Bradford White S-SW2-60R6DS User manual

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Manual 238-47297-00A
SERVICE
MANUAL
Troubleshooting Guide
and Instructions for Service
(To be performed ONLY by
qualified service providers)
Models Covered
by This Manual:
S-SW2-60R6DS
S-SW2-75R6DS
S-SW2-115R6DS
Solar Saver®Heaters
Solar Water Heater With Electric Backup ®

Table of Contents
Page Service Procedure
Introduction ………………………………………………………………………. 2
Tools……………………………………………………………………………… 2
General Information ……………………………………………………………… 3 - - -
Sequence of Operation …………………………………………………………… 5 - - -
Troubleshooting ……………………………………………………………….…. 6 - - -
Line Voltage and High Limit (ECO) Testing…………………………………..… 8 RE-I
Heating Element Testing ……………................................................................... 9 RE-II
Thermostat Testing ……........................................................................................ 10 RE-III
Thermostat Removal and Replacement …………………………………………. 12 RE-IV
Heating Element Removal and Replacement ……………………………………. 13 RE-V
Dip Tube and Anode Inspection and Replacement ……………………………… 14 RE-VI
Generic Parts List ………………………………………………………………... 15 - - -
Page 2
This service manual is designed to aid service and maintenance professionals on the function, proper diagnosis and repair of
Bradford White solar water heaters with electric backup. Required service for system components beyond the solar water
heater should be directed to the system installer or directly to the system component manufacturer. System components
include such items as the solar controller, solar collector and circulator.
The text and illustrations in this manual provide step by step instructions to facilitate proper operation and troubleshooting
procedures. Contact the Bradford White Technical Support Group immediately for Bradford White supplied equipment if
diagnosis can not be made using the methods described in this service manual. Contact the solar component manufacturer for
assistance regarding other equipment.
Introduction
Solar Water Heater With
Electric Backup
Tools
- Multi Meter. - Phillips Head Screwdriver.
- 1-½ Deep Well Socket (element removal). - Thermometer.
- ¼" Nut Driver. - Drain Hose.
- Various Hand Tools: Pipe Wrench, Channel Locks, Pliers (common & needle nose), Wire Cutters, Wire Strippers,
Flashlight.
2

GENERAL INFORMATION
240 VOLT
Ungrounded Ungrounded Grounding
BLACK RED GREEN
240 120
120
Service Wire Configuration
Single Phase Amps = Watts Example 4500W/240V = 18.75A
Volts
Watts = Amps x Volts Example 18.75A x 240V = 4500W
Ohms = Volts Example (240V) / 4500W = 12.8 Ohms
Watts
22
Commonly Used Formulas
Page 3
Wattage Limitation at 240 Volts
Solar Water Heater with Double Electric Element Backup Series (Non-Simultaneous operation)
Maximum
Wattage
Element
Upper/Lower
5,500 5,500/5,500
3

GENERAL INFORMATION
Upper thermostat
Surface Mount
With
ECO (high limit)
89T Series
Manual
ECO (high limit)
Reset button
Temperature
control Dial
Lower thermostat
Surface Mount
59T Series
Surface Mounted Thermostats
Surface mounted thermostats are mounted into a bracket which holds the thermostat against the side of the tank.
Surface mounted thermostats respond to tank surface temperatures to sense a call for heat, set point temperature
settings and high limit (ECO) activation. It is important that the entire back surface of the thermostat is in full contact or
flush with the tank. Improperly mounted thermostat will lead to improper heater operation.
1-½ Hex
Screw-in Flange
Terminal Block
Screw
Terminal Block
Zinc Incoloy Sheath
Element Rating Ink Stamped
on side of Terminal Block.
Direct Immersion “Screw-in” Type Heating Element
Page 4
4

