BT SWE100 Operating instructions

© BT Industries AB
Repair manual en
SWE100, 120, 120L, 120S, 140, 140L, 200D
Applies from serial number: 6061850-
Order number: 258946-120
Issued: 2012-08-30 TP
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© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D
Document revisions:
This manual contains information on the following trucks:
Publishin
g date: Order number Amendments
2008-08-25 258946-XXX Completely new issue.
2008-11-24 258946-XXX Updated with SWE120S
2009-04-17 258946-XXX Updated
2009-10-05 258946-XXX Chapter 4.4 New table and adjustment to text in chapter
Chapter 5.3 Action added to "Maintenance schedule for masts"
Chapter 6 Text and value changes
Chapter 7 Text and value changes
Chapter 8.1 section "8.1.2 Adjusting the kneeling movement" added
Chapter 9.3 "Tightening torques drive motor" added
Chapter 15 New descriptions concerning repairs of tiller arm
Chapter 17 New text concerning clean hydraulics
Chapter 17 "Tightening torques hydraulic unit" added
Chapter 23 Updated with new tool
Table "21.4 Overflow pressure mast" added
Various minor corrections throughout entire document
2012-08-30 258946-XXX Chapter 5 Maintenance
- 5.3 - Maintenance schedule updated 3180 brakes
Chapter 6 Function and Parameters
- 6.5.5 - Service parameters 204-206 added
- 6.5.6 - Factory parameters 1024 added
Chapter 8 Chassis
- 8.2.1 - Replacement springs updated
Chapter 11 Brakes
- 11.1 - Components updated
- 11.3, 11.4 - Mounting dust shields new sections
Chapter 14 Tiller arm
- 14.5 - Electrical control system updated
Chapter 18 Lifting mast
- 18.5 - Replacement of the mast updated
- 18.6 - Adjustment mast new section
Chapter 25 Electrical components and wiring diagrams
- 25.2.3 - Wiring diagram updated
T-Code Model: Serial number
841 SWE100
841 SWE120
842 SWE120L
841 SWE140
842 SWE140L
842 SWE200D
843 SWE120S
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Contents
© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 1 – 1
Order no..Date Valid from serial no. T code
258946-120 2012-08-30 6061850- 841×842×843
1 – Contents
2 – General introduction .......................................................................... 2-1
2.1 How to use this manual .................................................................. 2-1
2.2 Warning symbols............................................................................ 2-2
2.3 Pictograms ..................................................................................... 2-2
2.3.1 Screws/Nuts ..................................................................... 2-2
3 – General safety rules ........................................................................... 3-1
3.1 Safety while working....................................................................... 3-1
3.2 Electrical system............................................................................. 3-2
3.3 Safe lifting....................................................................................... 3-3
4 – Installation .......................................................................................... 4-1
4.1 General........................................................................................... 4-1
4.2 Battery installation.......................................................................... 4-1
4.2.1 Battery installation safety ................................................. 4-1
4.2.2 Install battery .................................................................... 4-2
4.3 Programming PIN codes ................................................................ 4-3
4.3.1 Standards for PIN codes .................................................. 4-4
4.4 Setting the parameters................................................................... 4-5
4.4.1 Adjusting the parameters for collision sensor (option) ..... 4-6
Collision sensor parameters 105, 106 och 111 ................ 4-6
Programming PIN for resetting the truck .......................... 4-7
4.4.2 Adjusting the parameters for the battery and
battery charger 4-7
4.4.3 Parameter 107 - battery size ............................................ 4-9
Free ventilated batteries ................................................... 4-9
Verifying the parameter adjustment for free ventilated
batteries (Lead/acid batteries) ........................................ 4-10
Verifying the parameter adjustment for valve controlled
batteries (Hawker/Exide) ................................................ 4-10
4.5 Function and safety check............................................................ 4-11
5 – Maintenance ....................................................................................... 5-1
5.1 General........................................................................................... 5-1
5.2 Service intervals............................................................................. 5-1
5.3 Maintenance schedule.................................................................... 5-1
6 – Functions and parameters ................................................................ 6-1
6.1 General........................................................................................... 6-1
6.2 Function description ....................................................................... 6-1
Symbols on keypad and display ....................................... 6-2
6.3 Operating principle ......................................................................... 6-3
6.4 Hour meter...................................................................................... 6-8
6.5 Parameters..................................................................................... 6-9
6.5.1 General ............................................................................ 6-9
6.5.2 Show parameters ............................................................. 6-9
6.5.3 Setting the parameters ................................................... 6-10
6.5.4 Operator parameters ...................................................... 6-11
Factory pre-set operator parameters ............................. 6-12
6.5.5 Service parameters ........................................................ 6-13
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1 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D ©BT
