Brush Wolf ALPHA Specifications

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Owner / Operator
Instruction & Maintenance
Manual

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Before operation of your Alpha Brush Wolf read the entire
contents of this manual
Congratulations on your purchase of the Alpha Brush Wolf Rotary Brush Cutter. At
Cross-Tech Manufacturing we take great pride in the design and manufacturing of
our products. We appreciate your business and are confident your Brush Wolf will
provide many years of reliable service. Welcome to the Brush Wolf family of attach-
ments.
The Alpha Rotary Brush Cutter is engineered to cut brush and can cut trees up to
10 inches in diameter dependent upon the type of wood and the density of the
vegetation.
For your safety and the safety of others, please read the entire contents of this man-
ual prior to the operation of the Brush Wolf.
If you have questions regarding your Brush Wolf, contact your dealer.
Please take the time to fill out the Warranty Registration Form contained in this
manual or go on-line at Brushwolf.com. A Warranty Registration Form must be
on file within thirty days of the purchase date in order for warranty claims to be val-
id. A full description of the warranty and process for submittal can be found on the
back cover of this manual.
To ensure prompt and accurate information when working with your dealer re-
garding your Brush Wolf please complete the Owner Reference Information below.
The information will be vital for service, repair and warranty inquiries.
OWNER REFERENCE INFORMATION
Date Purchased:
Dealer Name:
Dealer Phone:
Model Number:
Serial Number:
Thank you for your business!

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Table of Contents
Foreword.............................................................................................2
Safety Section.....................................................................................4
Operation Instructions....................................................................6
Maintenance......................................................................................8
Maintenance Checklist.................................................................10
Troubleshooting.............................................................................11
Alpha XP & HD Parts Diagram...................................................12
Alpha XP & HD Parts List.............................................................13
Parts List and Diagram
- Drop Blade Carrier - 3 blade assembly......................14
- Drop Blade Replacement Instructions.......................15
Parts List and Diagram
- Flat Blade Carrier - 4 flat blade assembly..................16
- Flat Balde Replacement Instructrions.........................17
Dealer Checklist..............................................................................18
Warranty Registration..................................................................19
Warranty Information..................................................................20

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The following safety instructions are provided to alert you to precautions which, if not
followed, may cause serious injury to yourself or others. Please read these instructions com-
pletely. Cross-Tech Manufacturing can not cover every incident that might be a hazard.
Extreme caution should be used at all times. Only use Brush Wolf Brush Cutters for the
purpose for which they have been designed. Always operate skid steer with a forestry rated
door and cab. Safety goggles and hearing protection must be worn at all times.
Site Inspection: Before operation of the Alpha, carefully inspect the area to be cleared.
Remove any items which may be picked up and thrown by the cutting blades; wire, pipes,
or rocks. Mark any object too large to move.
Equipment Inspection: Prior to inspection the unit must be disconnected from the skid
steer. To inspect or to make repairs under the Alpha deck always block the unit securely in
order to prevent accidental release of the lift mechanism. Inspect all hydraulic hoses and
shields to ensure they are in good condition and without holes before pressurizing. Hydrau-
lic fluid can escape under pressure and may cause serious injury or death. Wear safety gog-
gles, ear protection, hard hat, and only operate the skid steer behind shatter proof forestry
rated door and cab.
Skid Steer Auxiliary Hydraulic Flow: The Alpha XP is only to be used on a skid steer
with auxiliary hydraulic flow rated at 30 - 45 GPM (Gallons Per Minute). Any less GPM and
the Alpha will not operate at peak proficiency.
The Alpha HD is to be used on a skid steer with auxiliary hydraulic flow rated at 23 - 29
GPM (Gallons Per Minute).
<IMPORTANT> SHUT DOWN: The piston motor is very quiet and shut down for
the blades to stop spinning takes over 2 minutes before the carrier stops. There-
fore for saftey - lower lift arms, make sure the cutter is placed flat on the ground, shut
off the switch for the auxiliary hydraulics, once hydraulics are shut off then slowly throttle
down the skid steer, stop the engine, and engage parking brake prior to leaving the cab.
Do Not operate within 300’ of bystanders, vehicles, pets, livestock or buildings. Objects may
discharge while cutting with the Alpha and has the potential to cause injury or death.
Do Not place hands, feet or other objects under the deck while the Brush Wolf Alpha is in
operation. To inspect or perform maintenance under the deck, always shut down the power
to the Brush Wolf, shut-off the skid steer engine, disconnect hydraulic hoses, and block the
unit.
Do Not raise the mower deck when blades are rotating. Operation with the mower raised
will expose the cutting blades and the potential for injury or death.
Safety Instructions

