Brightline 1.2 N User manual

1.2 N/1.2 D
Operating Instructions
580 Mayer Street, Building #7, Bridgeville, PA15017 • phone [phone] • fax [phone] www.brightlines.com
© 2006Brightline,L.P.

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• The Brightline 1.2N/1.2D is a 2-lamp, 55-watt, energy-efficient light fixture. This fixture combines
high-frequency electronics with a state-of-the-art optical system to produce a soft, full-spectrum,
flicker-free light source.
Owner’s Record
Product Description
Safety
• Warning: Do not dim a non-dim fixture.
• Do not service fixture until the appropriate service
manual has been read and the unit has been
completelyde-energized.
• All fixtures are fuse protected.
• To prevent fire or shock hazard, do not expose
the unit to water or moisture.
• Donotoperatefixturewithoutlampsinstalled.
Operating the fixture without the lamps installed
may result in damage to the ballast.
• Never carry energized fixtures with your hands
close to the sockets or work with your hands near
an exposed socket that is energized.
• Neverremove lamps from the fixture orinsert
lamps into the fixture while it is energized.
• Service on the unit should be performed only by
a qualified technician.
• In case of lamp failure:
1. Turn fixture “OFF”.
2. Wait 30 seconds for ballast to reset.
3. Install new lamp.
4. Turn fixture “ON”.
Model No.________________________
Serial No.________________________
Date of Purchase__________________
• The serial number of this product can be found on the side of the main housing. You should note
the model number and the serial number in the space provided and retain this book for future
reference as a permanent record of your purchase.

Installing the Yoke
1. Assemble palm handle, yoke, and washers
as shown (Fig. 1).
Figure 2
2. Screw palm handle into place (Fig. 2).
3. Repeat Steps #1 and #2 for remaining
palmhandle.
Note:Pleaserefer to suplimentry manual
019-106 for vertical yoke mounting
instructions.
1. While firmly grasping fixture, loosen palm
handles (Fig. 3).
2. Adjust tilt of fixture, as desired.
3. Retighten palmhandles.
Figure 3
Adjusting the Yoke
3
Figure 1
Palm
Handle
Nylon
Washer Cork
Washer
Palm
Handles

4
Installing Lamps
1. Place lamp into clip as shown (Fig. 4).
Figure 5
2. Gently slide lamp into socket (Fig. 5).
Note: The socket’s locking tabs will snap into
indents on the base of the lamp.
3. RepeatSteps#1and #2 for remaining lamps.
Figure 4
Clip
Lamp
Figure 7
Installing Adapters (C-Clamp/Spud)
Figure 6
1. Thread mounting screw through yoke and
into adapter (Fig. 6). 2. Tightly fasten mounting screw in place (Fig. 7).
C-Clamp
1/2” Lock
Washer 1/2-13UNC
HexBolt

1. Swing latch open (Fig.8).
Figure 8
2. Insert accessory into the track and
slide it forward until it stops (Fig. 9).
3. Swing latch closed and fasten in place (Fig. 10). Figure 10
Installing Accessories
5
Figure 9

6
1. The IEC320 connector mates with the
power inlet module (Fig. 13).
Note: TheON/OFFswitchshouldalwaysbe
in “OFF” position when installing or
removing the power cord.
Installing Power Cord
Replacing Fuse
1. Pull fuse holder out of power inlet module.
2. Remove fuse holder and check for wear (Fig. 11).
If fuse is blown, replace with a new fuse or the
on-board spare (Fig. 12).
3. Return fuse holder to a closed position.
Figure 11
Figure 13
Note: Replace fuse only with 8-amp, time-delay,
250-volt, 5 x 20-mm fuses.
On-boardSpare
ActiveFuse
Figure 12

• Lamps should be changed every 10,000 hours.
• For maximum performance, season lamps 100
hours before use.
• Clean reflector with a dry, non-abrasive cloth.
Troubleshooting Guide
Maintenance
• Replace fuse only with 8-amp, time-delay,
250-volt,5x 20-mm fuses.
7
Problem Possible Cause Solution
Lights flicker or drop out
at low end. Defective or damaged lamps. Replace with new lamps or exchange lamps from a known good fixture.
Lights are flashing or
strobing. Wrong voltage for ballast installed. Verify that the ballast's voltage is correct.
Lamps are not at the
same light level. Mixture of lamp ages or color temperature. Check that all the lamps are the same exact type (both age and color).
Ballast buzzes or hums. Defective ballast. Identify location of buzz and replace
ballast if necessary.
Light fixture does not turn
"on." Defective or missing fuse. Install fuse into power entry module.