Contents
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
6.5.6 Factory parameters ....................................................... 6-17
* Matrix for hardware/software compatibility .................. 6-19
7 – Troubleshooting ................................................................................ 7-1
7.1 General.......................................................................................... 7-1
Software compatibility ...................................................... 7-1
7.1 Emergency travel mode................................................................. 7-1
7.2 Troubleshooting methods .............................................................. 7-2
7.2.1 General initial troubleshooting ......................................... 7-2
7.2.2 Concluding troubleshooting ............................................. 7-3
7.3 Error code history........................................................................... 7-4
7.4 Error code system.......................................................................... 7-5
7.5 Error codes .................................................................................... 7-6
7.6 Troubleshooting chart.................................................................. 7-23
7.6.1 The truck cannot be driven. ........................................... 7-24
7.6.2 Truck only travels at reduced speed .............................. 7-25
7.6.3 The truck can be driven but behaves abnormally .......... 7-26
7.6.4 The truck travels, but some functions do not work. ....... 7-27
Software compatibility .................................................... 7-27
Hardware compatibility matrix ....................................... 7-27
7.6.5 Defective hydraulic functions ......................................... 7-28
7.7 Built-in test function...................................................................... 7-31
7.8 Digital input/output status............................................................. 7-32
7.8.1 Test function “9” – Transistor regulator ......................... 7-32
7.8.2 Test function “10” – Logic card ...................................... 7-35
7.8.3 Test function “12” – Expansion unit SEU (option). ........ 7-36
7.9 Test function for the display ......................................................... 7-37
8 – Chassis 0000 ...................................................................................... 8-1
8.1 Support arm 0350 .......................................................................... 8-1
8.1.1 Support arm lift, lateral adjustment ................................. 8-1
8.1.2 Adjusting the kneeling action ........................................... 8-2
8.2 Motor mounts 0450........................................................................ 8-3
8.2.1 Replacing springs (not applicable for SWE120S) ............ 8-3
8.3 Disassembling the platform............................................................ 8-5
9 – Electric drive motor 1700 .................................................................. 9-1
9.1 Components .................................................................................. 9-1
9.2 Disassemble the motor from the truck............................................ 9-2
9.3 Tightening torques – Drive motor................................................... 9-5
9.4 Installing the temperature sensor................................................... 9-5
9.5 Cleaning......................................................................................... 9-6
10 – Drive gear 2550 .............................................................................. 10-1
10.1 General........................................................................................ 10-1
10.2 Components ................................................................................ 10-1
10.3 Removing the gear from the truck (not applicable for SWE120S) 10-2
10.4 Removing the gear from the truck (not applicable for SWE120S) 10-4
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Contents
© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 1 – 3
Order no..Date Valid from serial no. T code
258946-120 2012-08-30 6061850- 841×842×843
11 – Brakes 3180 .................................................................................... 11-1
11.1 Components................................................................................. 11-1
11.2 Releasing the brake...................................................................... 11-2
11.3 Installing the dust shield ............................................................... 11-3
11.4 Installing the dust shield ............................................................... 11-5
12 – Drive wheel 3530 ............................................................................ 12-1
12.1 Replacing the drive wheel............................................................. 12-1
13 – Castor wheels 3540 ........................................................................ 13-1
13.1 Components................................................................................. 13-1
13.2 Replacing the castor wheel........................................................... 13-2
14 – Support arm wheel 3550 ................................................................ 14-1
15 – Tiller arm 4000 ................................................................................ 15-1
15.1 Tiller arm components.................................................................. 15-1
15.2 Disassembling the tiller arm.......................................................... 15-2
15.3 Replacing the gas strut................................................................. 15-2
15.4 Replacing the safety sensor ......................................................... 15-3
15.4.1 Dismantling .................................................................... 15-3
15.4.2 Installation ...................................................................... 15-3
15.5 Electrical steering system – 4000................................................. 15-4
15.5.1 Tiller arm handle C4110 ................................................. 15-4
15.5.2 Components of the tiller arm handle (new model) ......... 15-4
15.5.3 Components of the tiller arm handle (old model) ........... 15-6
15.5.4 Disassembly/assembly of tiller arm handle .................... 15-8
15.5.5 Replacing the horn button/switch ................................. 15-11
15.5.6 Replacement of lift/lower button ................................... 15-11
15.5.7 Replacing the button .................................................... 15-12
15.5.8 Changing the position of the controls -
support arm lift / fork lift ................................................ 15-13
15.5.9 Replacing the safety reversal switch ............................ 15-14
16 – Electrical components ................................................................... 16-1
16.1 Replacing the wiring harness........................................................ 16-1
16.1.1 Replacing the transistor regulator cables ....................... 16-2
16.2 Replacing the transistor regulator................................................. 16-3
17 – Hydraulic system 6000 .................................................................. 17-1
17.1 General......................................................................................... 17-1
17.2 Hygiene when working on hydraulics ........................................... 17-2
17.2.1 Washing ......................................................................... 17-2
17.2.2 Packaging ...................................................................... 17-2
17.2.3 Handling ......................................................................... 17-2
17.2.4 Storage ........................................................................... 17-3
17.2.5 Carrying out work ........................................................... 17-3
17.3 Hydraulic unit 6100....................................................................... 17-4
17.3.1 Emptying the hydraulic tank ........................................... 17-5
17.3.2 Hydraulic system, bleeding ............................................ 17-5
Cylinders with bleeding valve ......................................... 17-5
Cylinders without bleeding valve .................................... 17-5
17.4 Hydraulic connections 6230 ......................................................... 17-6
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1 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D ©BT
Contents
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
17.4.1 Quick change connector ................................................ 17-6
Assembling the quick change connector ....................... 17-6
Dismantling the quick change connector ....................... 17-7
17.5 Hydraulic calibration..................................................................... 17-8
17.6 Adjustment of the pressure limit valve.......................................... 17-9
17.7 Disassembling the hydraulic unit................................................ 17-11
17.8 Hydraulic unit tightening torques................................................ 17-13
18 – Lift mast – 7000 .............................................................................. 18-1
18.1 Main mast 7100 ........................................................................... 18-1
18.1.1 Components .................................................................. 18-1
18.1.2 Maintenance .................................................................. 18-2
Fixing point .................................................................... 18-2
Lubrication ..................................................................... 18-2
18.2 Fork carriage 7420....................................................................... 18-3
18.2.1 Maintenance .................................................................. 18-3
....................................................................................... 18-3
18.3 Main lift chain system 7120.......................................................... 18-4
18.3.1 Checking the chain setting ............................................ 18-4
18.3.2 Chain inspection ............................................................ 18-4
Noise ............................................................................. 18-4
Surface rust ................................................................... 18-4
Rusty links ..................................................................... 18-4
Stiff links ........................................................................ 18-4
Bolt rotation ................................................................... 18-5
Loose bolts .................................................................... 18-5
Outline wear .................................................................. 18-5
Stretching ...................................................................... 18-6
Damage ......................................................................... 18-7
Damaged discs .............................................................. 18-7
Damaged bolts .............................................................. 18-7
Dirty chain ...................................................................... 18-7
18.3.3 Cleaning ........................................................................ 18-7
18.3.4 Lubrication ..................................................................... 18-8
18.4 Replacing the fork carriage.......................................................... 18-9
18.5 Replacement of the mast........................................................... 18-11
18.6 Adjusting the mast ..................................................................... 18-15
19 – Accessories ................................................................................... 19-1
19.1 Spider expansion unit .................................................................. 19-1
19.2 TLS - Truck log system ................................................................ 19-2
19.3 ID unit........................................................................................... 19-2
19.4 Toyota Wireless Information System (T.W.I.S.)........................... 19-2
19.5 Built-in battery charger................................................................. 19-3
19.5.1 Technical data ............................................................... 19-3
19.5.2 Charging the battery ...................................................... 19-4
Main charging ................................................................ 19-4
Equalising charging ....................................................... 19-4
Charging completed ...................................................... 19-4
20 – Appendices .................................................................................... 20-1
20.1 General........................................................................................ 20-1
21 – Technical data ............................................................................... 21-1
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Contents
© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 1 – 5
Order no..Date Valid from serial no. T code
258946-120 2012-08-30 6061850- 841×842×843
21.1 SWE100, SWE120, SWE140....................................................... 21-1
21.2 SWE120L, SWE140L, SWE200D ................................................ 21-4
21.3 SWE120S..................................................................................... 21-7
21.4 Overflow pressure for the mast................................................... 21-10
22 – General tightening torque ............................................................. 22-1
22.1 General......................................................................................... 22-1
22.2 Galvanised non-oiled bolts ........................................................... 22-1
22.3 Untreated, oiled bolts.................................................................... 22-1
23 – Tools ............................................................................................... 23-1
23.1 MQS connectors........................................................................... 23-1
23.2 AMP connectors........................................................................... 23-3
23.2.1 AMP connectors, Multilock series 040 ........................... 23-4
23.3 Molex connectors ......................................................................... 23-4
23.4 Grease guns................................................................................. 23-5
23.5 Other tools.................................................................................... 23-6
24 – Oil and grease specification ......................................................... 24-1
25 – Electrical components and wiring diagrams ............................... 25-1
25.1 Electrical components .................................................................. 25-1
25.2 Wiring diagram ............................................................................. 25-5
25.2.1 List of symbols ............................................................... 25-5
25.2.2 General wiring diagram .................................................. 25-6
25.2.3 Wiring diagram ............................................................... 25-7
26 – Hydraulics chart ............................................................................. 26-1
27 – Instructions for disposal ............................................................... 27-1
27.1 General......................................................................................... 27-1
27.2 Marking of plastics........................................................................ 27-1
27.2.1 General marking of products and packaging ................. 27-1
27.2.2 Markings according to Standard .................................... 27-2
Abbreviations ................................................................. 27-2
Marking examples .......................................................... 27-2
27.3 Pressure vessels.......................................................................... 27-3
27.3.1 Gas struts ....................................................................... 27-3
27.4 Sorting categories......................................................................... 27-4
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1 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D ©BT
Contents
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
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General introduction
How to use this manual
© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 2 – 1
Order no..Date Valid from serial no. T code
258946-120 2012-08-30 6061850- 841×842×843
2 – General introduction
2.1 How to use this manual
This service manual is divided into chapters to provide the following
information:
• FunctionandParameters– Thischapterprovidesbasic descriptions
of the truck's main functions together with the controller system
parameters
• Installation and Commissioning – This chapter describes the work
that is necessary for commissioning of the truck
• Maintenance – This chapter contains a general periodic
maintenance schedule and a detailed description of the
maintenance to be carried out
• Troubleshooting – The troubleshooting chapter describes the error
codes that are displayed when the truck ispartiallyor completely out
of service. It also describes the cause of the problem and suggests
remedies.
• Service Actions– This chapter describes the different parts of the
truck,e.g. thehydraulic system,descriptionsofcomponentsand the
service actions that need to be carried out. These descriptions are
divided according to the C code system of the truck manufacturer.
• Appendices - The appendices include:
- Instructions for disposal
- Information about electrical components and wiring diagrams
- Hydraulics diagram
- List of required tools
- Information about general tightening torques
- Specifications for oil and grease
- Technical data
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2 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D ©BT
General introduction
Warning symbols
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
2.2 Warning symbols
The following warning symbols are used throughout the service
manual:
DANGER!
DANGER! means there is a risk of accident potentially leading to
death or serious injury and material loss or damage. This is always
indicated by the warning symbol.
