briwatec ZIRKON D060 V Operating and installation instructions

B109 06/16 Rev.2 ZIRKON D060 V – D140 V 1
ZIRKON
D060 V – D140 V
Dry operating rotary vane vacuum pump
Translation of the original instructions
briwatec GmbH
Schönauer Str. 62
79669 Zell i. W.
Germany
Tel. [phone]
Fax. [phone]
[email protected]
www.briwatec.de
Geschäftsführer: Markus Britsche, Michael Wagner
Amtsgericht: Freiburg i. Br. HRB 700368
Steuer-Nr.: 11088/10922 USt-Id-Nr.: DE 814 742 383

Contents
B109 06/16 Rev.2 ZIRKON D060 V – D140 V 2
1Contents
1Contents ........................................................................................................ 2
2Introduction ................................................................................................... 3
2.1Information relating to the operating instructions ................................ 3
2.2Limited liability .................................................................................. 3
2.3Copywrite.......................................................................................... 3
2.4Spare Parts ....................................................................................... 4
2.5Servicing ........................................................................................... 4
2.6EC-Declaration of Conformity.............................................................. 5
3Safety ............................................................................................................ 6
3.1General ............................................................................................. 6
3.2Description of safety instructions ........................................................ 6
3.3General safety instructions ................................................................. 6
3.4Personnel Requirements..................................................................... 7
3.5Definitions......................................................................................... 8
3.6Prescribed Operation.......................................................................... 8
3.7Non-prescribed operations ................................................................. 9
3.8Safety measures by the operator/user ................................................ 9
4Technical data ...............................................................................................10
4.1Model (type) plate ............................................................................10
4.2Technical Information .......................................................................10
5Operating procedures ...................................................................................11
5.1Start-up conditions ...........................................................................11
5.2Construction.....................................................................................12
5.3Function...........................................................................................12
6Transport storage ..........................................................................................13
6.1Safety instructions during transport ...................................................13
6.2Lifting and transporting the machinery...............................................13
6.3Storage ............................................................................................13
7Start-up ........................................................................................................14
7.1Assembly .........................................................................................14
7.2Installation .......................................................................................14
7.3Start-up ...........................................................................................16
8Operation......................................................................................................17
9Maintenance..................................................................................................18
9.1Air Filter ...........................................................................................18
9.2Discs................................................................................................20
10Fault diagnosis ..............................................................................................22

Introduction
B109 06/16 Rev.2 ZIRKON D060 V – D140 V 3
2Introduction
2.1 Information relating to the operating instructions
These instructions describe the handling of the dry-operating ZIRKON rotary vane
compressor of the series type:
ZIRKON D060 V to D140 V
A condition for secure operation is adherence to all safety and operating instructions.
The operating instructions must be carefully read through before commencement of
any operation! They are an integral part of the equipment and must at all times be
kept in close proximity to the machinery for immediate use by the operating and
maintenance personnel.
The company ‘briwatec GmbH‘ will not be held liable for workplace accidents, damage
to the equipment, production losses or completion disorders that occur as a result of
non-observance of the operating instructions.
Furthermore, the local accident-avoidance directions and general safety regulations in
respect of the operation of machinery will apply.
The figures serve for a general understanding of the machinery and may differ
somewhat from the actual construction thereof.
Components produced by other suppliers have their own safety instructions and
guidelines. These must also be observed.
2.2 Limited liability
All data and directions in this introduction have been assembled with due consideration
of the corresponding norms and regulations, of the state of the art as well as of our
own knowledge and experience.
The company ‘briwatec GmbH‘ will not be held liable for damages due to:
Non-observance of the operating directions
Misuse of equipment
Employment of unqualified personnel
Use of spare parts that have not been provided by the company ‘briwatec GmbH‘
Arbitrary alteration of machinery components or of accessories (supply list from
the company ‘briwatec GmbH‘)
The responsibilities agreed in the supply contract, the general commercial conditions
as well as the conditions of supply by the company ‘briwatec GmbH‘ , and the
regulations current at the time of signing of the contract will apply.
We reserve the right to make technical changes with a view to improving the operating
conditions and further development.
2.3 Copywrite
The transfer of the operating instructions to third parties without written permission
from the company ‘briwatec GmbH‘ is prohibited.
NOTICE!
A
ll data contained herein, texts, drawings, pictures and other illustrations are protected by
copy wri
t
e and are subject to commercial patent rights.
A
ll misuse thereof is liable to prosecution!
Duplication in any type or form – even extracts – as well as the utilization and/or
communication of the contents hereof are not permitted without written authorization
by the company ‘briwatec GmbH‘ .
Read the operating
instructions!
Observe the operating
instructions!