8Doc: 019-101.P65
Rev: F
Lamp Socket: 2G11 4-pin. Molded white
high-strength thermoplastic. Push wire
connections for 18-gauge leads.
Specifications
Lamp:(2) 55W/21T5/T/2G11RS 3000°K and
5000°Kavailable.10,000-hour-ratedlamp life.
Housing: 14-gauge (.060) formed,
aluminumsheet-metalconstruction.
See finish note.
Reflector: 24-gauge (.020) formed aluminum
sheet-metalconstruction. Polishedspectral
finish. 95% specular reflectance.
Dim: (1) 2-lamp 55 watt high-frequency, phase
control electronic ballast. 100-240 VAC 50/60
Hz, Power factor = >.97, Class “A” sound
rating and THD: <20%.
Ballast:
Non Dim: (1) 2-lamp, 55-watt, high-frequency
electronic ballast. 120VAC/60Hz or 230VAC/
60Hz, Power factor = >.97 Class, “A” sound
rating and THD: <20%.
Mounting: 10-gauge(.125)extruded-aluminum
yoke, welded construction (standard).
2” O.D. pipe clamp or TVMP adapter provided.
Power Entry Module: 8-amp fuse
(with on-board spare) and IEC connector
incorporated within housing.
Finish: Low glare, polyester powder coat.
Switch: Rocker ON/OFF power switch.
Optional Accessories: Fixture screens,
intensifier, intensifier screens, snoot, and
gelframe.
Power Cord: 12’ length, 3/18 gauge SOW cable
10 amp/250 V. IEC320 connector to grounded
Edison (3) prong plug - NEMA 5-15P standard.
(Optional connectors available upon request.)
Black finish.
A - Palm Handle
B - Ballast Housing
C - Ballast
D - #6 Washer
E - #6-32 Nut
F - Main Housing
G - Reflector Bracket
H - Reflector
I - Lamp Clip
J - Nylon Spacer
K - #6-32 x .31 lg. Screw
L - #6-32 Tinnerman Nut
M - #4-40 X.38 lg.Screw
N - Socket
O - Socket Bracket
P - Accessory Latch
Q - #6-32 x .25 lg. Black
Oxide Screw
R - Nylon Washer
S - Cork Washer
T - Rocker Switch
U - Power Inlet Module
V - Receptacle
W - Yoke
X - Wire Guard Bracket
ExplodedAssembly
E
E
Doc: 019-101.P65
Rev: F
CD
A
B
E
L
H
F
G
J
K
I
PON
M
Q
R
S
T
U
V
W
X

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Wiring Diagram - Dim
Wiring Diagram - NonDim

10 PatentPending
Brightline guaranteesallits products to be free from defectsinmaterialsand
workmanship for a period of one (1) year from the date of shipment.
If any product is found to be unsatisfactory under this warranty, the buyer must notify
Brightline immediately. Once a course of action has been determined, if it is
necessarytoreturn the product to Brightline a ReturnAuthorization(RA)will be
issued.Ship the product directly toBrightline,580MayerStreet, Building #7,
Bridgeville, PA15017.The RAnumber should be marked on the shipping carton.The
unit will be replaced or put into proper operating condition, free of all charges. The
correctionof any defects through repairorreplacement byBrightline shall
constitutefulfillmentofallobligationsand liability of Brightline to the buyer under
this warranty and the contract of sale.
Brightline isnotresponsible for damage to its productscausedby improper
installation, maintenance, or use; by improper electrical hookups; or by unauthorized
repairs.
Failure to notify Brightline of unsatisfactory operation or any improper or
unauthorizedinstallation,maintenance,use,repairs, or adjustments shall terminate the
warrantyandBrightline shall have no further responsibility under the warranty.
Brightline shallnotbe liable for special or consequential damages inanyclaim,
action, suit, or proceeding arising under this warranty or contract of sale, nor shall
Brightline be liable for claims for labor, loss of profits or goodwill, repairs, or other
expensesincidentaltoreplacement. Brightline makesnoother warranty of any
kindwhatsoever,expressed or implied, and allimplied warranties of merchantability and
fitness for a particular purpose that exceed the obligation specifically described in this
warrantyareherebydisclaimed by Brightline and excluded from this agreement.
All shipments, unless otherwise noted, are F.O.B. factory.
The customer is advised to inspect for shipping damage, apparent and/or hidden.
If detected, notify the transportation company and file your claim.
WARRANTY
PROCEDURES
DISCLAIMERS
580 Mayer Street, Building #7, Bridgeville, PA 15017 • phone [phone] • fax [phone]
www.brightlines.com