Non-Simultaneous Operation
Non-Simultaneous Mode: Allows only one heating element to operate at a time. For example, when the tank is cold,
the upper element is energized first, heating the top of the tank. Only when the upper thermostat is satisfied, the upper
element is de-energized and power is directed to the lower thermostat, energizing the lower element and heating the
bottom portion of the tank until the lower thermostat is satisfied. As hot water is drawn off the tank, it is replaced with
cold water delivered through the dip tube to the bottom of the tank. When the tank cools at the lower thermostat level,
the thermostat will call for heat energizing the lower element. If enough hot water is drawn from the tank, the top portion
of the tank cools and the upper thermostat will call for heat, de-energizing the lower element and allowing only the top
element to energize until the upper thermostat is satisfied.
The lower thermostat in the solar water heater is located above the internal heat exchanger. This design allows the heat
exchanger to be in cooler water during short draws, providing more heat transfer from the solar heating system.
SEQUENCE OF OPERATION
Sequence of Operation- Double Element, Non-Simultaneous Operation, Single Phase.
Line voltage is applied across terminals
L1 & L3 of the upper thermostat. ECO is
closed, so there is voltage at terminal L4
and to one side of the upper and lower
elements.
Tank is cold. Therefore, the thermostats are closed
at terminals T2 & 2 (calling for heat). The circuit is
complete through the upper thermostat only,
allowing current to flow through the upper element.
1
2
1 2
ECO
Closed Thermostat closed
at terminal T2
When the upper thermostat is satisfied, it opens at
terminal T2, interrupting current flow through the
upper element. Terminal T4 closes, allowing voltage
to pass to terminal 1 of the lower thermostat. This
completes the circuit through the lower thermostat
and allows current flow through the lower element.
3
3
Thermostat closed
at terminal T4
4
Thermostat open
between terminals
1 and 2
Upper
T’stat
Upper
Element
Upper
T’stat
Upper
Elemen t
Lower
T’stat
Lower
Element
Lower
T’stat
Lower
Elemen t
When the lower thermostat is satisfied, it opens at
terminal 2, interrupting current flow through the
lower element. The system is now in stand-by mode
waiting for the next call for heat
4
The lower thermostat/element
combination will generally
cycle on and off more often
then the upper. In some cases,
such as a cold tank or in high
demand periods, the
upper thermostat will
call for heat (opening at
terminal T4 and closing at
terminal T2) prior to the lower
thermostat being satisfied. This
will interrupt current flow
through the lower thermostat
and element and allow current
to flow through the upper
element only. When the upper
thermostat is satisfied, it
resumes operation as
described in sequence #3
above.
5
5
Thermostat closed
between terminals
1 and 2
Upper
T’stat
Upper
Element
Lower
T’stat
Lower
Elemen t
Upper
T’stat
Upper
Element
Lower
T’stat
Lower
Elemen t
Upper
T’stat
Upper
Element
Lower
T’stat
Lower
Elemen t
Thermostat closed
at terminal 2
Thermostat closed
at terminal T2
Page 5
Solar water heaters with double electric element backup are designed to operate using a single operating mode detailed
as follows:
5

TROUBLESHOOTING
Most common cause for improper electric backup operation can be linked to heating element failure.
When troubleshooting an electric backup solar water heater with the incidence of “No Hot Water” or “Insufficient Amount
of Hot Water”, it’s always a good idea to check the heating elements first following the procedure on page 9.
Common Heating Element Failures Are:
1. Dry Firing. Element may be partially submerged in water or most likely, completely exposed with no water in
the tank. In some cases sediment or lime build up around an element can eventually cause an air pocket, and
within seconds, result in a dry-fired element. At this point the element becomes inoperative. When element
replacement is required, be sure the tank is full of water prior to energizing the water heater.
2. Grounded Element. An element with a short circuit to ground will in most cases cause the circuit breaker in
the service panel to open or shut off. In some cases there may not be enough current draw for the circuit
breaker to open. This will allow the heating element to be in continuous operation resulting in over-heated
water, limited only by the ECO (Energy Cut Off) located in the thermostat. Repeated actuation of the ECO
reset button on the thermostat usually is the result of a grounded element.
3. Sediment build up. Slow hot water recovery can usually be traced back to sediment or lime build up around
the heating element. Sediment build up can also over time cause a dry-fired element.
Illustration 1, below shows a common “Screw-In” type heating element identifying certain features commonly referred
to throughout this manual.
1-½ Hex
Screw-in Flange
Terminal Block
Screw
Terminal Block
Zinc Plated Incoloy Sheath
Element Rating Ink Stamped
on side of Terminal Block.
Illustration 1
Typical Direct Immersion “Screw-In”
Type Heating Element
Page 6
0642
4500W 240V
RC02404524
NOTICE
This Service Manual is for servicing the solar water heater. If other components of an
installed system requires service, those questions should be directed to the installer or
the specific component manufacturer.
6

SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
No Hot Water
1. No Power to heater.
2. Loose wire connections.
3. Inoperative upper heating element.
4. Inoperative upper thermostat.
5. Open ECO.
6. Inoperative solar controller or
connection.
7. Inoperative circulator in solar heating
system.
1. Inoperative lower heating element.
2. Thermostats set to low.
3. Inoperative thermostats.
4. Loose wire connection.
5. Sediment or lime build up on elements.
6. High demand period.
7. Undersized heater.
8. Very cold inlet water to heater.
9. Plumbing connections reversed.
10. Damaged dip tube.
11. Improper solar collector application.
Not Enough Hot
Water
Slow Hot Water
Recovery
1. Sediment or lime build up on elements.
2. Loose wire connections.
3. Inoperative thermostats.
4. Derated heating element installed.
Over Heated
Water or
Continues
Operation
1. Thermostat not in contact with tank.
2. Grounded heating elements.
3. Thermostat set to high.
4. Inoperative thermostats.
5. Inoperative ECO.
6. Undersized water heater.
7. Incorrectly adjusted mixing device.
8. Improperly programmed solar controller.
1. Check fuses or circuit breakers in service panel.
2. Check all wire connections.
3. Check heating elements. Replace as needed.
4. Check thermostats operation. Replace as
needed.
5. Check ECO. Reset or replace thermostats as
needed.
6. Check for proper solar controller operation.
7. Check for proper circulator operation.
1. Check heating elements, replace as needed.
2. Increase thermostat setting.
3. Check thermostats, replace as needed.
4. Check all wire connection.
5. Remove heating elements and check for lime
build up.
6. Reduce demand.
7. Replace with larger heater.
8. Temper water to heater.
9. Correct plumbing connections.
10. Check dip tube, replace as needed.
11. Review solar collector calculations and
orientation.
1. Remove heating elements and check for
lime build up.
2. Check all wire connections.
3. Check thermostats, replace as needed.
4. Check terminal block of element for proper
voltage and wattage rating.
1. Position thermostat flush with tank surface.
2. Check heating elements. Replace as needed.
3. Adjust thermostats to desired setting.
4. Check thermostats, replace as needed.
5. Check ECO, replace thermostat as needed.
6. Replace with larger heater.
7. Adjust mixing device.
8. Refer to solar controller instructions.
SERVICE
PROCEDURE
3. See Service Procedure
RE-II, Page 9.
4. See Service Procedure
RE-III, Page 10.
5. See Service Procedure
RE-I, Page 8.
6. Refer to Controller
manufacturer
7. Refer to circulator
manufacturer
1. See Service Procedure
RE-II, Page 9.
3. See Service Procedure
RE-III, Page 10.
5. See Service Procedure
RE-V, Page 13.
10. See Service Procedure
RE-VI, Page 14.
11. Refer to solar collector
manufacturer.
1. See Service Procedure
RE-V, Page 13.
3. See Service Procedure
RE-III, Page 10.
1. See Service Procedure
RE-IV, Page 12.
2. See Service Procedure
RE-II, Page 9.
4. See Service Procedure
RE-III, Page 10.
5. See Service Procedure
RE-I, Page 8.
7. Refer to included mixing
device instructions.
Page 7
Noisy (singing or
hissing) Elements
1. Lime formation on elements. 1. Remove and clean heating elements.
Replace as needed.
1. See Service Procedure
RE-V, Page 13.
TROUBLESHOOTING
Quick Step Plan to Hot Water
1. TURN OFF power to water heater and solar controller.
Check all wire connections to insure they are tight and
corrosion free.
2. Turn power “ON” and determine that service voltage is
present and the high limit (ECO) has not actuated
(see procedure on page 8).
3. Check for inoperative heating element (see procedure on page 9).
4. Check for proper thermostat operation (see procedures beginning on page 10). NOTE: Thermostat testing procedures
assume items 2 and 3 above are in working order.
WARNING
High voltage exposure. Use caution when
making voltage checks to avoid personal injury.
NOTICE
This Service Manual is for servicing the solar water heater.
If other components of an installed system requires
service, those questions should be directed to the installer
or the specific component manufacturer.
7

