BSD BSD-9300L User manual

OPERATION AND MAINTENANCE MANUAL
BSD-9300L
BSD-9400L
BSD-9500L
BSD-9300LF
BSD-9400LF
BSD-9300P
BSD-9400P
BSD-9500P
BSD-9300PF
BSD-9400PF
LOW VOLTAGE
METAL ASSEMBLY SCREWDRIVER
KILEWS INDUSTRIAL CO., LTD.
http://www.kilews.com.tw
Y20049-4-002

1
Metal Assembly Screwdrivers are designed for installing threaded fasteners in light industrial and appliance
manufacturing applications.
KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not
consulted.
Important safety information enclosed.
Read all these instructions before placing tool in service or operation this tool and save these instructions. It is
the responsibility of the employer to place the information in this manual into the hands of the operator. Failure
to observe the following warnings could result in injury. When using electric tools. Basic safety precautions
should always be followed to reduce the risk of fire, electric shock and personal injury, including the following:
1. General Safety Rules
2. Operations Cautions
3. Specifications
4. Description Of Operation
5. Torque Adjustment Operation
6. Accessories
7. Servicing
NOTICE
WARNING

2
WARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock
fire and/or serious injure. The term “power tool” in all of the warning listed below refer to your mains operated
(corded) power tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) Electrical Safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmosphere, such as in the presence of flammable liquids,
gases or dust. Power tools create sparks which may ignite the dust of fumes.
c) Keep children, and bystanders away while operating a power tool. Distractions can cause you to lose
control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord to carry, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of cord
suitable for outdoor use reduces the risk of electric shock .
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use
power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power
tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. A wrench or a key that is left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power
tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from
moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of these devices can reduce dust related hazards.
4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing accessories, or
storing the power tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
1. General Safety Rules

3
d) Store idle power tools out of reach of children and do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may affect the power tools operation. If damaged, have the power tool repaired
before use. Many accidents are cause by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g) Use the power tools, accessories and tool bits etc., in accordance with these instructions and in the
manner intended for the particular type of power tool, taking into account the working conditions and
the work to be performed. Use of the power tool for operations different from intended could result in a
hazardous situation.
5) SERVICE
a) Have your power tool serviced by qualified repair person using only identical replacement parts, This
will ensure that the safety of the power tool is maintained.
Additional information shall be provided
a) Instruction for putting into use.
1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be mounted
on a support.
2. Assembly.
3. Connection to power supply, cabling, fusing, socket type and earthing requirements.
4. Illustrated description of functions.
5. Limitations on ambient conditions.
6. List of contents.
b) Operating Instructions.
1. Setting and testing.
2. Tool changing.
3. Clamping of work.
4. Limits on size of work piece.
5. General instructions for use.
c) Maintenance and servicing.
1. Regular cleaning, maintenance, and lubrication.
2. Servicing by manufacture or agent, list of addresses.
3. List of user-replaceable parts.
4. Special tools which may be required.

4
1) Whenever changing a bit, make certain the Forward / Reverse Switch is in the “ OFF ”position and tool is
unplugged.
2) Do not allow chemicals such as acetone, benzene, thinner, trichloroethylene ketone, or other similar
chemicals to come in contact with the screwdriver housing as damage will result.
3) Do not drop or abuse the screwdriver.
4) Do not adjust the torque setting higher than 8 on the torque scale.
5) There should be a tool rest interval when cycles three seconds or longer. This tool is intended for a duty
cycle of 0.8 sec on, 2.4 sec off.
6) Do not use this screwdriver for tightening wood screws. This is “ Metal Assembly Screwdriver ”.
7) Do not operate the Forward / Reverse Switch the motor is running.
8) Whenever a tool is not being used, move the Forward / Reverse Switch to the “OFF” position and unplug
the screwdriver.
● Do not drop or abuse the tool.
● Whenever a tool is not being used, position the Power Switch to the “OFF” position and unplug the power
cord.
2. Operations Cautions
CAUTION

5
REQUIREMENTS
This tool requires an power controller：
BSP-32HL-60W(input：100-240VAC 50/60Hz output：24/32VDC)
BSP-32VR-60W(input：100-240VAC 50/60Hz output：24-32VDC)
MODEL BSD-9300L/P BSD-9400L/P BSD-9500L/P BSD-9300LF/PF BSD-9400LF/PF
Input voltage(DC) 24/32VDC or 24-32VDC
Rated input 55W
Bit torque
(kgf.cm) 6-22 10-30 15-45 5-12 10-30
(Lbf.in) 5.22-19.12 8.67-26.02 13.0-39.02 4.34-10.44 8.67-26.02
(N.m) 0.59-2.16 0.98-2.94 1.47-4.41 0.49-1.18 0.98-2.94
Torque Accuracy (%) ±3%
Torque Adjustment Stepless
Unloaded
Rotation Speed
(R.p.m) ±10%
HI 1000 750 530 2000 1000
LO 700 520 350
-
-
Metal
assembly
screw
Machine
screw(mm)
2.6-4.0 3.0-5.0 4.0-6.0 2.0-3.0 3.0-5.0
Tapping
screw(mm) 2.0-3.5 2.6-4.0 3.0-5.0 2.0-2.6 2.6-4.0
·Weight (g) 700
Length (mm) 260
Model of Torque Fixing
Ring
KC-1
Power controller BSP-32HL-60W ；BSP-32VR-60W
Model of Suspension Rack KH-3 (KC & KH-1)
Bit Type
HEX 5mm HEX 6.35mm
* 1N.m=10.2Kgf.cm 1N.m=8.85Lbf.in
3. Specifications