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Safety Instructions
Do Not allow children to operate a rotary brush cutter. Only individuals with skid steer experi-
ence who are well acquainted with the rules of safe operation should be allowed to operate the
Brush Wolf Alpha.
Do Not operate the Brush Wolf in conditions with poor visibility.
Do Not expose the underside of the blades towards the cab.
Do Not operate while intoxicated or if taking medications that may impair your senses or reac-
tions.
Do Not attempt to straighten blades. Order replacement blades if blades are bent,
cracked or damaged.
Do Not leave the Brush Wolf unattended while in a raised position. Always make sure both the
runners are placed firmly on the ground and shut down the skid steer.
Do Not continue operation if an unexpected object is struck. IMMEDIATELY shut down power to
both the attachment and the skid steer. Disconnect from the hydraulic couplers from the power
source. Evaluate the damage, repair and the test unit before operation.
Do Not allow anyone or any item on top of the mower deck when in operation.

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Operation Instructions
1. Prior to operation check blades and replace if cracked or damaged. All blades must be re-
placed at the same time. Tighten the blade carrier to the bearing housing, blade bolts/nuts,
and hydraulic motor mount nuts. Check the hydraulic fluid. A low level could indicate a
leak and require a closer inspection of your unit.
2. Connect the Brush Wolf Alpha to your skid steer with the universal quick-tach mount.
3. Once connected, visually check the lock pins to make sure the Alpha is securely locked in
place. Do Not operate the Brush Wolf Alpha XP on Low Flow auxiliary hydraulic or any
skid steer rated under 30 GPM. All Alpha XP units are designed to operate on skid steers
rated with auxiliary hydraulic flow of 30 - 45 GPM. Alpha HD is rated for skid steers with
auxiliary hydraulics of 23 -29 GPM.
4. Inspect the hydraulic couplers and wipe off water, dust or any debris. Dirt and debris can
damage hydraulic components. Once cleaned, connect the couplers from the cutter to the
auxiliary hydraulic system on the skid steer.
5. Connect the auxiliary hydraulic lines for the brush cutter and case drain to the skid steer.
Twist the collars of the quick connect couplers to secure the hydraulic connections.
6. Confirm all safety measures have been completed per the Safety Instructions. Most impor-
tantly make sure the area is clear of personnel and pets.
7. Enter shatter-proof cab door, engage seat belt, release brake and start engine. The runners
of the Alpha should be as close to the ground as possible.
8. Slowly apply hydraulics to the Brush Wolf Alpha and increase the engine speed to high idle.
Make sure the unit is operating smoothly before moving the skid steer forward. When tem-
peratures are below zero allow additional time for hydraulic fluids to warm-up.
9. Maintain a speed to handle the volume of brush and to prevent stalling.
10. Stay alert for drop-offs, rocks, holes, abandoned wells and septic tanks. Do not operate
or drive across a steep embankment as this may cause a rollover with possible injuries or
death.
11. To cut large diameter brush and trees, move forward slowly to make the cut.
12. <IMPORTANT> SHUT DOWN: The piston motor is very quiet and shut down
for the blades to stop spinning takes over 2 minutes before the carrier stops.
Therefore for saftey - lower lift arms, make sure the cutter is placed flat on the ground,
shut off the switch for the auxiliary hydraulics, once hydraulics are shut off then slowly
throttle down the skid steer, stop the engine, and engage parking brake prior to leaving the
cab.
13. To disconnect hoses use proper hand protection as the couplers may be hot.

