Bruker Magnet Pump Control 2 User manual

Version
Innovation with Integrity
BMPC/2
005
NMR Spectroscopy
Bruker Magnet Pump Control 2
Technical Manual

Copyright© by Bruker Corporation
All rights reserved. No part of this publication may be
reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means without the prior consent of the
publisher. Product names used are trademarks or
registered trademarks of their respective holders.
This manual was written by
Uwe Döttling and Reinhard Steppe
© August 18, 2011: Bruker Corporaton
Rheinstetten, Germany
P/N: Z31823
DWG-Nr.: Z4D10373D
For further technical assistance on the BMPC/2 unit,
please do not hesitate to contact your nearest BRUKER
dealer or contact us directly at:
BRUKER BioSpin GmbH
am Silberstreifen
D-76287 Rheinstetten
Germany
Phone:+ 49 721 5161 0
FAX:+ 49 721 5171 01
E-mail:[e-mail]
Internet:www.bruker.com

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Table of Contents
Contents
1 About ..............................................................................................................9
1.1 This Manual............................................................................................................ 9
1.2 Policy Statement .................................................................................................... 9
1.3 Symbols and Conventions...................................................................................... 9
2 Introduction..................................................................................................11
2.1 Modes of Operation.............................................................................................. 11
2.2 User Interface....................................................................................................... 11
2.3 Parameter and System Configuration Overview .................................................. 11
2.4 Alarm and Notification System ............................................................................. 12
2.5 Additional Information Available in This Manual................................................... 12
3 Safety............................................................................................................13
4 Principles of Operation...............................................................................15
4.1 Manual Mode........................................................................................................ 15
4.1.1 Mode Buttons ....................................................................................................... 15
4.1.2 Pump 1 and Valve 1 Buttons................................................................................ 16
4.1.3 Pump 2 and Valve 2 Buttons................................................................................ 16
4.1.4 Valve 3 Buttons .................................................................................................... 16
4.2 Pumps and Valves in Manual Mode..................................................................... 16
4.3 Automatic Pump Mode ......................................................................................... 17
4.3.1 The Default Pump ................................................................................................ 18
4.3.1.1 Default Pump Failure............................................................................................ 18
4.4 Monitoring in Automatic Pump Mode ................................................................... 18
4.4.1 P1 Pressure Monitoring........................................................................................ 19
4.4.2 T1/T2 Temperature Monitoring............................................................................. 19
4.4.3 Fl Helium Flow Monitoring.................................................................................... 19
5 Software .......................................................................................................21
5.1 Starting the BMPC/2 Software ............................................................................. 21
5.2 Program Overview................................................................................................ 22
5.3 Display Modes...................................................................................................... 24
5.3.1 Process Display.................................................................................................... 24
5.3.2 Graphical Display ................................................................................................. 25
5.3.2.1 Configuration of the Graphical Display................................................................. 26
5.3.2.2 Zoom Function ..................................................................................................... 27
5.3.3 Jumbo Display...................................................................................................... 28
5.3.3.1 Configuration of the Jumbo Display ..................................................................... 29
5.3.4 Data Log Display .................................................................................................. 29
5.3.5 Present Values / Event Display ............................................................................ 31
5.4 Operation Modes.................................................................................................. 32