SERVICE PROCEDURE RE-I
Line Voltage & High Limit (ECO)
Testing
WARNING
High voltage exposure. Use caution when
making voltage checks to avoid personal injury.
Line Voltage Testing
Illustration 2 Illustration 3
1. Turn “OFF” power to water heater.
2. Remove access cover(s) from front of water
heater. Remove insulation and plastic cover
from thermostat.
3. Set multi-meter to volts AC.
4. Turn power “ON” to water heater.
5. Check voltage across terminals L1 & L3
of upper thermostat (see illustration 2).
A) Rated voltage IS present, power to the water
heater is okay.
B) Rated voltage NOT present, Check circuit breaker
at service panel.
ECO reset
button
1. Check voltage across terminals L1 & L4 upper thermostat (see illustration 3).
A) Rated Voltage IS present, ECO is okay.
B) Rated voltage NOT present, proceed to step 2.
2. Turn power “OFF” to water heater and firmly press ECO reset button on thermostat. Turn power “ON” and recheck
voltage across terminals L1 & L4 of upper thermostat
(see illustration 3).
A) Rated voltage IS present, the ECO has previously opened indicating the water in the tank, at
some point did overheat, check the following:
1. Thermostat must be in full contact with tank.
2. Be sure heating elements are not shorted to ground (see page 9).
3. Proper thermostat operation (see procedures beginning on page 10).
B) Rated voltage NOT present, water in tank may be over heated.
1. If water is hot, turn “OFF” power to water heater and flow water through tank to cool below set point
of upper thermostat. Recheck voltage per step 1.
2. If water is cool, Replace upper thermostat.
Page 8
High Limit (ECO) Testing
8

SERVICE PROCEDURE RE-II
Heating Element Testing
Step 1. TURN OFF POWER TO WATER HEATER.
Step 2. Remove access covers from front of water
heater. Remove insulation and plastic cover
from thermostat.
Step 3. Disconnect wires from heating element.
Step 4. Set multi-meter to “ohms” setting.
Step 5. Touch probes of multi-meter to screw
terminals of heating element
(see illustration 4).
Step 6. Reading should be 12.8 ohms (±6%) for a 240
volt, 4500 watt element:
A reading outside the range using the formula
above (±6%), indicates a bad element and the
element must be replaced.
Testing For Open Or Burned Out Element. WARNING
High voltage exposure. Be sure power is turned
OFF to water heater prior to performing this
procedure.
Testing For Heating Element Short Circuit To
Ground.
Step 1. TURN OFF POWER TO WATER HEATER.
Step 2. Remove access covers from front of water
heater. Remove insulation and plastic cover
from thermostat.
Step 3. Disconnect wires from heating element.
Step 4. Set multi-meter to “ohms” setting.
Step 5. Touch one probe of multi-meter to either screw
terminal of heating element and the other on
the element flange (see illustration 5). There
should be no reading on the ohm meter. Any
reading indicates a grounded element and the
element must be replaced. Repeat this step for
the other screw terminal.
Ohms = Volts2
Watts
Element Screw Terminals
Meter Probe
Element Screw Terminal
Element Flange
Meter Probe
Illustration 4
Illustration 5
Page 9
9

WARNING
High voltage exposure. Use caution to avoid
personal injury during this procedure.
Double Element, Non-Simultaneous, Single Phase
Operation.
Water In Tank Is Cold With Power ON.
1. This procedure assumes line voltage, ECO and
elements are in working order.
2. Turn power “ON” to water heater.
3. Set multi-meter to “Volts AC”.
4. Check across terminals L4 and T2 of
upper thermostat (see illustration 6).
A) Rated voltage NOT present,
Recheck ECO. If ECO is okay,
replace thermostat.
B) Rated voltage IS present,
proceed to next step.
5. Check across element terminals
(see illustration 7).
A) Rated voltage NOT present,
check wire connections from
thermostat to element.
B) Rated voltage IS present,
Repeat element testing
see page 9.
Illustration 6
Tank Does Not Deliver Enough Hot Water.
1. This procedure assumes line voltage, ECO and
elements are in working order.
2. Turn power “ON” to water heater and set multi-meter to “Volts AC”.
3. Adjust temperature setting of upper thermostat to the highest setting.
Water temperature in tank must be below thermostat setting for this test.
4. See illustration 6 above, check voltage across terminals L4 and T2 of upper
thermostat.
A) Rated voltage IS present, okay, upper thermostat is
calling for heat. Go to step 5 below.
B) Rated voltage NOT present, replace upper thermostat.
5. Adjust temperature setting of upper thermostat to the minimum setting.
Water temperature in tank must be above thermostat setting for this test.
6. Check voltage across terminals L4 and T4 of upper thermostat
(see illustration 8).
A) Rated voltage NOT present, replace upper thermostat.
B) Rated voltage IS present, thermostat is okay. Go to step 7 on next page.
Illustration 7
Illustration 8
Page 10
SERVICE PROCEDURE RE-III
Thermostat Testing
10

Double Element, Non-Simultaneous, Single Phase
Operation (continued).
Not Enough Hot Water (continued).
7. Check voltage across terminal L4 of upper
thermostat and terminal 1 of lower thermostat
(see illustration 9).
A) Rated voltage NOT present,
- check wire connection between thermostats.
B) Rated voltage IS present, okay, go to step 8.
8. Adjust lower thermostat to highest setting. Water temperature in
tank must be below the lower thermostat setting for this test.
9. Check voltage across terminal L4 of upper
thermostat and terminal 2 of lower thermostat (see illustration 10).
A) Rated voltage NOT present, replace lower thermostat.
B) Rated voltage IS present, thermostat is ok.
WARNING
High voltage exposure. Use caution to avoid
personal injury during this procedure.
Illustration 9
Illustration 10
WARNING
Be sure thermostats are reset to their original
temperature settings as found prior to
thermostat testing
Page 11
SERVICE PROCEDURE RE-III
Thermostat Testing
Water Temperature In Tank Is Above Thermostat Setting.
1. This procedure assumes line voltage, ECO and elements are in working
order.
2. Adjust upper and lower thermostats to the lowest setting.
3. Turn power “ON” to water heater and set multi-meter to “Volts AC”.
4. Check across terminals L4 and T2 of upper thermostat
(see illustration 6 on page 10).
A) Rated voltage IS present, replace upper thermostat.
B) Rated voltage NOT present, upper thermostat is okay. Go to step
5 below.
C) Lower than rated voltage IS present, recheck for grounded upper
element (see page 9).
5. Check across terminals L4 and 2 of lower thermostat (see illustration 10).
A) Rated voltage IS present, replace lower thermostat.
B) Rated voltage NOT present, lower thermostat is okay.
C) Lower than rated voltage IS present, recheck for grounded lower
element (see page 9).
11

SERVICE PROCEDURE RE-IV
Thermostat Removal and Replacement
Front View
Thermostat Mounting
Thermostat Removal
1. Turn power “OFF” To water heater.
2. Remove access cover and insulation.
3. Remove plastic thermostat protector from thermostat.
4. Disconnect wires from thermostat terminals. It may be necessary to label wires for proper re-connection to
new thermostat.
5. Note thermostat temperature setting for proper setting of new thermostat.
6. Slide thermostat upwards and out of mounting bracket.
WARNING
High voltage exposure. Be sure power is
“OFF” when performing this procedure.
Thermostat Replacement
1. Use a stiff brush to remove any debris or loose scale from tank surface where new thermostat will be installed.
2. Slide new thermostat down into thermostat bracket until it snaps into place. IMPORTANT! Thermostat must set
completely flat or flush to tank surface. An improperly installed thermostat will cause improper water heater
operation.
3. Refer to the wire diagram located on the inside of the access cover and re-connect wires to the thermostat. Be
sure wire connections are snug and corrosion free. Do not over tighten, doing so may damage thermostat.
4. Set thermostat to the original thermostat setting found on the old thermostat.
5. Re-install plastic thermostat protector.
6. Re-install insulation and access cover.
7. Restore power to water heater and verify proper heater operation.
Thermostat
Thermostat
mounting
bracket
Side View
Proper Thermostat
Mounting
Tank Surface
Side View
Improper Thermostat
Mounting
Proper Thermostat mounting
flush with tank surface
Improper Thermostat mounting.
Thermostat not flush with tank surface
Page 12
12

