Bss audio 102000.2 User manual

User Manual

Electromechanical Locking Device

Art. No. 102000.2 (HD-Lock Modbus / CAN-Bus)

Locking Device HD-Lock

102000.2 Manual

Page 2

Content

1General ....................................................................................................... 3

1.1 Characteristics of the locking device.......................................................................3

1.2 Scope of delivery....................................................................................................3

2Installation.................................................................................................. 4

2.1 General installation.................................................................................................4

2.2 Door Stroke direction..............................................................................................7

2.3 Switching Point (Door-Closed/Open_)....................................................................8

3Electrical interface..................................................................................... 9

4Commissioning........................................................................................ 10

5Troubleshooting ...................................................................................... 10

6Serial interface......................................................................................... 11

6.1 Modbus®..............................................................................................................11

6.2 CAN Bus ..............................................................................................................11

7Technical data.......................................................................................... 12

8Figures...................................................................................................... 12

9Notes......................................................................................................... 13

User Manual Locking Device HD-Lock

Item No.: 102000.2

Version: 1.4

Date: 27th June 2022

Document: 102000-2Err_ENG

Disclaimer

Disclosure and copying of this User Manual is prohibited

if not authorised. Violation obligates compensation for

Every precaution has been takento ensure that the information concerning

hardware and software explained in this document is accurate and correct.

However, deviations may occur so that no guarantee can be made for

complete agreement with the documentation. However, the information in

this publication is reviewed regularly and any necessary corrections are

included in subsequent editions. We appreciate your feedback concerning

improvement of this user manual. Subject to technical modifications.

Locking Device HD-Lock

Manual 102000.2

Page 3

1 General

The locking device HD-Lock has been designed for use in doors, hatches, garage doors and rolling gates.

Industrial applications with high requirements as well as applications in the maritime area can be covered

with this product.

If using the HD-Lock in conjunction with the striking plate (counterpart), following function is achieved:

•Electromechanical locking with feedback

•Active and passive feedback of the door condition "open" or "closed"

•High resilience

•Fast locking

•Emergency opening in the event of voltage breakdown

Through the use of robust materials (stainless steel) and a high-quality brushless motor, the locking

device provides high reliability and durability.

1.1 Characteristics of the locking device

•Power Supply 12 V or 24 V

•Low noise

•Standby current is low

•Feedback of the bolt position

•Feedback of the door position

•Control with static signals or serially either via CAN bus or Modbus ®

•Intelligent control integrated

•Several closing and opening attempts or Shutdown in case of blocking circumstances

•Stable design in a V4A (1.4404) stainless steel housing with high-quality surface

•V4A (1.4404) Stainless steel bolt with very high breaking force of 15kN when extended

•In case of voltage interruption, the bolt is in retracted position by mechanical spring

•High protection class and seawater resistance when mounted

•Short-circuit-proof outputs

•Temperature range from -15°C to 60°C

1.2 Scope of delivery

•Electromechanical locking device HD-Lock with mirror polished front plate

•Housing pocket HD-Lock, black (POM 6000)

•Adjustable strike plate with 0.6mm tooth system (1.4404)

•Base plate with 0.6mm tooth system (1.4404)

•Coroplast Separation Base Plate

•2 x Screws M5x20 DIN7991 (A4) corresponds to ISO 10642

•2 x Screws M5x12 DIN912 (A4) corresponds to ISO 4762

•HD-Lock Manual

Locking Device HD-Lock

102000.2 Manual

Page 4

2 Installation

2.1 General installation

Important:

When installing the HD lock, measures must be taken to prevent galvanic corrosion

(recommendations: Teflongel, POM Pocket, coroplast insert). Repairs to the device and

interventions inside of the device are only allowed by the manufacturer. Unauthorized repairs and

interventions make it difficult to assess a warranty claim and may result in the loss of warranty.

The locking device must be installed in a suitable recess of the door frame and fastened by two M5x20

DIN7991 screws (Figure 2). The electrical connection is performed by using a wire outlet with a M12

connector. It should be noted that the bending radius of the wire must not be smaller than 30mm (fixed

installation situation). The striking plate (counterpart) is installed in a recess of the door leaf (see Figure 3)

and fastened with two M5x20 DIN7991 screws.

Important:

Care must be taken to ensure, that after installation of the locking device, the bolt is able to move

freely into the striking plate (counterpart). If the free moving of the bolt is not guaranteed, this can

lead to a malfunction of the locking device. It is forbidden to use a hammer during installation.

Direct impact through a hammer can lead to a complete malfunction.

Figure 1 Hammer prohibition

Locking Device HD-Lock

Manual 102000.2

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Figure 2 Product Drawing

Figure 3 Recess for striking plate in door leaf

Locking Device HD-Lock

102000.2 Manual

Page 6

When installing the striking plate (counterpart), the insulating layer must be inserted first. The insulating

layer prevents against galvanic corrosion. Then the base plate and the striking plate are installed. The

striking plate structure is fastened with two M5 x 20 mm DIN 912 screws.

This structure is shown in Figure 4.

Figure 4 Structure of the striking plate

A proper and accurate installation of the striking plate in the door leaf is mandatory. In the event of incorrect

installation of the striking plate, the function of the locking device is not guaranteed, and malfunctions may

occur.

To ensure proper installation, the available adjustment kit (Type. 102935.0) from BSS should be

used.The adjustment kit can be used to ensure the correct alignment of the striking plate.

Figure 5 Adjustment Kit Art. No. 102935.0

Locking Device HD-Lock

Manual 102000.2

Page 7

2.2 Door Stroke direction

In the delivery state, the automatic detection of the door stroke direction is active ("Direction" = "0"). The

automatic detection of the door stroke direction only works after the HD lock and the striking plate

(counterpart) has been installed correctly, and after opening and closing the door once. The HD lock must

be supplied with voltage. The detection of the door stroke direction can be checked using a tool (e.g.

Modbus-Poll) (Proximity Sign Register). If the detection does not meet the specifications of Figure 6, the

automatic detection of the door stroke direction can be disabled.

To disable the automatic detection of the door stroke direction, a tool (e.g. Modbus-Poll) can be used to

change the parameter “Direction”from "0" to "1" or "-1" for the correct door stroke direction. The correct

setting can be seen in Figure 6, with a view to the mirror-polished surface of the locking device in the

installed position.

Figure 6 Setting the "Direction Function" depending on the stroke direction of the door

Locking Device HD-Lock

102000.2 Manual

Page 8

2.3 Switching Point (Door-Closed/Open_)

Software

The switching point of the door is set from factory. The door is detected if the door leaf with the installed

striking plate is congruent to the locking device with a tolerance of ± 2-3 mm.

Due to the alignment of the door leaf and door frame, a deviation of the congruence can occur. If the

striking plate (counterpart) is detected by the locking device too early or not at all, the value "Proximity

Threshold" must be corrected via the Modbus® interface (refer to Serial Interface Manual). Failure to do

so, may result in incorrect door detection and locking malfunctions.

Potential-free output (Reed)

The switching point of the potential-free output cannot be changed and can be more inaccurate compared

to the software switching point. The potential-free output reacts when the striking plate (counterpart) is 5

mm to 15 mm away from the congruence (switching point area). The greater the installation distance

between the HD-Lock and the striking plate (counterpart), the closer the switching point gets to the lower

limit of the switching point area. From an installation distance of 12 mm, the striking plate (counterpart)

cannot longer be reliably detected.

Locking Device HD-Lock

Manual 102000.2

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3 Electrical interface

Electrical connection is performed by using a 12-pole M12 male connector.

Figure 7 Pole assignment M12 connector –male side view

Inputs and outputs of the locking device

Signal

Wire color

Description

1

BOLT-EXTENDED

Brown

Signal output for bolt status extended.

(open collector output to VCC switching)

2

GND

Blue

Ground power supply voltage

3

DOOR-

CLOSED/OPEN_

White

Signal output for door status.

(open collector output to VCC switching)

4

BOLT

EXTEND/RETRACT

Green

Control input for the bolt.

Internal pull down.

If voltage > 10V bolt extends,

If voltage < 4V bolt retracts

5

RXTX-N

Pink

Modbus® Signal B (RS485) / CAN-Bus Low internally

connected to RXTX-N-2

6

BUS-SELECT

Yellow

Control input for determining the bus to be used.

Internal pull down.

If unconnected or <4V: Modbus®

If >10V: CAN Bus

7

RXTX-N-2

Black

Modbus® Signal B (RS485) / CAN-Bus Low internally

connected to RXTX-N

8

RXTX-P

Grey

Modbus® Signal A (RS485) / CAN-Bus High

internally connected to RXTX-P-2

9

VCC

Red

Positive power supply voltage

10

RXTX-P-2

Purple

Modbus® Signal A (RS485) / CAN-Bus High

internally connected to RXTX-P

11

REED-1

Grey/Pink

Potential-free output (normally open)

Connects to REED-2 when the door is closed.

12

REED-2

Red/Blue

Potential-free output (normally open)

Connects to REED-1 when the door is closed.

Locking Device HD-Lock

102000.2 Manual

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4 Commissioning

In the delivery state, after the operating voltage has been applied, the bolt is retracted. To extend the bolt,

the door must be closed and the striking plate (counterpart) must be congruent to the locking device. If the

door is closed and the “BoltExtend” signal is set active(> 10 V) the bolt will extend.

Functional test:

•Retract and extend the bolt of the locking device when the door is closed. Check the following points:

-Closing or opening time approx. 1 second.

-No grinding or stuttering of the bolt on the striking plate (counterpart). Free moving bolt.

-Bolt extends properly approx. 19 mm

•If the operation is incorrect, please check the electrical interface and mechanics

If the bolt hits an obstacle during the locking procedure, the locking device retracts the bolt and repeats

the locking procedure another 2 times. If the locking procedure is still not successful after these 2 attempts,

the device will wait for 10 seconds before the locking procedure is repeated (this behavior can be changed

by parameterization if necessary).

5 Troubleshooting

In case of malfunctions following points should be considered:

•Wiring:

Are all wires connected correctly?

Are pins bent in the plug?

•Control signals:

Is the power supply voltage 12 V or 24 V?

Is the required control signal correctly applied to the locking device?

•Installation:

Can the bolt move without obstacles and grinding?

Is the striking plate (counterpart) properly installed?

•Operation:

Is the switching point set correctly?

Does the door stroke direction of the door have to be set manually?

Locking Device HD-Lock

Manual 102000.2

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6 Serial interface

The HD-Lock 102000.2 has the possibility to communicate either by Modbus® or by CAN bus. The bus to

be used is set via the BUS-SELECT wire (pin 6) at the time of the commissioning.

If the BUS-SELECT wire remains uncontacted or is connected to GND, the Modbus ® is used.

If the BUS SELECT wire is connected to VCC, the CAN bus is used.

To change the bus, the BUS SELECT wire must be connected accordingly and then the HD-Lock must be

restarted.

Important:

The maximum voltage for the serial interface is 3.3V. At higher voltage, there may be malfunction

on the HD-Lock and/or the bus system.

6.1 Modbus®

The HD-Lock can be configured with the "Remote Terminal Unit Modbus" protocol (RTU Modbus). The

following factory settings apply to this protocol. These can be changed retrospectively.

Baud-Rate

19200 Bit/s

Parity

Even

Stoppbits

1

Bytesize

8

Slave ID

1

It is recommended to perform the parameterization by Modbus®. BSS offers a programming device (BSS

Art.-No. 102900.3).

6.2 CAN Bus

The HD lock can be configured with the CAN 2.0B protocol. The following factory settings apply to this

protocol. These can be changed retrospectively.

Baud-Rate

250 kBit/s

DeviceID

Identical to serial number (Extended-Identifier format)

Detailed information about the serial interfaces can be found in the serial interface description. Please

request this document from us if required.

Locking Device HD-Lock

102000.2 Manual

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7 Technical data

Certifications

CE

Power Supply / operation Voltage Range

24 V DC / 10... 30 V DC

Power input

min. 0,5 W / max. 4,6 W

Electrical fuse protection @ 24 V (tripping characteristic

slow or inrush capacitance of >20,000 µF)

Each device must be fused with 0.5 A

5 A (<20 devices), 13 A (<50 devices), 25 A (<100 devices)

Standby power consumption (input is not active)

approx. 22 mA

Current supply required while locking and blockage

max. 190 mA / 24V

Holding current when bolt extended

Ca. 55 mA / 24V

Required input current supply to activate the input

0.2 mA

Minimum pulse duration at the inputs

20 msec

Resilience of the Open-Collector-Outputs

30V, 250 mA (thermally protected)

Resilience of the potential-free output (Reed)

30V, 300 mA

Bolt diameter

Ø 12 mm

Bolt locking length

19 mm

Closing /opening time without load

< 0,75 sec

Locking force

2 N

Retraction force without power supply

1.2 N

Operating temperature / storage temperature range

-15 C ... '60 C / -20 C ... '70 C

Protection Class

IP 65

Mechanical Dimensions

Figure 2 Product Drawing

Shear strength of the bolt

15 kN

Weight with connecting cables, without counterpart

560 g

Wire length

0,15 m

Material of housing

Stainless steel 1.4404

Material of bolt

Stainless steel 1.4404

8 Figures

Figure 1 Hammer prohibition....................................................................................................................4

Figure 2 Product Drawing.........................................................................................................................5

Figure 3 Recess for striking plate in door leaf...........................................................................................5

Figure 4 Structure of the striking plate......................................................................................................6

Figure 5 Adjustment Kit Art. No. 102935.0................................................................................................6

Figure 6 Setting the "Direction Function" depending on the stroke direction of the door ...........................7

Figure 7 Pole assignment M12 connector –male side view......................................................................9

Locking Device HD-Lock

Manual 102000.2

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9 Notes

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Locking Device HD-Lock

102000.2 Manual

Page 14

Notes:

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BSS Audio 102000.2 User manual

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