Introduction
B109 06/16 Rev.2 ZIRKON D060 V – D140 V 4
2.4 Spare Parts
The company ‘briwatec GmbH‘ recommends the use of original spare parts. Original
spare parts possess special quality properties and provide reliable and safe
functionality;
Development of the special use of the equipment
Manufacture in high quality and value
12-Months guarantee after installation or shipment (other than
worn-out components) or other agreed conditions.
NOTICE!
T
he use of non-original spare parts can alter the properties of the equipment and put its
safety at risk!
T
he company ‘briwatec GmbH‘ is absolved of any liability for dama
g
e that results
therefrom.
DISPOSAL!
Worn-out components (indicated in the spare parts list) are waste products.
A
fter exchan
g
e, the worn-out components should be disposed of in accordance with the
national re
g
ulations.
2.5 Servicing
For servicing queries, the company ‘briwatec GmbH‘ can be contacted as follows:
briwatec GmbH Tel. [phone]
Schönauer Str. 62 Fax. [phone]
79669 Zell i. W. [email protected]
Germany www.briwatec.de
For faster response to your queries, please have available the following data and
information:
Serial number
Which activity has already been undertaken?
Prior to service works on-site, the motor has to be disconnected from the circuit by a
qualified electrician so that an unforeseen start does not occur.
For servicing work, we recommend that the manufacturer or its local branch or sub-
contractor be engaged, especially where possible repairs under warranty are involved.
The address of the servicing station appropriate for yourselves can be obtained from
the manufacturer (see the manufacturer’s address). Following a repair or prior to re-
start-up, the jobs indicated under “Installation“ and “Start-up“ must be carried out as
for the initial start-up procedure.
Service work:

Introduction
B109 06/16 Rev.2 ZIRKON D060 V – D140 V 5
2.6 EC-Declaration of Conformity
Figure 1 CE-Declaration of Conformity

Safety
B109 06/16 Rev.2 ZIRKON D060 V – D140 V 6
3Safety
3.1 General
The ZIRKON rotary vane vacuum pump has been constructed, completed and tested in
accordance with the safety guidelines of the latest state of the art, and has been
released in a technically safe and impeccable condition. Nevertheless, dangers can occur
with use of the machinery, for persons and objects, if it is used in an improper manner.
The operating instructions must be read comprehensively and the safety directions must
be adhered to.
The operating directions that are attached to the machinery must be followed and must
be kept in a readily readable condition. This relates, for example, to:
Connection indicator
Data and motor identification plate
Instructions and warning plates
In the event of non-conforming operation, all liabilities and warranties on the part of the
company briwatec GmbH are rescinded.
3.2 Description of safety instructions
Safety instructions refer to particular dangers. These are indicated in this guide book by
way of symbols.
SAFE refers to 4 basics in the description of the safety instructions:
Severity of danger (Signal word)
Type and origin of the danger (description)
Consequence of non-observance
Avoidance (measures to avoid a danger)
The corresponding warning symbol serves to identify the point of danger.
Model construction of safety directions:
DANGER!
DESCRIPTION OF THE TYPE AND ORIGIN OF THE DANGER!

Measures taken to avoid the danger
3.3 General safety instructions
The following general safety instructions are used according to the type of danger:
DANGER!
Refers to an immediate, dan
g
erous situation that results in death or serious injury if not
avoided.

Safety
B109 06/16 Rev.2 ZIRKON D060 V – D140 V 7
WARNING!
Refers to a possibly dan
g
erous situation that could lead to death or serious in
j
ury, if not
avoided.
CAUTION!
Refers to a possibly dan
g
erous situation that could lead to sli
g
ht or minor in
j
ury or to
dama
g
e of ob
j
ects if not avoided.
The following indicators are used in this guide book:
INDICATOR!
T
his symbol refers to an important state of affairs.
Relevant instructions for the installation, operation or maintenance are provided.
RECYCLING!
T
his symbol refers to relevant instructions for disposal.
Materials must be separated and disposed of individually.
Similarly, the instructions for the disposal of lubricants (oils and
g
reases) as well as of
additives must be observed!
3.4 Personnel Requirements
WARNING!
Dan
g
er from inadequately qualified personnel
Inappropriate actions can lead to serious personnel injury and material damage.
T
herefore:

All operations must be permitted to be undertaken only by qualified personnel!
Electrical installations Work with electrical installations may only be undertaken by expert electricians in
accordance with electro-technical regulations.
This refers to work on the installation, operation, repair to and maintenance of
electrical equipment.
Operation of the machinery Operation of the machinery may only be undertaken by trained or instructed
personnel. The operator must be conversant with the basic directions regarding safety
at work and accident avoidance, and must have been trained in the management of
the machinery. The operator must have read and understood the operating
instructions prior to start-up of the machinery.

Safety
B109 06/16 Rev.2 ZIRKON D060 V – D140 V 8
3.5 Definitions
… Trained Personnel/Operators have been trained by the operator in regard to the
tasks given to him and the possible dangers from inappropriate actions.
… Qualified Personnel because of their technical training, knowledge and experience as
well as their knowledge of the appropriate directions, are capable of carrying out the
tasks given to them and able to identify dangers and how to avoid them.
... connection-ready combination of the pump housing, rotor and motor.
... Driving motor of the vacuum pump.
… machine for generating an under pressure (vacuum).
… Volume flow of a vacuum pump in relation to the condition in the suction
connection.
… the maximum vacuum that a pump achieves with a closed suction opening, indicated
as absolute pressure.
... The vacuum or suction pressure area, which operates the pump in continuous
operation. The permanent vacuum and suction pressure is ≥than the final vacuum
and < than atmospheric pressure.
… The given noise at any particular load condition as numerical value, the noise level in
dB(A) in accordance with EN ISO 3744.
3.6 Prescribed Operation
The ZIRKON V series machines are suitable for evacuation of closed systems, or for a
permanent vacuum in the intake pressure range 120 to 1000 mbar (abs). These dry
operating vacuum pumps are suitable for pumping air with a relative humidity of 30 to
90%.
The machine may only be operated in the following manner:
Only when the machine is operated in a technically faultless condition
When the machine is not in a partially assembled condition
When the machine is in an ambient temperature and suction temperature
between 5and 40 C. At temperatures outside this range please refer to the
supplier.
The machine can be used in the following media:
Air having a relative humidity of 30% to a maximum of 90%,
Dry, non-aggressive gases.
WARNING!
Dan
g
er when used in non-prescribed manner!
A
ny use of the machinery that is outside and/or alternative to the prescribed manner can
lead to dan
g
erous situations.

ZIRKON rotary vane vacuum pumps must only be used as intended.

All instructions in the operating manual should be strictly adhered to.
Claims of any kind in respect of damage due to non-prescribed use are not permitted.
The operator alone is liable for damage due to non-prescribed use.
Trained persons / operators
Skilled personnel
Machinery
Motor
Vacuum pump
Suction power
Final pressure
(absolute)
Permanent vacuum
Noise emission

Safety
B109 06/16 Rev.2 ZIRKON D060 V – D140 V 9
3.7 Non-prescribed operations
Mis-usage can result from the following methods of operation:
No dangerous substances may be sucked into the machine such, for example, as:
° combustible or explosive gases or fumes,
° steam,
° aggressive gasses.
The use of the machine in non-industrial establishments, in which the necessary
precautions and safety measures have not been undertaken.
The installation in explosion-prone environments.
Alterations to the machinery and its component accessories.
3.8 Safety measures by the operator/user
The machine is operated in commercial/industrial situations. The operator of the
machine is, therefore, subject to the legal requirements in respect of working safety.
In addition to the safety regulations stated in this operating manual, the applicable
safety-, accident- and environmental protection regulations must be adhered to for
operation of this machinery.
In this regard, it should be specially noted that:
Hot parts of the machine must not be accessible or be provided with protective
contact means.
Personnel should not be placed in danger from free suction or expulsion of medium
substances.
Danger from electrical energy should be prevented.
The operator must be conversant with the relevant protection-at-work regulations
and must ascertain any situation judged to comprise dangerous conditions when
the work-place of the machinery will have special safety regulations. These should
be available to him as operating instructions for using the machinery.
The operator must undertake tests throughout the operation of the machinery to
check whether the operating instruction being followed by him actually conform to
the prescribed instructions for operating the machinery and, if necessary, modify
accordingly.
The operator must clearly regulate and establish the adequacy of the installation,
operation, fault removal and maintenance.
The operator must ensure that all co-workers involved in operation of the
machinery have read and understand these operating instructions. In addition, he
must subject the personnel to training sessions at regular intervals and keep them
informed about dangers.
DANGER!
Safe access to the operatin
g
components!
If operatin
g
components are displaced and unreachable, there is the risk of injury and life-
threatenin
g
in
j
ury.

Operating components should not be displaced and safe access should be available.
In addition, the operator is responsible for ensuring that the machinery is permanently
in a faultless technical condition.

Technical data
B109 06/16 Rev.2 ZIRKON D060 V – D140 V 10
4Technical data
4.1 Model (type) plate
The model plate contains the relevant technical information about the machine.
In the event of technical service queries the model references, date of manufacture
and serial number must be available.
Figure 2 Type plate (example)
The highest permitted flow volume and vacuum are dependent upon the size of
construction and are indicated on the model plate.
4.2 Technical Information
The following technical details and noise emissions apply to the ZIRKON V series:
Figure 3 ZIRKON V series, Technical Information
The flow volume with free passage comprises 60, 80, 100 and 140 m3 /h at 50Hz
operation. The dependence of the pumping capacity of the inlet pressure is shown on
the corresponding data sheets.
The noise pressure level or noise production level according to EN ISO 3744,
measured at 1 m intervals at one operating position at about 2/3 of the permitted
total pressure differential and connected lines without vacuum reduction, are given in
the table of figure 3 as having a tolerance of ±3 dB(A).
Hearing protection ! To prevent hearing damage through lengthy presence in the vicinity of an operating
machine, the use of hearing protection means is recommended.