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Maintenance
Your new Alpha Brush Wolf is a precisely engineered attachment and requires little maintenance.
Your Brush Wolf is built to strict standards and will deliver years of dependable service by following
these maintenance guidelines:
1. Perform maintenance on level surface with the unit firmly on the ground. Shut off the
hydraulic power supply and disconnect hydraulic couplers.
2. Check all nuts and bolts for proper tightness. See Maintenance Schedule.
3. Every Brush Wolf is tested at the factory and all nuts and bolts have been tightened to
specifications. We recommend you check them after the first 4 to 6 hours of operation
and at regular intervals as defined in the Maintenance Schedule.
4. Inspect blades for damage before each use. Tighten all the nuts which secure the blades
to the blade carrier every eight (8 )hours. Torque to 775 ft - lbs with a 1-11/16” socket on
the Drop (3) Blade Carrier. Torque to 275 ft - lbs with a 1-1/8” on the Flat (4) Blade
Carrier. The nuts are located under the access plate on the top of the blade carrier. (see
Parts Diagram on Page 12 item # 5).
5. Tighten the nuts on the blade carrier at the lower end of the bearing housing. Torque to
380 ft - lbs with a 15/16” socket wrench.
6. Check lubricant level weekly. Remove the bearing housing plug to check level. Loss of
fluid could be indicative of a leak. When adding oil use 80 W 90 gear lube weight.
Oil Port
CAUTION: Always replace the entire set of blades. Never weld or
straighten damaged blades, as loss of blade integrity may result.
CAUTION: Replace missing or illegible safety decals immediately. Decals are
available at your Brush Wolf dealer.

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THIS PAGE
IS INTENTIONALLY
BLANK

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Maintenance Schedule / Check List
ITEM TYPE OF MAINTENANCE FREQUENCY
Blade carrier to bearing
housing bolts
Torque to 380 ft - lbs for the 3 & 4 blade carrier
assemblies. Daily or every 8 hours
Blade Bolt/nuts Torque to 775 ft - lbs for the 3 drop blades.
Torque 275 ft - lbs for the 4 flat blade bolts. Daily or every 8 hours
Blade Inspection
Check for damage, dullness or cracks. Blades
should rotate freely and be clear of obstruc-
tions. Replace entire set of blades if damaged.
Daily or every use
Bearing Housing Remove any foreign material from shaft. Daily or every use
Bearing Housing nuts Torque to 230 ft - lbs Daily or every 8 hours
Hoses and hose safety shield Check for wear or damage. Daily or every 8 hours
Hydraulic Motor Mount Bolts Torque to 75 ft - lbs. Daily or every 8 hours
Block Bolts Torque to 100 ft - lbs Daily or every 8 hours
Puck Bolts (flat blade carrier) Torque to 175 ft - lbs. Daily or every 8 hours
Bearing housing lubricant Check oil - add 80W90 gear lube if low. Once per week
Alpha Unit
Clean the unit to view potential damage or
obstructions that could result in poor perfor-
mance.
As needed
CAUTION: Perform maintenance on a level surface with the unit
firmly on the ground. Shut off the hydraulic power sup-
ply and disconnect hydraulic couplers.
Do Not loan your Brush Wolf to another skid steer owner.
The potential exists for hydraulic contamination and could
shorten the life of your skid steer or the hydraulic motor on
your Alpha.

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Troubleshooting
Problem Check
Loss of Power Low hydraulic fluid level
Overheated hydraulic fluid*
Contaminated hydraulic fluid*
*May damage hydraulic motor
Excessive Dull, broken or damaged blades
Unit Vibration Blade carrier out of balance
Loose nuts and bolts
New blade or bolts matched with worn blade or bolts
Wire or rope wrapped around blades
Leaking Oil Loose hydraulic connections
Ruptured hydraulic motor seals
Note: When performing maintenance, shut down the skid steer and remove all
hydraulic hoses from the power source.

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Alpha XP or HD Parts Diagram

