bsg ICEZONE 10 User manual

OWNER’S MANUAL
BSG ICEZONE
IMPORTANT!
▬Only qualifi ed technicians should install this product
▬Install in accordance with relevant building codes
▬Read instructions carefully including safety warnings
WARNING!
Protect eyes from UV light, turn o
unit or disconnect before servicing
Automated Ice Machine Sanitation System
ICEZONE inhibits the growth of mold, slime, and
other contamination in ice machines, extending
the life of the ice maker and lowering maintenance
costs. ICEZONE delivers cleaner and healthier ice.

ICEZONE components
Specifi cations
A
B
C
D
E
F
J
H
I
J
K
L
M
N
Service Cover
Service Cover Screw
Lamp Connector
Status Indicator
Lamp Life Reset Port
Lamp Seal
Power Connection
Main Body
UV-Lamp
Plasma Ports
12V DC 25W Power
Adapter
Mounting Screws/
Rivets
PlasmaProtect®
Tubing
PlasmaProtect®
Fittings
Dimensions: 11.93 in (L) x 4.25 in (W) x 2.05 in (H)
Electrical: Input: 100-240 V, 50/60 Hz
Output: 12 V, 0.8 A (transformer rated to 2.0 A)
Includes 8 ft cord and plug (2.5 m)
Ambient Air: Operating temperature range: 40° F to 104° F (5° C to 40° C)
0-90% non-condensing humidity
Water Supply: No requirements (ICEZONE is not integrated into the
water system)
Certifi cations: NSF (standard 169), UL (standards 507, 935), CE, RoHS
WEEE, FCC part 15
1

ICEZONE installation instructions
How ICEZONE works
Tools needed for installation
Prior to installation
Typical ICEZONE installations
ICEZONE creates a UV-plasma environment
that inhibits the growth of contamination by
reducing microbial load in the air and on
surfaces in the treated area.
Ice Machine Cuber
Mounted on Beverage
Dispenser
Ice and Water Dispenser Ice Machine Cuber
Mounted on Ice Bin
There are many different types of ice machines so there is no single “right”
ICEZONE installation. However to achieve maximum effectiveness, the
placement of the ICEZONE is very important.
Below are a couple typical examples of ICEZONE installations.
▬8 Foot Ladder
▬Knife or Hose
Cutter
▬For best results, clean and sanitize the ice machine and all attached ice
bins and dispensers thoroughly before installing ICEZONE
▬Only a maintenance mechanic or appropriately quali ed person may
install the appliance
▬Turn power off to the ice machine
▬Do not connect ICEZONE to water supply under any circumstances
▬Verify the availability of a wall plug within 8 ft. of the ICEZONE installation
▬Power Drill
▬Phillips Head
Screwdriver
2
ICEZONE

BSG provides ice machine specifi c instructions for many styles of ice
machines. Please download these instructions from the ICEZONE installation
page on BSG’s website: www.bsg-uv.com/products/chill-ice/icezone/
The following steps outline general guidelines for ICEZONE installation on cuber
style ice machines.
To determine the best location for your ice machine, start by looking for areas
of mold growth and choose a position for ICEZONE that will provide maximum
treatment to that area.
Mark the location for the supply and return
ports on the ice machine according to
these steps:
▬Supply and return  ttings and tubing
should be installed above the ice
levels
▬Supply should be positioned to target
areas that are vulnerable to slime
build-up with UV-plasma
▬Supply and distribution lines should
be positioned as far apart as possible
to maximize distribution of UV-plasma
▬UV-plasma is heavier than air, so
install the supply line relatively high,
and the return line relatively low
Remove top panel or cover to be drilled. Drill the 1” (25mm) holes for the bulkhead
 ttings. Clean the drilling debris from the holes in the ice machine. Install the  ttings
for the supply and return ports.
It is recommended that the ICEZONE be
mounted on top of the ice machine. To avoid
condensation, do not mount ICEZONE with
the supply and return ports pointing up.
Flat mount
Ports horizontal
Outside ice
machine
Inside ice
machine
Side mount
Ports horizontal
Side mount
Ports down
Side mount
Ports up
Step 1: Identify installation location
Step 2: Drill supply and return ports
General installation guidelines
3
Expanded view of
supply fi tting