WARNING!
WARNING! means that there is a risk of damage to components that
are sensitive to electrostatic discharge.
Heed applicable ESD safety precautions.
Note:
Note: means there is a risk of material loss or damage if the
instructions are not followed. It is also used to call for attention to
various points.
2.3 Pictograms
2.3.1 Screws/Nuts
Wherever possible, pictograms have been used to describe certain
work operations.
Pictograms are primarily used for operations that require loosening or
tightening of screws:
The pictograms contain information about the screw head type and
have arrows that show if the screw should be loosened or tightened.
The text below the pictograms provide additional information, such as:
‘s’: spanner size, ‘n’: number of screws and, where required, ‘T’: the
recommended tightening torque.
× n
s mm
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General safety rules
Safety while working
© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 3 – 1
Order no..Date Valid from serial no. T code
258946-120 2012-08-30 6061850- 841×842×843
3 – General safety rules
Only persons trained in servicing and repairing this type of truck are
qualified to carry out servicing and repair work.
3.1 Safety while working
To ensure that you work safely and to prevent accidents while working
on a truck, remember the following:
• keep the area where servicing activities are performed clean. Oil or
water will make the floor slippery.
• use the correct working position. Service activities often involve
kneeling or bending forward. Try sitting on a toolbox, for example, to
relieve the strain on your knees and back.
• loosearticlesandjewellerymaybecometrappedinthe movingparts
of the truck. Never wear loose articles or jewellery while working on
the truck.
• use well maintained tools that are intended for the work being
carried out.
• store and transport old oil according to applicable local regulations.
• do not flush solvents or similar that have been used for cleaning
down drains that are not intended for this purpose. Follow the local
disposal regulations.
• heated paint gives off harmful gases. Therefore remove the paint at
least 100 mm around the welding/grinding area using sanding
equipment or paint remover when welding or grinding a painted
area.
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3 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D ©BT
General safety rules
Electrical system
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
3.2 Electrical system
When working on the electrical system of the truck, remember the
following:
• a short circuit may occur if metal objects come into contact with live
electrical connections. This can result in burns. Remove watches,
rings and other metal jewellery before starting work.
• always use insulated tools while working on the electrical system.
• always switch off the truck's power supply before opening the hoods
to the drive assembly and the electrical system.
• disconnect the battery when using electric welding equipment. The
welding current can enter and damage the battery.
• always remove the battery plug when carrying out maintenance on
the truck, unless the instructions in this repair manual state
otherwise.
• blow electric motors clean using compressed air.
• clean electrical panels, PCBs, contactors, contacts, magnetic
valves, etc., with a moist cloth and a cleaning agent.
Note!
Risk of short circuit that may damage electrical components.
Do not break the warranty seal on the PCBs.
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General safety rules
Safe lifting
© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 3 – 3
Order no..Date Valid from serial no. T code
258946-120 2012-08-30 6061850- 841×842×843
3.3 Safe lifting
All lifting must be carried out on a flat, nonslip and stable surface. Avoid
freshly laid tarmac or tarmac at high daytime temperatures.
• Whenliftingthedrive wheel,chock theotherwheels sothatthe truck
stands still.
• Select the lifting points so that the lift is as easy as possible (one
corner at a time). If the truck has marked lifting points on the lower
part of the chassis, these should be used for a well-balanced lift.
• Ensure the area where you place the jack is clean and free of oil and
grease.
• Ensure there is no grease or oil on your hands or the jack lever.
• Use the lever supplied with the jack. If the lever is too short, it will
require more effort than is necessary. If the lever is too long there is
a risk that the jack will be overloaded.
• Place supports:
- asclosetothe raisedpartof thechassisaspossible toreducethe
falling height if the truck tips over
- so that the truck cannot roll.
•Never place a support under the jack to increase the lifting height.
•Never work under a lifted truck without appropriate supports.
DANGER!
Risk of crushing – a poorly chocked truck may fall.
Never work under a truck that is not blocked with supports or secured
by a lifting device.