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Parts List Model Alpha XP or HD
*XP for skid steers rated with Auxiliary Hydraulics of 30-45 GPM
**HD for skid steers rated with Auxiliary Hydraulics of 23-29 GPM
ITEM ITEM QTY PART NUMBER DESCRIPTION
1 1 16253 WELDMENT, FRAME, ALPHA
2 1 15389 COVER, OMM,CORNER MOUNT, INTL STYLE
3 1 16525 HOSE WHIP ASSEMBLY, -6 ORFS, FEMALE SWIVEL COUPLINGS, 0.375 X 130.000 HOSE
4 2 15587 HOSE WHIP ASSEMBLY, -12 ORFS, FEMALE SWIVEL COUPLINGS, 0.750 X 114.000 HOSE
5 1 16271 PLATE, ACCESS, 2 HOLE, 9.000 DIA
6 1 15418 PLATE, STAUFF, 3 HOLE COVER, 1.25 X 5.875
7 1 16390 WELDMENT, 80MM ACCUMULATOR MOUNT, HF
8 1 16527* DECAL KIT, ALPHA XP
8 1 16572** DECAL KIT, ALPHA HD
9 1 16498 ACCUMULATOR, PISTON, 80MM BORE, 0.32L
10 1 16501 ADAPTER, 90 DEG, 1/4MBSPP, #6 MOFS
11 1 15408 ADAPTER, STRAIGHT, #6 MORFS, #8 MORB
12 1 16499 ADAPTER, STRAIGHT, #12 MORB, #12 MORB
13 4 15405 ADAPTER, STRAIGHT, #12 MORF, #12 MORB
14 1 16423 BEARING HOUSING, SAE "C" MOUNT, 3.250 SHAFT, 10.750 SPINDLE OUTPUT
15 1 16496 BLOCK, PISTON MOTOR MANIFOLD, HIGH FLOW
16 1 15417 CANISTER, OMM, INTERNATIONAL STYLE, 12.500 X 3.500
17 1 15401 CLAMP, BODY, TWO PIECE, 30-30-18, THREE HOSE, BLACK
18 1 15414 COUPLER, FLAT FACED, 3/8 FEMALE, 3/4-16, O-RING BOSS
19 1 15114 COUPLER, FLAT FACED, 5/8 FEMALE, 1 1/6-12, O-RING BOSS
20 1 15115 COUPLER,FLAT FACED, 5/8 MALE, 1 1/6-12, O-RING BOSS
21 1 16270* MOTOR, 10.49 CU IN, A3 SAE C MOUNT, 1 SAE FLANGE PORTS
21 1 16570** MOTOR, 9.39 CU IN, A3 SAE C MOUNT, 1 SAE FLANGE PORTS
22 1 30108 U-BOLT, 1/2-13 X 3 1/2 ID, RUBBER CUSHIONED
23 48" 16526 HOSE WRAP, SPIRAL, 3.000
24 2 16559 ZIP TIE, 15 INCH, 120LB. BREAK STRENGTH, BLK
25 1 16560 DUST CAP, 0.750 COUPLER, FEMALE
26 1 16561 DUST CAP, 0.750 COUPLER, MALE
27 1 16562 DUST CAP, 0.375 COUPLER, FEMALE
28 4 30097 BOLT, HH, 1/2-13 X 1 3/4 UNC, GRD 5, ZINC
29 3 30032 BOLT, HH, 1/4-20 X 1 UNC, GRD 5, ZINC
30 2 30044 BOLT, HH, 3/8-16 X 3, GRD 5, ZINC
31 3 30063 NUT, NYLOCK, 1/4-20, ZINC
32 8 30058 BOLT, HH, FLANGED, 3/8-16 X 1, GRD 5, ZINC
33 2 30065 NUT, NYLOCK, 3/8-16, ZINC
34 8 30067 NUT, NYLOCK, 5/8-18,GRD 8 ZINC
35 8 30107 SOCKET HCS M12-1.75 X 130MM GR8
36 3 30081 WASHER, FLAT, 1/4, ZINC
37 2 30083 WASHER, FLAT, 3/8, ZINC
38 4 15381 WASHER, NORD-LOCK, 0.500 X 1.000 OD, ZINC
39 8 15380 WASHER, NORD-LOCK, 0.625 X 1.210 OD, ZINC
40 8 30110 WASHER, SPRING LOCK, M12 X 18MM OD
*XP Parts
**HD Parts

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15203 DROP BLADE CARRIER ASSEMBLY
ITEM ITEM QTY PART NUMBER DESCRIPTION
1 1 15095 WELDMENT, BLADE CARRIER, 47.000 DIA X 1.000 PLATE,
ALPHA
2 3 15272 SET OF 3 BLADES, 18.000 X 5.000 X 0.625
3 3 15101 BOLT, D-BOLT, 1 1/8-12, M-AX
4 3 15148 NUT, TOP LOCK, 1 1/8-12, GRADE C, PLAIN
5 8 30019 BOLT HH 3/4-10X2 UNC GRD8
6 3 30089 WASHER, FLAT, 1 1/8, F436, ZINC
Standard Blade Assembly
Drop Blade Assembly - 3 blades
Parts List

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Standard Blade Assembly
Drop Blade Maintenance - 3 blades
1. Perform maintenance on level surface with the Alpha blocked off the ground. Shut off the hy-
draulic power supply and disconnect hydraulic couplers.
2. Tighten bolts of blades every use or every eight hours. Inspect blades.
3. Damaged, bent or dull blades should be replaced immediately. Replace all three blades, and
hardware at the same time. Follow the instructions below.
To Replace Blades:
1. Perform replacement on level surface with the Alpha blocked off the ground. Shut off the hy-
draulic power supply and disconnect hydraulic couplers.
2. Remove nuts and washers from plate on the cutter deck to expose access hole. For location of
access hole - reference item #6 on the Parts drawing of the Alpha on page 14.
3. Through the exposed access hole rotate the blade carrier to line up the nut of the blade for ac-
cess.
4. Insert a 1-11/16”socket through the access hole and remove the nut and drop the bolts.
5. Remove blades and pucks horizontally from the brush cutter.
6. Clean new bolts, lock-nuts and washer with cleaner/degreaser. Prior to assembly, ensure all
hardware is dry and free of any contaminents including the carrier assembly.
7. Use Primer Loctite on the bolts and nuts according to directions on the label.
8. Apply Loctite #243 to the first 10 bolt threads to ensure coverage.
9. Assemble the new blade, the bolt, washers, and the nut to the carrier. The blade carrier cuts in
one direction - counter clockwise.
10. Torque the blade bolts to 775 ft/lbs using a 1-11/16” socket.
11. Confirm the blade carrier rotates freely and is clear of any obstructions.
12. Install the plate to the access hole on the top of the Alpha.

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15202 FLAT BLADE CARRIER ASSEMBLY
ITEM ITEM QTY PART NUMBER DESCRIPTION
1 1 16200 ASSEMBLY, BLADE CARRIER, ALPHA, FLAT DISCS
2 1 15273 SET OF 4 BLADES, FLAT, 18.000 X 8.500 X 0.625
3 4 15099 PUCK, 3.500 DIA X 0.750, 3 HOLE
4 12 16148 WASHER, NORD-LOCK, 0.750 X 1.540 OD, ZINC
5 8 15373 BOLT, HH, 3/4-10 X 5, GRD 8, ZINC
6 12 16149 BOLT, HH, 3/4-16 X 3, GRD 8 LONG SHOULDER
7 8 30087 WASHER, FLAT, 3/4, F436, ZINC
8 12 16150 NUT TOPLOCK 3/4-16 GRD 8, ZINC
Optional Blade Assembly
Flat Blade Assembly - 4 blades
Parts List

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Optional Blade Assembly
Flat Blade Replacement - 4 blades
1. Perform maintenance on a level surface with the unit blocked off the ground. Shut off the hydrau-
lic power supply and disconnect hydraulic couplers.
2. Tighten blades bolts every use or every eight hours, and inspect blades for damage.
3. The Flat blades are a reversible cutting edge - just turn over the blade - all four (4) blades must
be turned over at the same time. When blades are replaced an entire new set of four (4) blades,
pucks, bolts and washers must be replaced at the same time. Follow the instructions below.
To Replace Blades:
1. Remove nuts and washers from plate on the cutter deck to expose access hole. For location of ac-
cess hole - reference item #6 on the Parts drawing of the Alpha on page 14.
2. Through the exposed access hole rotate the blade carrier to line up the nut of the blade for access.
3. Insert a 1-1/8”socket through the access hole and remove 3 nuts for each blade.
4. Pound out the bolt using a drift pin or center punch to prevent damaging the threads.
5. Slide puck and blade out.
6. Clean blades, pucks, bolts, locknuts and washer with cleaner/degreaser. Prior to assembly, ensure
all hardware is dry and free of any contaminents including the carrier assembly.
7. Insert the new puck and blade between carrier assembly. Line up with the bolt holes. Note: If the
reverse side of the blades have not been used - turn the blade over. All four blades must be turned
over at the same time. The blade carrier cuts in one direction - counter clockwise. Worn or dam-
aged pucks, bolts, and washers must be replaced in sets.
8. Apply Loctite #243 to first ten bolt threads to ensure coverage.
9. Assemble the bolt, washer, and the nut to the carrier as shown on the opposite page.
10. Torque the blade bolts to 275 ft/lbs.
11. Confirm the blade carrier rotates freely and is clear of any obstructions.
12. Install the plate of the access hole on the top of the Alpha.