Step 3: Mount ICEZONE
Step 4: Connect fi ttings and tubing
Step 5: Connect power and plug in ICEZONE
Mark the location on the ice machine for the 5/32” (4mm) holes for the ICEZONE
plastic mounting rivets. These holes should be located above/near the mechanical
area of the ice machine and not the ice making area (food zone).
Drill the three (3) 5/32” (4mm) holes to mount the ICEZONE. Attach ICEZONE to the
ice machine with mounting screws.
Arrange the tubing and  ttings on the ice machine to connect to the ICEZONE
output and return ports. Attach the internal return tube and ensure it does not
come in contact with the ice curtain through it’s range of motion.
Note: Hot water can be used to make the food-grade tubing more pliable to
bend or receive  ttings, as needed.
A scaled diagram of the ICEZONE
mounting screw template is provided below:
Mounting screw template
Insert the power-supply cord through the
service cover slot and into the DC power
socket.
Place the service cover over the end of the
ICEZONE and install the cover screw.
Plug the ICEZONE power adapter in to the
wall and observe that status light on top of
the ICEZONE. The status light should show
a blue circle indicating normal operation.
The ICEZONE is now operating and
keeping your ice machine clean!
4

Lamp replacement
UV replacement lamp part numbers
UV replacement lamp instructions
▬ICEZONE 10: 10-08025
▬ICEZONE 20: 10-08050
▬ICEZONE 30: 10-08100
The UV lamp in ICEZONE needs to be replaced every year.
UV lamps continue to emit visible light but lose effectiveness over time.
Note: Avoid touching the lamp surface with fi ngers.
Note: Use of non-BSG-supplied replacement UV lamps voids the warranty.
Caution: UV lamps contain small amounts of mercury. Dispose of lamps in
accordance with local environmental regulations. For more information visit
http://lamprecycle.org
Important!
Reset the lamp life counter by
holding down the reset tool in
the reset hole at the center of
the LED Indicator Status ring.
If the reset tool is not available,
a paperclip can be substituted.
1Remove Service
Cover
2Remove/Replace
Lamp
3Replace Service
Cover
Lamp reset tool
5

ICEZONE LED indicator status
Troubleshooting
Ozone hazard
Steady blue
Operation normal
Steady red
Replace lamp
Flashing red
Service required
Flashing blue/red
Lamp ID incorrect
Trouble Check
Flashing Red Light
(Fan works)
Open the ICEZONE service cover and check that the
lamp connectors are properly installed. Replace lamp.
Steady Red Light
(Fan works)
Lamp time expired. Replace lamp to maintain effective
ice machine cleaning. Reset lamp timer after installing
new lamp.
Flashing Blue & Red Light
(Fan works)
Replace lamp. Conrm lamp part number. Non-BSG
lamp may be in use; replace with BSG lamp.
No Light
(Fan does not work)
Make sure (1) power supply is plugged in, (2) power
outlet is working properly, and (3) power cord is
undamaged.
Weak Airow Clean lamp. Check for blocked hose or ttings.
ICEZONE generates ozone from oxygen found in the ambient air. Occupational
Safety and Health Administration (OSHA) limits for ozone are as follows:
▬Long term exposure limit: 0.10 ppm for 8 hours
▬Mid term exposure limit: 0.20 ppm for 2 hours
▬Short term exposure limit: 0.30 ppm for 15 minutes
ICEZONE is designed to produce ozone below the above listed limits when
installed, used and maintained as instructed. Ozone is approved by the US FDA
for food service use and is categorized as “generally regarded as safe” (GRAS).
6

Warranty
Sizing
Item Coverage Period Action
ICEZONE Parts 3 years Repair or replacement at BSG’s
discretion
UV Lamp Parts 1 Year
(Pro-rated)
Balance of lamp warranty coverage
period credited towards purchase
of replacement lamp
Installation None None None
Shipping None None None
See warranty card in box for more details about applicable warranty terms and conditions.
*Ice Machine Cleaning Interval: The time from the last
ice machine cleaning and sanitation to the appearance
of visible organic growth. Note that this is not the same
as the frequency that the ice machine is being cleaned,
but rather the frequency that the ice machine should
be cleaned.
Ice and water
dispenser
Daily ice production
(in lbs)
Ice machine
cleaning interval*
< 400 > 400 to < 1000 ≥ 1000
180 days IZ-10 IZ-10 IZ-20 IZ-30
120 days IZ-10 IZ-10 IZ-20 IZ-30
90 days IZ-10 IZ-20 IZ-20 IZ-30
60 days IZ-10 IZ-20 IZ-30 IZ-30
≤ 30 days IZ-10 IZ-20 IZ-30 IZ-30
For service or warranty questions contact
BSG Customer Service department at
[email protected]
For general enquiries
*Ice Machine Cleaning Interval: The time from the last
ice machine cleaning and sanitation to the appearance
of visible organic growth. Note that this is not the same
as the frequency that the ice machine is being cleaned,
but rather the frequency that the ice machine should
For service or warranty questions contact
BSG Customer Service department at
a: 9561 Satellite Boulevard,
Ste 300, Orlando,
Florida, 32837
e: [email protected]
t: [phone]
w: bsg-uv.com