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3 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D ©BT
General safety rules
Safe lifting
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
Denna sida är avsiktligt lämnad tom
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Installation
General
© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 4 – 1
Order no..Date Valid from serial no. T code
258946-120 2012-08-30 6061850- 841×842×843
4 – Installation
4.1 General
The chapter describes the work that has to be done before the truck is
put into operation.
4.2 Battery installation
4.2.1 Battery installation safety
Remember the following safety regulations before you begin working
with the battery:
• Gel batteries are only intended for use at room temperature with a
temperature interval of +15 to +30, otherwise there is a great risk
that the battery will be damaged and its lifetime reduced.
• Always use protective equipment to protect the eyes, face and skin
when you are inspecting, handling or filling batteries.
DANGER!
Battery acid causes burns. If your skin or clothing comes into contact
with battery acid, rinse the area immediately with cold water. If your
face or eyes come into contact with battery acid, rinse the area with
cold water and seek immediate medical attention.
• Ensure that there is a shower and an eye bath nearby in case an
accident occurs.
• A battery emits explosive gases. Never use naked flames or
anything else that could cause sparks close to a battery.
• Do not put tools or other metal objects on the battery. This can lead
to a short circuit or explosion.
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4 – 2 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D ©BT
Installation
Battery installation
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
4.2.2 Install battery
The battery that is to be installed in the truck must be of the right size. A
battery that is too small in terms of size and weight can seriously affect
the truck's braking ability and stability when lifting. See the truck's data
plate for correct information about the battery.
1. Lift the battery into place using an approved lifting device and a
suitable battery yoke or lifting straps.
DANGER!
The battery may fall when the lifting device is loosened if it has not
been secured with an axle stand or other similar suspension gear of
the right height. Check the height of your suspension gear before
loosening the lifting yoke.
2. Check the electrolyte level in the battery. This should normally be
10-15 mm above the cell plates.
3. Connect the battery cables/battery sleeve.
DANGER!
Always check that you have the right polarity when connecting the
battery cables. Compare the markings on the cables with the
markings on the battery terminals. A wrongly connected battery may
cause a short circuit.
4. Close the battery lid.
5. Put the battery connector back.
6. Check or enter the parameters for the battery and battery charger.
See the section Adjusting battery and battery charger parameters
in this chapter.
7. Function test the truck before using it.
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Installation
Programming PIN codes
© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 4 – 3
Order no..Date Valid from serial no. T code
258946-120 2012-08-30 6061850- 841×842×843
4.3 Programming PIN codes
The majority of PIN codes can be made available by activating the so-
called block. Block 0 (zero) is activated as standard, which means that
3 driver profiles can be used from the start. Activating the second block
makes all PIN codes for that block accessible. If all 10 blocks are
activated, 10 PIN codes become available for the driver profile.
The truck programme stores a standard set PIN code according to the
table "Standard assignment of PIN codes". These PIN codes may be
changed to a chosen value, but PIN codes that exist for other driver
profiles should be avoided.
There are two alternative methods for programming PIN codes. The
first and simplest is to use TruckCom whereit clearly shows what to do.
See the separate manual for using TruckCom.
The other alternative is to use the truck's keypad.
Carry out the following to start the programming:
1. Connect the CAN service key to socket [X41].
2. State code 341671 and press the ON button.
3. Choose the programming code from the table below:
4. Turn off the truck by pressing the OFF button.
Function Programming Remark
Return to factory settings. Press 1+ ON button Block 1-9 is
deactivated. The
original PIN codes
are reset according
to the table for
standard
assignment of PIN
codes.
PIN codes in the block can be
used. Press 2+ b + ON button B = Block 0-9
PIN codes in the block cannot
be used. Press 3+ b + ON button B = Block 0-9
Programming new PIN codes Press 4+ b + P + NNNN + ON button
Note!
The block that applies must be activated
first (see function 2 above in the table).
B = Block 0-9
P = Driver profile 1-
10
NNNN = PIN code
Note!
You may only state
one number per
driver profile. Driver
profile 10 must
therefore be stated
as 0 (zero).
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4 – 4 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D ©BT
Installation
Programming PIN codes
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
Programming the PIN codes is now finished. Verify that the
programming is correct by logging in with some of the new PIN
codes.
