Briggs & Stratton 09A400 Series Setup guide

Not for
Reproduction
COPYRIGHT by BRIGGS & STRATTON CORPORATION
All rights reserved. No part of this material may be reproduced or transmitted,
in any form or by any means, electronic or mechanical, including photocopying,
recording or by any information storage and retrieval system, without permission
in writing from Briggs & Stratton Corporation.
PRINTED IN U.S.A.
FORM MS--5652--04/08/2009
REPLACES FORM MS--5652--08/07/2008
FILE IN SECT. 2 OF SERVICE MANUAL
09A400
Illustrated Parts List
Model Series
09A400
TYPE NUMBERS
0201 through 0522.
TABLE OF CONTENTS
Blower Housing/Shrouds 5............
Camshaft 2...........................
Carburetor 4..........................
Carburetor Overhaul Kit 4.............
Controls 3............................
Crankcase Cover/Sump 3..............
Crankshaft 2..........................
Cylinder 2............................
Cylinder Head 2.......................
Exhaust System 3.....................
Flywheel 5............................
Gasket Set -- Engine 3.................
Gasket Set -- Valve 3..................
Governor Spring 3....................
Ignition 5.............................
Lubrication 3.........................
Operator’s Manual 2..................
Piston/Rings/Connecting Rod 2........
Rewind Starter 5......................
Warning Label 2......................

Not for
Reproduction
09A400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
5652 Assemblies include all parts shown in frames. 04/08/2009
2
2
24
45
36
40
30
32
552
718
15
306
307
7
5
14
13
308
337
635
383
3
9
10
529
27
1
8
11
870
869
871
28
29
33
26
27
34
45
35
40
46
25
415
741
Timing Mark is
an Oval
741A
Timing Mark is
aCircle
718A
741
16
1330 REPAIR MANUAL1058 OPERATOR’S MANUAL 1319 WARNING LABEL
REQUIRED when replacing parts
with warning labels affixed.
868

Not for
Reproduction
09A400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
5652 Assemblies include all parts shown in frames. 04/08/2009
3
22
21
12
523
847
524
842
525
441
287
220
18
20A
20B
219
562
505
227
209
404
616
614
202
232
268
269
271 270
300
864
81
883
613
823
9
12
9
7
3
358C ENGINE GASKET SET 1095 VALVE GASKET SET
883
7
524
883
20A
868

Not for
Reproduction
09A400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
5652 Assemblies include all parts shown in frames. 04/08/2009
4
633
108
127
692
186
130
95
633A
104
137
276
276
97
109
125
134
133
975
117
51
365
122
601
918
104
127
134
137
276
633
633A
121 CARBURETOR OVERHAUL KIT
996
472
711
976
50
54

Not for
Reproduction
09A400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
5652 Assemblies include all parts shown in frames. 04/08/2009
5
334
851
24
356
333
222
925
1320
772
60
58
459
689
456
597
55
65
592
1211
1210
608
304
305
37
78
1036 EMISSIONS LABEL
23
363
332
455
73
309
458
289
188
635

