input
Venting System Forced Combustion, external vent, For Outdoor Installation Only.
Setpoint Temperature (Without
remote temperature control) 140°F Commercial models, 120°F Residential models
Temperature setting range with
included Remote Temperature
Control 96-160°F, Residential models, 96-180°F Commercial models with
digital remote temperature control installed
Recommended Minimum water
supply pressure 20 PSI (50-80 PSI for maximum performance)
Maximum Water Supply
Pressure 150 PSI
Electrical Rating 120 volts, 60 Hz,
Electrical Consumption Normal operation: 63 watts, Anti-frost protection (when required):
84 watts
Ignition System Direct Spark Ignition
Water Flow Control Water flow sensor, microprocessor controlled water flow solenoid,
bypass solenoid
Weight 46 Lbs. (20.9 kg)
7

8
SECTION III: GENERAL INFORMATION
FEATURES
The Bradford White EVERHOT®IGE series tankless water heater is a high output, high efficiency
appliance, which heats the water continuously as hot water is being drawn for use. Unlike tank type
storage water heaters, this water heater does not store hot water. The burner operates whenever there is
a demand for hot water and is off when the water flow stops. Hot water is continuously supplied for any
length of time required, as long as the specified flow rates are not exceeded. There is no need to set the
temperature higher than required for sufficient capacity. The EVERHOT water heater has sufficient
capacity to supply several hot water faucets simultaneously. The hot water flow capability will be
dependent upon the temperature of the outlet water selected. More detail can be found under the
“Temperature Adjustment” section of this Installation and Operating Instruction Manual. Your plumbing
professional should determine your hot water requirements before installing this water heater to be sure
the capacity is sufficient for your application.
• The IGE series water heaters are designed to be installed outdoors on an outside wall. The
water heater is compact (23 5/8” (60 cm) H x 13 3/4” (34.9 cm) W x 8 7/8” (22.6 cm) D) and
mounts on an outside wall using the supplied wall bracket. No indoor space is needed and the
water heater can be mounted at a height convenient for servicing.
• The weight is less than 50 pounds (23 kg) and can be installed by 1 person.
• The burners ignite within 3 seconds of water flow (1/2 gallon/minute (1.9 L/m) minimum) by direct
spark ignition. There is no standing pilot.
• A variable speed combustion air blower forces the combustion air supply into the burner
compartment.
• No venting system required. For outdoor installation only.
• An optional recess box is available which allows the water heater to be recessed into an outside
wall and conceal the piping behind a cover for a more attractive installation. The box enclosure
dimensions are: 40 ½” H x 14 ¾” W x 9 ½” D. Contact your Bradford White supplier to order this
optional accessory.
• The burner flame is continuously monitored and modulated to match the heating requirements of
the water flow. Temperature and flow sensors continually monitor the water flow and outlet water
temperature and adjust the burner and combustion air blower to maintain temperature.
• The included, remote mount Main Control may be conveniently located near the point of use and
is adjustable from 96-160°F for residential models (IGE-199R series), or 96-180°F for commercial
models (IGE-199C series). In addition to the Main Control, up to two optional bathroom controls
are available on the residential models for setting the temperature in the bathroom fixtures up to
120°F.
• The Remote Main Control also displays fault codes if the water heater malfunctions to assist with
servicing the water heater.
• The heat exchanger coil is provided with anti-freeze heaters for cold climate conditions for
protection as low as -30°F (-34°C). Solenoids should be installed to drain the water heater in the
event of a power failure.
• The water heater is very quiet in operation.

SECTION IV: INSTALLATION INSTRUCTIONS
WARNING
DO NOT ATTEMPT TO LIGHT ANY GAS APPLIANCE IF YOU ARE NOT CERTAIN OF
THE FOLLOWING:
• Liquefied petroleum gases/propane gas and natural gas have an odorant added
by the gas supplier that aids in detection of the gas.
• Most people recognize this odor as a “sulfur” or “rotten egg” smell.
• Other conditions, such as “odorant fade” can cause the odorant to diminish in
intensity, or “fade”, and not be as readily detectable.
• If you have a diminished sense of smell, or are in any way unsure of the
presence of gas, immediately contact your gas supplier from a telephone in
another building.
• Gas detectors are available. Contact your gas supplier or plumbing professional
for more information.
Liquefied petroleum gases/propane gas is heavier than air and will remain at floor level i
f
there is a leak. Basements, crawl spaces, closets and areas below ground level will
serve as pockets for accumulation of leaking gas. Before lighting, smell all around the
appliance area for gas. Be sure to smell next to the floor.
IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any telephone in your building.
• Immediately call your gas supplier from a telephone in another building. Follow
the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
DO NOT OPERATE THE APPLIANCE UNTIL THE LEAKAGE IS CORRECTED!
INSTALLATION OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO
THAT OF A LICENSED PLUMBER. PLUMBING, AIR SUPPLY, VENTING, GAS
SUPPLY AND ELECTRICAL WORK ARE REQUIRED.
WARNING
This water heater must be located in an area where leakage of the heat exchanger coil,
water line connections, or the pressure relief valve will not result in damage to the area
adjacent to the water heater or the outside building structure.
9

WARNING
• This water heater is suitable for potable water heating only. DO NOT use
this water heater for space heating or combination space heating/domestic
water heating.
• This water heater is not suitable for use in pool or spa applications.
• The water heater must be installed outdoors. Failure to properly install this
water heater outdoors may result in property damage, personal injury, o
r
death. Refer to the installation of the water heater in this installation and
instruction manual for details on the location and installation outdoors. DO
NOT INSTALL INDOORS.
WARNING
WARNING
Pressure relief valve discharge piping must be piped near the ground or drain to eliminate
potential of severe burns. Insulate and use electrical heat tape around the discharge drain
pipe in any area where freezing could occur. Do not install any shut-off valves, plugs or caps
to the pressure relief valve or discharge piping.
CAUTION
If building cold water supply has a back-flow preventer, check valve or water meter with check
valve, provisions for thermal expansion of water in the hot water system must be provided.
DANGER
Temperature setting should not exceed safe temperature at fixtures. See water temperature
control warnings in the “Temperature Adjustment Section” of this Installation and Operating
Instruction Manual. If higher preheat temperatures are necessary to obtain adequate booster
output, add an ASSE approved mixing valve for hot water supplied to fixtures.
UNPACKING
INSPECT SHIPMENT carefully for any signs of damage.
1. All equipment is carefully manufactured, inspected and packed.
2. Any claims for damage or shortage in shipment must be filed immediately with Bradford White
Corporation and noted on the Bill of Lading.
WATER HEATER LOCATION:
1. The IGE series water heaters must be installed outdoors. Refer to figure 1 and table 1 (Section
IV) in this Installation and Instruction Manual for minimum installation clearances before choosing
a final location for the water heater.
2. The water heater must be installed on a wall capable of supporting at least 50 pounds (23 Kg).
Locate the water heater at a height convenient for servicing and above the reach of small
children.
3. Minimum clearance to combustible material is 12” (30.5 cm) from the Top, 24” (61 cm) from the
Front, 0” from the Rear, 6” (15.2 cm) from the Sides, and 12” (30.5 cm) from the Bottom of this
water heater. An optional recess box is available for installing the water heater recessed in an
outside wall and enclosing the piping (see features section). When the water heater is installed in
a recess box, the clearances from the top, bottom, sides, and back surfaces of the recess box to
combustible materials are 0”. The clearance from combustibles from the front of the recess box
10