Note!
It is important to establish that the correct driver profile is activated
when a certain PIN code is stated. This especially applies when a
driver profile is set up for a specific application.
4.3.1 Standards for PIN codes
The table below shows the PIN codes that are found as standard in the
programme. The PIN codes can be activated or changed according to
the driver's wishes. A driver profile is activated with the normal log in of
all PIN codes, whose block number is activated.
The truck programme does not permit a login using the PIN code 0000.
Note!
It is recommended that service personnel keep notes about activated
blocks, changed PIN codes and specially adjusted driver profiles.
Standard assignment for PIN codes
Drive
r
profil
e
no.
12 34 56 7 8 9 10
Note!
Stated
as 0
Block 0 0001 0002 0003 0000 0000 0000 0000 0000 0000 0000
Block 1 7901 1437 3731 1049 9439 7265 1322 2869 1574 5421
Block 2 4854 2907 9175 5799 1490 3031 7392 5622 5023 1787
Block 3 3174 1026 3815 6703 1179 5152 7514 5668 3215 4659
Block 4 7110 5477 3846 9491 5918 8222 6923 8139 7025 9197
Block 5 6276 9879 9658 1690 4042 5201 9807 4332 9715 2549
Block 6 4142 8620 3754 8432 8788 7430 1948 2595 8527 7474
Block 7 1482 7135 2395 7365 7092 4611 2831 4185 6067 1930
Block 8 4731 1022 5377 3257 7334 9009 7881 8843 7436 2876
Block 9 3162 5878 2828 1910 6907 2136 5730 2957 7691 3242
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Installation
Setting the parameters
© BT Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D 4 – 5
Order no..Date Valid from serial no. T code
258946-120 2012-08-30 6061850- 841×842×843
4.4 Setting the parameters
The parameters that are handled in this chapter are only the
parameters that need to be adjusted when putting the truck into
operation and that require more detailed description. For more
information about parameters, see the chapter Functions and
parameters.
Check that parameters are adjusted to desire values with regards to
• maximum speed, driver parameter - see chapter Functions and
parameters
• acceleration, driver parameter - see chapter Functions and
parameters
• internal braking, driver parameter - see chapter Functions and
parameters
• Collision sensor (option)
• battery
• battery charger (option)
Note!
When you check or adjust parameters, remember to write down, in a
truck report for example, the truck's specific parameter values.
Separate information about the truck specificparameters are good to
have e.g. in case of truck breakdown, since the information cannot be
received in another way.
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4 – 6 Repair manual SWE100, 120, 120L, 120S, 140, 140L, 200D ©BT
Installation
Setting the parameters
T code Valid from serial no. Date Order no.
841×842×843 6061850- 2012-08-30 258946-120
4.4.1 Adjusting the parameters for collision
sensor (option)
This parameters for collision sensitivity must be adjusted on truck
installation.
If a collision sensor is installed on the CAN bus, this registers when the
truck knocks against something. If a knock exceeds a certain level,
indicated by parameters 105 and 106, this is calculated as a collision
and the truck's speed is reduced to creep speed, a signal sounds and
error code 8.001 is shown on the display.
Information about the collision is stored in the truck's internal memory.
The last ten registered collisions can be read directly on thedisplay and
the driver's identity can also be read via the PIN code. Other
information is received via TruckCom where the collision levels and
times can also be seen.
Collision sensor parameters 105, 106 och 111
See the table below for information about the values that can be stated:
Note!
If you set the parameter value for the collision sensor at 0 (zero) this
means that the collision sensor and the log function are turned off.
Service parameters
Parameter Name/unit Min/
Max Incr eme
nt
Std Description
105 Collision
sensor
X level
0/100 1 0 States the degree
of sensitivity for
what should be
interpreted as a
collision for a
shock to the side.
106 Collision
sensor
Y level
0/100 1 0 States the degree
of sensitivity for
what should be
interpreted as a
collision for a
shock to the front
or back.
111 Resetting
following a
collision
0/1 1 0 0 = Special
pincode required
for resetting after a
collision.
1 = The truck can
be reset using all
activated pincodes.
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