Not for
Reproduction
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
09A400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
5652--6 Assemblies include all parts shown in frames. 04/08/2009
6
1 791356 Cylinder Assembly
(Used After Code Date
07090300).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
699088 Cylinder
Assembly
(Used Before Code
Date 07090400).
2 399269 Kit--Bushing/Seal
(Magneto Side)
3 299819S Seal--Oil
(Magneto Side)
5 790169 Head--Cylinder
7 698717 Gasket--Cylinder Head
8 791779 Breather Assembly
(Used After Code Date
05102400).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
699448 Breather
Assembly
(Used Before Code
Date 05102500).
9 695890 Gasket--Breather
10 691666 Screw
(Breather Assembly)
11 691246 Tube--Breather
(Used Before Code
Date 03061200).
12 692218 Gasket--Crankcase
(.015” Thick)
(Standard)
-- -- -- -- -- -- -- N o t e -- -- -- -- --
270895 Gasket--
Crankcase
(.005” Thick)
270896 Gasket--
Crankcase
(.009” Thick)
13 691640 Screw
(Cylinder Head)
14 690361 Stud
(Cylinder Head)
(Use in Position 8)
15 691686 Plug--Oil Drain
16 793156 Crankshaft
18 699096 Cover--Crankcase
20A 299819S Seal--Oil
(PTO Side)
20B 691356 Seal--Oil
(PTO Side)
21 281658S Cap--Oil Fill
22 691129 Screw
(Crankcase
Cover/Sump)
-- -- -- -- -- -- N o t e -- -- -- -- -- --
691128 Screw
(Crankcase
Cover/Sump)
(Used in Positions 1
and 6)
23 699573 Flywheel
Used on Type No(s).
0201, 0202, 0203,
0267, 0522.
24 222698S Key--Flywheel
25 795691 Piston Assembly
(Standard)
(Used After Code Date
08021200).
-- -- -- -- -- -- -- N o t e -- -- -- -- --
795131 Piston
Assembly
(Standard)
(Used After Code Date
07072900 and Before
Code Date 08021300).
790908 Piston
Assembly
(Standard)
(Used Before Code
Date 07073000).
795689 Piston
Assembly
(.020” Oversize)
(Used After Code Date
07072900).
792532 Piston
Assembly
(.020” Oversize)
(Used After Code Date
05051800 and Before
Code Date 07073000).
26 795690 Ring Set
(Standard)
(Used After Code Date
08021200).
-- -- -- -- -- -- -- N o t e -- -- -- -- --
795132 Ring Set
(Standard)
(Used After Code Date
07072900 and Before
Code Date 08021300).
790909 Ring Set
(Standard)
(Used After Code Date
05051800 and Before
Code Date 07073000).
695169 Ring Set
(Standard)
(Used Before Code
Date 05051900).
795688 Ring Set
(.020” Oversize)
(Used After Code Date
08021200).
795134 Ring Set
(.020” Oversize)
(Used After Code Date
05051800 and Before
Code Date 08021300).
695172 Ring Set
(.020” Oversize)
(Used Before Code
Date 05051900).
27 691588 Lock--Piston Pin
28 699659 Pin--Piston
(Standard)
(Used After Code Date
05051800).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
298909 Pin--Piston
(Standard)
(Used Before Code
Date 05051900).
298908 Pin--Piston
(.005” Oversize)
(Used Before Code
Date 05051900).

Not for
Reproduction
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
09A400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
5652--7 Assemblies include all parts shown in frames. 04/08/2009
7
29 699655 Rod--Connecting
(Standard)
30 691719 Dipper--Connecting
Rod
32 691664 Screw
(Connecting Rod)
33 497871 Valve--Exhaust
34 296677 Valve--Intake
35 690520 Spring--Valve
(Intake)
36 690520 Spring--Valve
(Exhaust)
37 690463 Guard--Flywheel
Used on Type No(s).
0267.
40 692194 Retainer--Valve
45 691762 Tappet--Valve
46 691998 Camshaft
50 691922 Manifold--Intake
51 273113S Gasket--Intake
54 691689 Screw
(Intake Manifold)
55 692144 Housing--Rewind
Starter
58 697316 Rope--Starter
(88 5/8” Long)
60 691915 Grip--Starter Rope
65 690837 Screw
(Rewind Starter)
73 699850 Screen--Rotating
78 690364 Screw
(Flywheel Guard)
81 691729 Lock--Muffler Screw
95 691636 Screw
(Throttle Valve)
97 496861 Shaft--Throttle
104 691242 Pin--Float Hinge
108 695807 Valve--Choke
109 695729 Shaft--Choke
117 498978 Jet--Main
(Standard)
121 498260 Kit--Carburetor
Overhaul
122 699086 Spacer--Carburetor
125 699103 Carburetor
127 694468 Plug--Welch
130 691203 Valve--Throttle
133 398187 Float--Carburetor
134 398188 Kit--Needle/Seat
137 693981 Gasket--Float Bowl
186 692317 Connector--Hose
188 691637 Screw
(Control Bracket)
202 692351 Link--Mechanical
Governor
209 691858 Spring--Governor
(Yellow)
Used on Type No(s).
0201, 0202, 0203,
0267, 0522.
219 496786 Gear--Governor
220 691724 Washer
(Governor Gear)
222 698681 Bracket--Control
227 691412 Lever--Governor
Control
232 691846 Spring--Governor Link
268 691025 Casing--Control Wire
(Cut To Required
Length)
269 691026 Wire--Control
(Cut To Required
Length)
270 691027 Nut
(Control Wire Casing)
271 691028 Lever--Control
276 271716 Washer--Sealing
287 695733 Screw
(Dipstick Tube)
289 230228S Pin--Starter Grip
300 699565 Muffler
304 699093 Housing--Blower
Used on Type No(s).
0201, 0202, 0203,
0522.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
694144 Housing--
Blower
Used on Type No(s).
0267.
305 692198 Screw
(Blower Housing)
306 690461 Shield--Cylinder
307 691660 Screw
(Cylinder Shield)
308 690462 Cover--Cylinder Head
309 699098 Motor--Starter
Used on Type No(s).
0201, 0202, 0522.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
699455 Motor--Starter
Used on Type No(s).
0203.
332 690662 Nut
(Flywheel)
333 793281 Armature--Magneto
334 691061 Screw
(Magneto Armature)
337 802592S Plug--Spark
Used on Type No(s).
0202E2, 0522.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
697451 Plug--Spark
Used on Type No(s).
0201, 0202E1,
0202E3, 0203, 0267.
356 699576 Wire--Stop
358C 794209 Gasket Set--Engine
363 19069 Puller--Flywheel
365 691688 Screw
(Carburetor)
383 89838S Wrench--Spark Plug
404 691691 Washer
(Governor Crank)
415 693463 Plug
(Cylinder)
441 690484 Bracket--Oil Fill
455 691236 Cup--Flywheel
Used on Type No(s).
0201, 0202, 0203,
0267, 0522.
456 692299 Plate--Pawl Friction
458 699334 Kit--Handle/Rope
459 281505S Pawl--Ratchet