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5.4.1 OFF Mode ............................................................................................................ 32
5.4.2 Monitor Only Mode ............................................................................................... 32
5.4.3 Monitor & Alarm Mode.......................................................................................... 33
5.4.4 He Fill Mode ......................................................................................................... 34
5.5 Automatic Pump Test ........................................................................................... 35
5.5.1 Description of the Test Cycle ............................................................................... 35
5.5.2 Configuring the Automatic Pump Test.................................................................. 36
5.5.3 Manual Start of the Pump Test............................................................................. 38
6 Alarm System...............................................................................................39
6.1 Alarm System Function ........................................................................................ 39
6.2 Alarm Configuration.............................................................................................. 40
6.3 Alarm Sequence................................................................................................... 40
6.4 Alarm Groups ....................................................................................................... 41
6.4.1 Internal Group ...................................................................................................... 41
6.4.2 External Group ..................................................................................................... 41
6.4.3 Fax Group ............................................................................................................ 41
6.4.4 E-mail Group ........................................................................................................ 41
6.5 Stopping the Alarm Sequence.............................................................................. 41
7 Voice Box System .......................................................................................43
7.1 Alarm Call from the BMPC/2 ................................................................................ 43
7.2 Remote Status Request ....................................................................................... 44
7.2.1 Voice Box Menu ................................................................................................... 44
7.2.2 Fax Menu ............................................................................................................. 44
7.2.3 E-mail Menu ......................................................................................................... 45
7.2.4 Using the Voice Box ............................................................................................. 46
8 Hardware Overview.....................................................................................47
8.1 System Block Diagram ......................................................................................... 47
8.2 The BMPC/2 Magnet Pump Control ..................................................................... 48
8.2.1 TFT Display .......................................................................................................... 48
8.2.2 BMPC/2 Control Unit ............................................................................................ 49
8.2.3 Industrial PC......................................................................................................... 49
8.2.4 UPS ...................................................................................................................... 50
8.2.5 Pump Cabinet....................................................................................................... 50
8.2.6 BMPC/2 Line Control Unit .................................................................................... 52
8.3 BMPC/2 Wiring Box.............................................................................................. 54
8.4 CAN Bus............................................................................................................... 55
8.4.1 CAN Bus Structure ............................................................................................... 55
8.5 Wiring Overview ................................................................................................... 56
8.6 Electrical Connections Overview.......................................................................... 57

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8.6.1 BMPC/2 Control Unit ............................................................................................ 57
8.6.2 Industrial PC......................................................................................................... 57
8.6.3 UPS ...................................................................................................................... 58
8.6.4 Line Control Unit................................................................................................... 59
8.6.4.1 Connector X3 / X4 / X5......................................................................................... 59
8.6.4.2 Connector X6 UPS Status Interface..................................................................... 61
9 Maintenance and Cleaning .........................................................................63
9.1 Maintenance Work ............................................................................................... 63
9.1.1 Exchanging the Internal UPS Battery................................................................... 63
9.2 Cleaning ............................................................................................................... 63
10 Setup and Diagnostics Tool .......................................................................65
10.1 Starting the Setup Tool......................................................................................... 65
10.2 Downloading New Firmware ................................................................................ 66
10.3 Run CAN Bus Diagnostic ..................................................................................... 67
10.4 Calibrate Temperature Linearization Function ..................................................... 68
11 Troubleshooting ..........................................................................................69
11.1 Information Window Messages ............................................................................ 69
11.1.1 Description of Error Messages ............................................................................. 70
11.1.1.1 Limit Data P1 failed .............................................................................................. 70
11.1.1.2 Limit Data T1 Failed ............................................................................................. 70
11.1.1.3 Limit Data T2 Failed ............................................................................................. 70
11.1.1.4 Limit Data T5 Failed ............................................................................................. 70
11.1.1.5 Limit Data Flow Failed.......................................................................................... 70
11.1.1.6 Limit Data Helium Level Failed............................................................................. 71
11.1.1.7 Calibration T1 Failed ............................................................................................ 71
11.1.1.8 Calibration T2 Failed ............................................................................................ 71
11.1.1.9 Calibration T5 Failed ............................................................................................ 71
11.1.1.10 Heater Initialization Failed .................................................................................... 71
11.1.1.11 Resistor Initialization Failed.................................................................................. 72
11.1.1.12 APD Initialization Failed ....................................................................................... 72
11.1.1.13 Heater Regulation Initialization Failed.................................................................. 72
11.1.1.14 Warning, Power Supply GS1 failed ...................................................................... 72
11.1.1.15 Warning, Power Supply GS2 failed ...................................................................... 72
11.1.1.16 Warning, Possible Fan Failure Pump Cabinet ..................................................... 73
11.1.1.17 Helium Measurement Error .................................................................................. 73
11.1.1.18 Pump 1 Failed ...................................................................................................... 73
11.1.1.19 Valve 1 Failed....................................................................................................... 74
11.1.1.20 Pump 2 Failed ...................................................................................................... 74
11.1.1.21 Valve 2 Failed....................................................................................................... 75
11.1.1.22 Warning Commercial Power Failed...................................................................... 75
11.1.1.23 Alarm UPS Low Battery........................................................................................ 75
11.1.1.24 Warning UPS on Bypass...................................................................................... 75
11.1.1.25 Warning UPS General Alarm ............................................................................... 75
11.1.1.26 Warning UPS Not Connected............................................................................... 75

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11.1.1.27 Warning Heater H1 Problem ................................................................................ 76
11.1.1.28 Warning Heater H2 Problem ................................................................................ 76
11.1.1.29 Pump Test Not Possible in Manual Mode ............................................................ 76
11.1.1.30 Pump Test Not Started ......................................................................................... 76
11.1.1.31 Pump Test Not Possible, Both Pumps in Use ...................................................... 76
11.1.1.32 Pump Test Pump 1 Failed.................................................................................... 76
11.1.1.33 Pump Test Pump 2 Failed.................................................................................... 77
11.1.1.34 Pump Test Not Possible, Parameter Error ........................................................... 77
11.2 Messages in the Event Log .................................................................................. 77
11.2.1 Additional Error Messages in the Event Log ........................................................ 77
11.3 Error Message at the Start of BMPC/2 Control Program...................................... 78
11.3.1 Database Update Error ........................................................................................ 78
11.3.2 Version Check Error ............................................................................................. 79
11.3.2.1 COM Port Error .................................................................................................... 79
11.4 Other Errors.......................................................................................................... 79
11.4.1 When the Value of a Parameter is Displayed as NAN ......................................... 79
11.5 Replacing the Vacuum Pump ............................................................................... 80
11.6 The NMR Console Switches Off Too Fast............................................................ 82
11.6.1 Adjusting the NMR Console Turn-off Time........................................................... 82
11.7 Turning on the NMR Console After a Power Failure ............................................ 83
11.7.1 Restarting the NMR Console Through the Software ............................................ 83
11.7.2 Restarting the NMR Console Using the Mains Switch ......................................... 83
11.8 Exchanging Fuses ................................................................................................ 84
11.8.1 Exchanging the Pump Cabinet Ventilator Fuse.................................................... 84
11.8.2 Exchanging the GS1 or GS2 Power Supply Fuses .............................................. 85
11.8.3 Exchanging the Control Unit Fuse........................................................................ 85
12 Configuration (administrator).....................................................................87
12.1 Magnet Setup Wizard........................................................................................... 87
12.2 Customer Setup Wizard ....................................................................................... 89
12.2.1 Phone Line & Modem Setting............................................................................... 89
12.2.2 Contact List .......................................................................................................... 90
12.2.3 Alarm Groups ....................................................................................................... 91
12.2.4 Fax Setup - Fax ID ............................................................................................... 92
12.2.5 Fax Setup - Fax Header (System)........................................................................ 93
12.2.6 Fax Setup - Fax Header (Customer) .................................................................... 94
12.2.7 Customer Setup - Fax Setup - Fax Header (Bruker)............................................ 95
12.2.8 Customer Setup - Summary ................................................................................. 96
12.3 The Options Menu................................................................................................ 97
12.3.1 Options - General ................................................................................................. 97
12.3.1.1 Password & Codes ............................................................................................... 97
12.3.1.2 Communication Settings ...................................................................................... 99
12.3.2 Pump Control ..................................................................................................... 100
12.3.2.1 Limit Values........................................................................................................ 100

