Briggs & Stratton 204400 Series Setup guide

COPYRIGHT by BRIGGS & STRATTON CORPORATION
All rights reserved. No part of this material may be reproduced or transmitted,
in any form or by any means, electronic or mechanical, including photocopying,
recording or by any information storage and retrieval system, without permission
in writing from Briggs & Stratton Corporation.
PRINTED IN U.S.A.
FORM MS--6444--10/07/2008
REPLACES FORM MS--6444--08/01/2008
FILE IN SECT. 2 OF SERVICE MANUAL
204400
Illustrated Parts List
Model Series
204400
TYPE NUMBERS
0036 through 0536.
TABLE OF CONTENTS
Air Cleaner 5.........................
Alternator 9..........................
Blower Housing/Shrouds 6............
Camshaft 2...........................
Carburetor 4..........................
Controls 7............................
Crankcase Cover 2....................
Crankshaft 2..........................
Cylinder 2............................
Cylinder Head 3.......................
Electric Starter 8......................
Exhaust System 5.....................
Flywheel 6............................
Fuel Supply 8.........................
Gasket Set -- Engine 3.................
Gasket Set -- Valve 3..................
Governor Spring 7....................
Ignition 9.............................
Kit -- Carburetor Overhaul 4............
Lubrication 2.........................
Operator’s Manual 2..................
Piston/Rings/Connecting Rod 2........
Rewind Starter 6......................
Valves 3..............................
Warning Label 2......................
Not for
Reproduction

204400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6444--2 Assemblies include all parts shown in frames. 10/07/2008
2
307
306
3
552
15
718
718A
21
17
20
1221
1194
27
30
32
46
741
146
24
524
287 842
742
746
220
22 170
15B
522
18
19
1
16
415
847 523
525
219
29
2
27
26
25
28
529
1058 OPERATOR’S MANUAL 1319 WARNING LABEL
REQUIRED when replacing parts
with warning labels affixed.
998
Not for
Reproduction

204400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6444--3 Assemblies include all parts shown in frames. 10/07/2008
3
45
1026
383
337
1022
914
13
1171
635
1023
7
1095 VALVE GASKET SET
1022
883
868
51
51A
35
883
868
7
1100 798
1022
36
51
51A
34 42
33 42
192
1029
5
358 ENGINE GASKET SET
51
51A
7
1022
883
868
163
20
12
3
883A
Not for
Reproduction

204400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6444--4 Assemblies include all parts shown in frames. 10/07/2008
4
955
130A
135
117
369
127A
51
51A
104A
105A
137A
1127A
98A
975A
125A
133A
95A
692
186
127
955
231
276
137
104
105
142
95
130
633
93
633A
950
51
51A
106
975
133
98
97 109
143
108B
118
633B
141C
108A
141A
108B
633B
WALBRO CARBURETOR NIKKI CARBURETOR
632
632
977 CARBURETOR GASKET SET
633
276
163
137
93
51
51A
105
104
93
121 CARBURETOR OVERHAUL KIT
633
276
127
51
51A
137
106
98
633B
97A
633B
109E
121A CARBURETOR OVERHAUL KIT
105A
104A 137A
127A
633B
51
51A 163
98A
633B
951
633B
109D
633B
141
108A
GHOSTED PARTS ARE NOT SERVICEABLE
AND ARE SHOWN FOR REFERENCE ONLY.
633B
951
633A
633A
125
633B
109G
231A
163
51
51A
122
Not for
Reproduction

204400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6444--5 Assemblies include all parts shown in frames. 10/07/2008
5
161
445
967
161A
53
425A
185
163
613A
81 613
677
883
836
11C
968A
300
832
676
883A
968
425
NOTE: This muffler is intended for replacement
purposes only and is not to be used
for retrofitting to engines with different
exhaust systems.
883C
832C 836C
300C
863C
740
740A
819
355
436C
437
1177
Not for
Reproduction

204400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6444--6 Assemblies include all parts shown in frames. 10/07/2008
6
1036 EMISSIONS LABEL
305
732
65
592 55
1211
1210
59
58
459
689
456
597
332
455
1070
1005
23
1046
455A
608
60
727A
304
725A
1298 725B
298
622
728
304A
65
592
65
592 55A
1211
1210
59
58
459
689
456
597
608A
60
37 78
695
363
Not for
Reproduction

204400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6444--7 Assemblies include all parts shown in frames. 10/07/2008
7
211
209
267
265
270
268
269
271
663
281
632
621
410
188
668
271A
773
1138
222A
188
616
615
505
562
604
564
227
504
222
616
564A
1230
1404
604A
222B
278
Not for
Reproduction