Not for
Reproduction
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
09A400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
5652--8 Assemblies include all parts shown in frames. 04/08/2009
8
472 791534 Knob--Choke Shaft
(Used After Code Date
05042800).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
699100 Knob--Choke
Shaft
(Used Before Code
Date 05042900).
505 691251 Nut
(Governor Control
Lever)
523 791205 Dipstick
524 691876 Seal--Dipstick Tube
525 699090 Tube--Dipstick
529 692187 Grommet
552 690508 Bushing--Governor
Crank
562 92613 Bolt
(Governor Control
Lever)
592 690800 Nut
(Rewind Starter)
597 691696 Screw
(Pawl Friction Plate)
601 791850 Clamp--Hose
608 699105 Starter--Rewind
Used on Type No(s).
0201, 0202, 0203,
0267, 0522.
613 691413 Screw
(Muffler)
614 691620 Pin--Cotter
616 692016 Crank--Governor
633 693867 Seal--Choke/Throttle
Shaft
(Choke)
633A 691321 Seal--Choke/Throttle
Shaft
(Throttle)
635 66538S Boot--Spark Plug
689 691855 Spring--Friction
692 690572 Spring--Detent
711 699470 Screw
(Carburetor Shield)
718 690959 Pin--Locating
(Cylinder)
718A 499047 Pin--Locating
(Crankshaft)
741 791124 Gear--Timing
(Timing Mark is an
Oval {0})
(Used After Code Date
05013000).
741A 691805 Gear--Timing
(Timing Mark is a
Circle {O})
(Used Before Code
Date 05013100).
772 691003 Screw
(Linkage Cover)
823 699554 Screw
(Muffler Adapter)
842 691031 Seal--O Ring
(Dipstick Tube)
847 791204 Dipstick/Tube
Assembly
851 493880S Terminal--Spark Plug
864 699568 Adapter--Muffler
868 697338 Seal--Valve
869 691701 Seat--Valve
(Intake)
870 691702 Seat--Valve
(Exhaust)
871 262001 Bushing--Valve Guide
883 691880 Gasket--Exhaust
918 791880 Hose--Vacuum
925 699097 Cover--Linkage
975 493640 Bowl--Float
976 394281 Primer--Carburetor
996 699099 Shield--Carburetor
1036 Label--Emissions
(Available From A
Briggs & Stratton
Authorized Dealer)
1058 277104 Manual--Operator’s
-- -- -- -- -- -- N o t e -- -- -- -- -- --
277614 Manual--
Operator’s
Used on Type No(s).
0522.
1095 498526 Gasket Set--Valve
1210 499901 Pulley/Spring
Assembly
(Pulley)
1211 499901 Pulley/Spring
Assembly
(Spring)
1320 691105 Nut
(Linkage Cover)
1319 794467 Label--Warning
1330 270962 Repair Manual

Not for
Reproduction

Not for
Reproduction

Not for
Reproduction

Not for
Reproduction