6
Attaching / detaching bit and bit type
Push up the holder clamp by fingertip, and it will be unlocked. Thus, the bit can be freely attached and
detached (single finger notion type) select such a bit whose shank is equal to the size shown below.
▓Insert the power plug into a receptacle and set the changeover switch to “F”position.
▓Apply the bit to the screw head and press the lever or push main body to, then the switch will be turned
ON to start the motor running.
▓When the screw is tighten and reach the torque that you had set. The tool will stop automatically.
▓To reset the tool by releasing the lever to the original position or releasing the bit From the screw head.
▓To return the screw, set the changeover switch to “R” position.
To adjust the torque on these screwdrivers. Proceed as follows:
1. Determine the torque output of the tool by checking a tightened Fastener with a torque wrench.
2. Increase or decrease the torque by rotating the Spring Adjusting Ring. Rotating the Ring clockwise to a
higher number on the torque Scale increase torque output while rotating the Ring counterclockwise to a
lower number decreases the torque output.
3. Check the adjustment with a torque wrench. A number of factors will affect torque output from one job to
another. Final torque adjustment should be made at the job through a of series of gradual increase. Always
start below the desired torque and work upward.
4. Adjust the bit torque by changing the driving in length of the adjust ring at the end.
5. The relationship between torque scale and bit torque is as shown Ring, in the torque diagram. The figures
of torque scale do not indicate bit torque values. However, the clamping torque of screw itself is different
form type, size, material of the screw and the material of its mating part. Use it as standard to obtain an
appropriate clamping torque.
6. The (Return torque method) in which once-clamped screw is returned with torque wrench or the like is
available as one of torque control methods, however, note that the measured values by the return torque
method generally appear in 10%~30% lower than the actually clamping torque.
7. The torque checker measures the torque of screwdriver. The clamping torque of screw itself is different
from the clamped conditions. Understand the correlation between clamping torque values and the torque
checker values perform the torque control properly.
4. Description of Operation
5. Torque Adjustment Operation

7
1. Also in reverse rotation, the clutch is turned off in such manner as in normal rotation, stopping the motor
running. Accordingly, when the screw tightened at a large torque, set it to a higher torque scale.
2. The number from zero to eight on the Torque Scale are reference number only and not an indication of
actual torque output.
1. BIT Type ：No. 00 ．．．．Bit use in dia 1.3-1.8mm screw
No. 0．．．．．Bit use in dia 1.6-2.0mm screw
No. 1．．．．．Bit use in dia 2.0-2.6mm screw
No. 2．．．．．Bit use in dia 3.0-4.0mm screw
BSD-9300L/P with BIT 1# & 2# 1 Pce. Each
BSD-9400L/P with BIT 2# 2 Pce.
BSD-9500L/P with BIT 2# 2 Pce.
BSD-9300LF/PF with BIT 1# & 2# 1 Pce. Each
BSD-9400LF/PF with BIT 2# 2 Pce.
2. Carbon Brush :2 Pcs, those 2 Pcs brush are spare parts.
3. Suspension rack and Torque fixing ring acceptable for use with the tool are available from KILEWS
catalogue.
6. Accessories
CAUTION

8
Maintenance and Inspection:
1. The screwdriver must be operated in top condition. one day working hour must be not more than eight
hours.
2. Periodically check for wear of motor carbon brush, one day for eight hours use is normal, replace it after
every five to six months.
3. Please note don’t let the motor get over heated, every minute use 10~15 screws to operate.
4. The frequency use of this electric screwdriver is over than eight hours a day, still it needs periodically
testing and treatment. Every 5-6 months.
5. Inspect tool cords periodically and if damaged, have them repaired by an authorized service facility.
Inspect extension cords periodically and replace if damaged.
6. Do not remove any labels. Replace any damaged label.
1. The use of other than genuine KILEWS replacement parts may Result in decreased tool performance and
increased maintenance and may invalidate all warranties.
2. All repairs and maintenance of this tool and its word must be performed by an authorized service center.
3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not
consulted.
4. Repairs should be made only by authorized, trained personnel. Consult your nearest KILEWS authorized
service center.
5. It is the responsibility of the employer to place the information in this manual into the hands of the
operator.
DO NOT ATTEMPT TO REPAIR THIS
ELECTRIC SCREWDRIVER
SAVE THESE INSTRUCTIONS
DO NOT DESTROY
7. Servicing
CAUTION
CAUTION

CUSTOMER
ITEM NO:
TITLE:
DWG NAME
MATERIAL
DES. BY
CHKD.BY
APPD.BY
SHRINK
DATE
DATE
DATE
PRODUCTION NO.
THIRD ANGLE PROJECTION.
UNITSCALESHT NO.
OF SHTS.
MODEL:
BSD-9300L
BSD-9400L
BSD-9500L
BSD-9400LF
DWG NO: