Broyhill THORNWOOD A102004103 User manual
THORNWOOD
ASSEMBLY INSTRUCTIONS
ITEM#: A102004103/A102004104/A102004105
SKU#: 810490210/810490381/810490382
THORNWOOD HARD TOP PAVILION
WARNINGS:
GENERAL BEST PRACTICES FOR ASSEMBLY:
• Please read and understand this entire manual before attempting to assemble or install the product.
• Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and
hardware contents list. If any part is missing or damaged, do not attempt to assemble the product.
• The assembled gazebo should be located at least 6 feet from any obstruction such as fence, garage, house, overhanging
branches, laundry lines or electrical wires.
• Some parts may contain sharp edges. Wear protective gloves if necessary, during assembly.
• This unit is heavy. For safety, do not assemble this item alone. Four people are recommended for safe assembly.
• Check all nuts and bolts periodically for tightness and, when required, tighten them again.
• Pay attention to the parts orientation
• Install the gazebo on level ground.Stakes are provided to secure the gazebo to the ground.
•Do not assemble the gazebo on sandy, muddy or loose soil, as stakes do not have enough anchorage in these types of soil.
•If you wish to secure the gazebo to a wood deck or concrete surface, use anchors suited to these surfaces.
• Snow must be cleared off regularly during snowy days.Remove the snow at the roof top when it is thicker than 2 inches.
In order to avoid damage, use a plastic snow rake to remove excessive snow and ice buildup from roof and keep away
from falling debris.
• Do not leave the gazebo where there is a risk of high wind, as possible damage will occur to the structure.
• Any assembly or maintenance of the product must be carried out by adults only.
• Please check your state and local regulations prior to purchasing. Some jurisdictions may require permits for installation
and use. Some special procedures may be valid in your area.
• If any scratch paint, please touch up to prevent rusting
• For outdoor use only.
• Steel components for this gazebo are treated with rust inhibiting paint that protects it from rusting. However, due to the
nature of steel, surface oxidation (rusting) will occur if these protective coatings are scratched. This is not a defect and thus
not covered by the warranty.
• To minimize this condition, it is recommended to use care when assembling and handling the product to prevent scratching
the paint. Should any scratching or damage occur, it is recommended to cover the scratch immediately with rust inhibiting
paint (not included).
• Surface rust can also be easily removed with a very light application of regular cooking oil or WD-40. If surface oxidation
(rusting) occurs and if no measure is taken to prevent this, the oxidation may start dripping onto deck or patio and caused
damaging stains, which may be difficult to remove. This can be prevented if the above-mentioned measures are taken to
keep the product from oxidizing.
•Do not use bleach, acid, or other abrasive cleaners on the roof or frame parts.
• Keep instruction manual for future reference.
• Keep the original packaging to store the gazebo.
• Periodically check and ensure that all bolts are well-tighten during use
WARRANTY:
WHAT IS COVERED ?
The limited warranty is extended to the original purchaser and applies to material and manufacturer’s defect provided
the item is maintained with care and used only for personal, residential purposes.
Warranty: 1 Year
MAINTENANCE:
2／31
EXPLODED DRAWING
3／31
EXPLODED DRAWING
4／31
PARTS LIST
Label Part Number Description Qty Part Image
$ 3 SRVW
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, 3
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- 3
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. 3
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5 3 6PDOOWRSFRYHU
6 3 6PDOO5RRI3DQHO
7 3
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7 3
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7 3
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7 3
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6／31
7 3
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7 3
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8 3
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9 3
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7／31
HARDWARE LIST
Label Part Number Description Qty Add Part Image
$$ +0;%ROW
%% + 0;%ROW
&& + 0)ODWZDVKHU
'' + 01XW
(( +06SULQJ
ZDVKHU
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8／31
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HELPFUL HINTS
• Tools needed and not included：
• How many people needed for the installation work
• Estimate assemble time : 150~180 Minutes
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How many people needed for the installation work
9／31
Assembled View:
67(3
;
; ;
;
;
10／31
Insert post (A) to base cover (B), secure
base (C) to the post (A) using bolt (BB) and
washer (CC), tighten with wrench (Z1).
Assembled View:
67(3
;
;
;
; ;
11／31
Connect beam 1 (D1) and beam 2 (D2) using
bolt (FF), washer (JJ) and nut (KK), tighten
with wrench (Z2).
Assembled View:
67(3
;; ;
12／31
Secure assmebled beam (D1/D2) to post (A)
using bolt (II), spring washer (EE) and flat
washer (JJ), tighten with wrench (Z2).
Assembled View:
67(3
;
; ;
13／31
Connect Large top frames (H) in the
direction shown using bolt (AA) and flat
washer (CC), tighten with wrench (Z1).
Assembled View:
67(3
; ;
;
;
14／31
Connect top skew beam (F1) and bottom
skew beam (F2) using bolt (AA) and flat
washer (CC), tighten with wrench (Z1).
Assembled View:
67(3
;
; ;
15／31
Secure assembled skew beams (F1/F2) to
post (A) using bolt (LL) and flat washer
(CC). Connect assembled large top frames
(H) to the assembled skew beams (F1/F2)
using bolt (BB) and flat washer (CC),
tighten with wrench (Z1).
Assembled View:
67(3
;
; ;
16／31
Connect middle beam (G), assembled
large top frames (H) and assembled beam
(D1/D2) using bolt (AA) and flat washer
(CC), tighten with wrench (Z1).
Assembled View:
67(3
;
; ;
;
17／31
Secure lateral trabecula of the greater
roof (P1/P2) to the bottom skew beam
(F2) and the middle beam (G) using bolt
(AA) and flat washer (CC), tighten with
wrench (Z1).
Assembled View:
67(3
;
;
;
18／31
Connect small top connector (K) to small
top skew beam (I) using push pin.
Connect small top skew beam (I) to small
top inclined beam support rod (J) using
push pin.
Assembled View:
67(3
;
19／31
Lock the small roof decorative panel (M)
to the small top inclined beam support
rod (J) as shown.
Assembled View:
67(3
4X
24X 32X8X
20／31
Secure dome decoration frame(L) to
small top inclined beam support rod (J)
and small roof decorative panel (M)
using bolt (BB) and flat washer (CC),
tighten with wrench (Z1).
This manual suits for next models
5
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