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12.3.2.2 Heater & APD Settings....................................................................................... 101
12.3.2.3 Control Unit ........................................................................................................ 103
12.3.2.4 Pump Test .......................................................................................................... 103
12.3.3 Monitoring System.............................................................................................. 104
12.3.3.1 Sensor Channels................................................................................................ 104
12.3.3.2 Event & Data Log ............................................................................................... 105
12.3.3.3 He-Refill / He Measurement ............................................................................... 106
12.3.3.4 Pulse Tube Cooler.............................................................................................. 107
12.3.3.5 He/N2 Measurement with the HLMU.................................................................. 108
12.3.4 Alarm & Phone System ...................................................................................... 111
12.3.4.1 Phone Line & Modem Settings........................................................................... 111
12.3.4.2 E-mail Setup....................................................................................................... 112
12.3.4.3 Contact List (alarm) ............................................................................................ 113
12.3.4.4 Alarm Groups ..................................................................................................... 114
12.3.4.5 Voice Box ........................................................................................................... 115
12.3.4.6 Fax .....................................................................................................................116
12.3.4.7 Fax - Fax ID........................................................................................................ 116
12.3.4.8 Fax - Fax Header - System Data........................................................................ 117
12.3.4.9 Fax - Fax Header - Customer Data .................................................................... 118
12.3.4.10 Fax - Fax Header - Bruker Office ....................................................................... 119
12.3.4.11 Fax - Voice Box Log ........................................................................................... 120
12.3.5 Service ............................................................................................................... 120
13 Technical Data ...........................................................................................121
13.1 Voltage Supply Requirements............................................................................ 121
13.2 Site Conditions ................................................................................................... 121
13.3 Noise Level......................................................................................................... 121
13.4 Power Input Safety Fuse .................................................................................... 121
14 Contact .......................................................................................................123
Appendix A.........................................................................................................125
A.1 Warning Signs .................................................................................................... 125
A.2 Figures ............................................................................................................... 127
A.3 Tables................................................................................................................. 131
A.4 Index................................................................................................................... 133

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1 About
1.1 This Manual
This manual is intended to be a reference guide for operators and service technicians. It
provides detailed information about the user level maintenance and service and overall
use of the Bruker device.
The figures shown in this manual are designed to be general and informative and may
not represent the specific Bruker model, component or software/firmware version you
are working with. Options and accessories may or may not be illustrated in each figure.
Carefully read all relevant chapters before working on the device!
This manual describes parts and procedures relevant to the device version it is delivered
with. For older hardware, please refer to the manual supplied at the time.
1.2 Policy Statement
It is the policy of Bruker to improve products as new techniques and components
become available. Bruker reserves the right to change specifications at any time.
Every effort has been made to avoid errors in text and figure presentation in this publica-
tion. In order to produce useful and appropriate documentation, we welcome your com-
ments on this publication. Support engineers are advised to regularly check with Bruker
for updated information.
Bruker is committed to providing customers with inventive, high quality products and ser-
vices that are environmentally sound.
1.3 Symbols and Conventions
Safety instructions in this manual are marked with symbols. The safety instructions are
introduced using indicative words which express the extent of the harzard.
In order to avoid accidents, personal injury or damage to property, always observe safety
instructions and proceed with care.
DANGER
This combination of symbol and signal word indicates an immediately hazardous sit-
uation which could result in death or serious injury unless avoided.

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About
iThis symbol highlights useful tips and recommendations as well as information designed
to ensure efficient and smooth operation.
WARNING
This combination of symbol and signal word indicates a potentially hazardous situa-
tion which could result in death or serious injury unless avoided.
CAUTION
This combination of symbol and signal word indicates a possibly hazardous situation
which could result in minor or slight injury unless avoided.
NOTICE
This combination of symbol and signal word indicates a possibly hazardous situation
which could result in damage to property or the environment unless avoided.