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Dealer Instructions / Purchaser
Checklist
The checklist below is important information for the Dealer to review with the Purchaser.
Mail, email, or fax a copy to:
Cross-Tech Manufacturing, Inc.
33877 Gendreau Road
Crosslake, MN 56442-9303
email: [email protected]
Also available to fill out on-line: www.brushwolf.com
Auxiliary hydraulics rated for XP 30-45 GPM - or - HD 23-29 GPM.
Explain and demonstrate operation of the Alpha Brush Wolf.
Explain use and demonstrate use of Cab Safety Door.
Explain and demonstrate bearing housing/lube level check.
Explain and demonstrate inspection points and frequency; including nuts,
bolts, blades, hoses, etc.
Review the Owner/Operator Manual Safety Instructions.
Alert buyer not to remove safety devices or decals.
Advise buyer that all safety decals are available upon request.
SAFETY OPERATIONS CHECKLIST
Dealer Information
Dealer Company Name
Technician Name
City State/Province/ Region

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Warranty Registration Form
Thank you for choosing Brush Wolf. Please complete the form below to register your Brush Wolf prod-
uct, you can also use the self-addressed Post Card insertion found in the packet attached to the Brush
Wolf or there is a form available to fill out on-line at www.brushwolf.com. Please complete the War-
ranty Registration form within 30 days of purchase date to qualify for warranty.
Purchaser Information
Company
Contact Name
Phone
Email
Address 1
Address 2
City State/Province/Region
Zip/Postal Code Country
Model Number: Serial Number:
Date of purchase
MM DD YYYY
Would you recommend this product to your friends? Yes No
Condition of the product? Excellent Good Fair Poor
Cross-Tech Manufacturing, Inc.
33877 Gendreau Road
Crosslake, MN 56442-9303
email: [email protected]

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WARRANTY INFORMATION:
The Warranty Claim Form must be completed in full detail and received in good condition. Cross-Tech
Manufacturing, Inc. limits its warranty to the hydraulic motor for eighteen months (18), bearing housing
and cylinders for a period of one year from the original date of sale. A three (3) year warranty is includ-
ed on the structural steel from the date of sale.
A Warranty Registration Form for this equipment must exist before warranty claims will be
valid. If a defect in a Cross-Tech Manufacturing product is discovered during the applicable warranty
period, Cross-Tech will repair or replace, at its option the motor or defective part. Cross-Tech Manufac-
turing, Inc. purchased components are subject to the original manufacturer’s warranty.
The Equipment owner is responsible for proper maintenance. If the product is not maintained, all war-
ranties by Cross-Tech Manufacturing will be null and void. Any modification to the product other than
those made by Cross-Tech Manufacturing will cause this warranty to be void; including any modification
or disassembly of motors, bearing housing, cylinders, etc.
This warranty does not extend to repairs, adjustments, or replacement of a Cross-Tech product or part
that results from misuse, negligence, alteration, modification tampering, improper maintenance or
improper operation of the product. Claims submitted must be legible and in good condition. Cross-Tech
does not cover service mileage, downtime or replacement of the attachment.
If a problem arises during the warranty period please contact your local dealer. The warranty is null
and void if the product is modified or repaired without written consent from Cross-Tech Manufacturing.
Cross-Tech units used in rental fleets are covered with a ninety (90) day warranty on the hydraulic mo-
tor, bearing housing, cylinders and structural steel with a valid warranty registration on file within thirty
(30) days of the purchase date.
To file a warranty claim, please contact your dealer or Cross-Tech Manufacturing.
Copyright ©2019 Cross-Tech Manufacturing, Inc. V1 All rights reserved.
Cross-Tech Manufacturing, Inc.
33877 Gendreau Road
Crosslake, MN 56442
218-692-1050
www.brushwolf.com