204400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6444--8 Assemblies include all parts shown in frames. 10/07/2008
8
799
493
356
774
1051
801
544
310
803
579
802
697
783
513
510
309
1090
190
240A
240
958
601 601
601
601
187C187 187B187A
503
364A
1052A
601
187E
813
972A
957
Not for
Reproduction

204400
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6444--9 Assemblies include all parts shown in frames. 10/07/2008
9
356A
356D
356C
356B
356F
356
356J
286A
286
641
636
641A
627
575
500
361
347A
347
664
990
892
286C
578
10 -- 16 AMP
474D
NOTE: All stators use a No. mounting screw.
1119
NOTE: The proper flywheel part number and/or the alternator magnet size will
determine the alternator type or output. See repair instruction manual
for additional information.
578
474A
DC ONLY
501
526
501A
526A
1046
503
361A
347B
920
579
577A
813
627A
578A
356L
990A
892A
500A
851
334
333
Not for
Reproduction

REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
204400
KIncluded in Engine Gasket Set--Ref. No. 358.
DIncluded in Carburetor Overhaul Kit--Ref. No. 121 or 121A.
zIncluded in Carburetor Gasket Set--Ref. No. 977.
∆Included in Valve Gasket Set--Ref. No. 1095.
Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.
6444--10 Assemblies include all parts shown in frames. 10/07/2008
10
1 794849 Cylinder Assembly
-- -- -- -- -- -- N o t e -- -- -- -- -- --
793617 Cylinder
Assembly
Used on Type No(s).
0179.
2 698340 Kit--Bushing/Seal
(Magneto Side)
3K391086S Seal--Oil
(Magneto Side)
5 793009 Head--Cylinder
7K∆694872 Gasket--Cylinder Head
-- -- -- -- -- -- N o t e -- -- -- -- -- --
K∆697690 Gasket--
Cylinder Head
Used on Type No(s).
0179.
11C 696796 Tube--Breather
12 K694953 Gasket--Crankcase
13 690360 Screw
(Cylinder Head)
15 691686 Plug--Oil Drain
(Square Head)
15B 695757 Plug--Oil Drain
Used on Type No(s).
0276, 0417, 0529.
16 794717 Crankshaft
Used on Type No(s).
0036, 0100, 0105,
0110, 0155, 0160,
0536.
-- -- -- -- -- -- N o t e -- -- -- -- -- --
794716 Crankshaft
Used on Type No(s).
0114, 0115, 0117,
0125, 0157, 0159.
694678 Crankshaft
Used on Type No(s).
0109, 0118, 0119,
0129, 0130, 0134,
0136, 0141, 0142,
0143, 0145, 0146,
0147, 0149, 0150,
0151, 0153, 0154,
0156, 0162, 0163,
0164, 0168, 0171,
0177, 0178, 0179,
0278.
696512 Crankshaft
Used on Type No(s).
0113.
794720 Crankshaft
Used on Type No(s).
0213, 0214.
695306 Crankshaft
Used on Type No(s).
0276, 0417, 0529.
17 695434 Bearing--Ball
18 791965 Cover--Crankcase
-- -- -- -- -- -- N o t e -- -- -- -- -- --
791412 Cover--
Crankcase
(Ball Bearing Cover)
Used on Type No(s).
0036, 0110, 0175,
0213, 0214, 0536.
19 698340 Kit--Bushing/Seal
(PTO Side)
20 K391086S Seal--Oil
(PTO Side)
21 281658S Cap--Oil Fill
22 695174 Screw
(CrankcaseCover--
Sump)
23 794814 Flywheel
-- -- -- -- -- -- N o t e -- -- -- -- -- --
695485 Flywheel
Used on Type No(s).
0110, 0115, 0129,
0141, 0143, 0154,
0157, 0164, 0168,
0177, 0179, 0214,
0278.
24 222698S Key--Flywheel
25 792117 Piston Assembly
(Standard)
-- -- -- -- -- -- N o t e -- -- -- -- -- --
792144 Piston
Assembly
(.020” Oversize)
793794 Piston
Assembly
Used on Type No(s).
0179.
793797 Piston
Assembly
(.020” Oversize)
Used on Type No(s).
0179.
26 792026 Ring Set
(Standard)
(Used After Code Date
05080900).
-- -- -- -- -- -- N o t e -- -- -- -- -- --
694004 Ring Set
(Used Before Code
Date 05081000).
792073 Ring Set
(.020” Oversize)
(Used After Code Date
05080900).
694008 Ring Set
(.020” Oversize)
(Used Before Code
Date 05081000).
793319 Ring Set
Used on Type No(s).
0179.
793324 Ring Set
(.020” Oversize)
Used on Type No(s).
0179.
Not for
Reproduction