SERVICE PROCEDURE RE-V
Heating Element Removal
and Replacement
Heating Element Removal
1. Turn power “OFF” To water heater.
2. Turn off cold water supply to heater. Connect hose to drain
spigot of water heater and route to an open drain. Open
a nearby hot water faucet to vent heater for draining. Open
drain spigot of water heater and allow heater to drain
to a point below the elements.
3. Close drain spigot and remove hose.
4. Remove access cover and insulation.
5. Remove plastic thermostat protector from thermostat.
6. Disconnect wires from element terminals.
7. Remove element from tank using 1-½ deep well socket or appropriate wrench. Unscrew element counter-clockwise to
remove from tank.
8. Be sure to remove old element gasket from the tank. It is not recommended to be re-used.
WARNING
High voltage exposure. Be sure power is
“OFF” when performing this procedure.
Heating Element Replacement
1. Check element terminal block for proper electrical rating. NOTE: Some elements have dual ratings, be sure to check
all surfaces of the element terminal block (see illustration below).
2. Apply new element gasket to the new element. Be sure gasket is seated flat against element flange without rolls or
gaps (see illustration below).
3. Clean any debris from element fitting on tank. Lubricate element threads as needed with thread lubricant.
4. Thread new element clockwise into tank. Tighten element using 1-½ deep well socket or appropriate wrench. Do not
over tighten, over tightening may damage element gasket.
5. Reconnect wires to element, be sure wires are snug and corrosion free. Do not over tighten, doing so may damage
terminal block.
6. Resume water supply to heater, be sure tank is full of water and check for leaks.
7. Re-install plastic thermostat protector.
8. Re-install insulation and access cover.
9. To resume operation, BE SURE TANK IS FULL OF WATER and restore power to water heater. Verify proper heater
operation.
WARNING
Heater components and stored water may be
HOT when performing the following steps in
this procedure. Take necessary precaution to
prevent personal injury.
0642
4500W 240V
RC02404524
Date Code
Element Rating.
Example: (4500 Watt, 240 Volt)
Manufacturer Identification
Element Flange
Element Gasket Seated Flat Against
Element Flange Without Rolls or Gaps
Page 13
Terminal
Block
13

Page 14
Step 1. Turn power “OFF” to water heater.
Step 2. Turn off cold water supply to heater. Connect hose to drain spigot of water heater and route to an open drain.
Open a nearby hot water faucet to vent heater for draining. Open drain spigot of water heater and allow
heater to drain to a point below the inlet connection nipple.
Step 3. Close drain spigot and remove hose.
Step 4. Disconnect inlet nipple from plumbing system.
Step 5. With an appropriate wrench, remove inlet nipple/dip tube from the water heater. Use caution not to damage
nipple threads.
Step 6. Visually inspect inlet nipple/dip tube. Inlet nipple/dip tube should be free of cracks and any blockage.
Hydro-jets located near the bottom of the dip tube should be open and free of any blockage.
Anti-siphon hole located approximately 6" from the bottom of nipple, should be free of any blockage.
Any damage such as cracks, restriction due to deformation or unintentional holes are not field repairable
and the inlet nipple/dip tube must be replaced.
Step 7. Upon completion of inspection or subsequent replacement, reinstall inlet nipple/dip tube into heater. Connect
nipple to plumbing system, close spigot and remove drain hose, resume water supply and refill heater with
water.
Step 8. To resume operation, BE SURE TANK IS FULL OF WATER and turn power “ON” to water heater.
Dip Tube Inspection and Replacement
WARNING
Heater components and stored water may be HOT when performing the following steps in
this procedure. Take necessary precaution to prevent personal injury.
SERVICE PROCEDURE RE-VI
Dip Tube and Anode Inspection and
Replacement
Anode Inspection and Replacement
Step 1. Turn power “OFF” to water heater.
Step 2. Turn off cold water supply to heater. Connect hose to drain spigot of water heater and route to an open drain.
Open a nearby hot water faucet to vent heater for draining. Open drain spigot of water heater and allow
heater to drain to a point below the outlet connection nipple.
Step 3. Close drain spigot and remove hose.
Step 4. Disconnect outlet nipple from plumbing system.
Step 5. With an appropriate wrench, remove outlet nipple/anode from the water heater. Use caution not to damage
nipple threads.
Step 6. Visually inspect outlet nipple/anode. Outlet nipple/anode should show signs of depletion, this is normal.
If depletion is ½ of the original anode diameter (original diameter approximately ¾”), replacement is
recommended. If any of the steel core of the anode is exposed, replacement is recommended.
Step 7. Upon completion of inspection or subsequent replacement, reinstall outlet nipple/anode into heater. Connect
nipple to plumbing system, close spigot and remove drain hose, resume water supply and refill heater with
water.
Step 8. To resume operation, BE SURE HEATER IS FULL OF WATER and turn power “ON” to water heater.
14

Page 15
Generic Parts List
1. Integrated Mixing Device
2. Hex Head Anode
3. Junction Box Cover
4. Cover Conduit/Ground
5. ¾" Plug
6. Hot Water Outlet/Anode
7. Cold Water Inlet Dip Tube
8. Access Cover
9. Thermostat Protector (Large)
10. Heating Element
11. Thermostat Mounting Bracket
12. Thermostat w/High Limit (89T33)
13. Element Gasket
14. T&P Relief Valve
15. Lower Thermostat Protector (Small)
16. Thermostat (59T)
17. Brass Drain Valve
18. Kit Dairy Barn Leg
15

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