morse 285XGR User manual

The Specialist In Drum Handling Equipment
MODEL 285XGR
Extra Heavy-Duty Forklift-Karrier
Contents
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . . . . . . . 4
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Calculating Lost Load. . . . . . . . . . . . . . . . . 5
Parts List and Diagram. . . . . . . . . . . . . . . . . . 6
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use or
damage from accident or abuse. Motors and other purchased parts
carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Operator’s Manual
for Morse Extra Heavy-Duty
Forklift-Karrier
Model 285XGR
Serial Number 0108 to 1209 (MMYY)
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyandefciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
MORSE Mfg. Co., Inc. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518
Phone: [phone] • Fax: [phone] • Email: [email protected] • Website: morsedrum.com
Copyright 2008 - Morse Mfg. Co., Inc. Form PL285XGR (0108-1209) (Updated June 12, 2012 4:25 PM) 1

morsedrum.com
Copyright 2008 - Morse Mfg. Co., Inc. Form PL285XGR (0108-1209) (Updated June 12, 2012 4:25 PM) 2
The Specialist In Drum Handling Equipment
MODEL 285XGR
Extra Heavy-Duty Forklift-Karrier
Operator’s Manual for
Morse Extra Heavy-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 0108 to 1209 (MMYY)
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the
machine.
CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position before
transporting.
WARNING - The Forklift-Karrier is designed to handle one drum of the types listed at the top of page 3. Machine
Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed the weight capacity of
2500 Lb.
WARNING - Do Not Modify the Unit.
UndernocircumstancesshouldanymodicationsbemadetotheMorsemachinerywithoutfactoryauthorization.
Anymodicationsmayvoidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterationsmay
result in injury to operator or machine.
WARNING - No Loose Fitting Clothing
Wearclose-ttingclothingandsafetyequipmentappropriatetothejob.Loosettingclothingmaybecomecaught
on the machinery and cause severe personal injury.
CAUTION - Wear Safety Shoes
Wear safety shoes with non-slip soles and hard toe protection.
CAUTION: DONOTallowdrumtoimpactonoor,ground,ordumpingstation,etc.

The Specialist In Drum Handling Equipment
MODEL 285XGR
Extra Heavy-Duty Forklift-Karrier
Operator’s Manual for
Morse Extra Heavy-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 0108 to 1209 (MMYY)
morsedrum.com
Copyright 2008 - Morse Mfg. Co., Inc. Form PL285XGR (0108-1209) (Updated June 12, 2012 4:25 PM) 3
Machine Description
The Model 285XGR Extra Heavy-Duty Forklift-Karrier is designed to lift, transport, and
dispense a ribbed 55-gallon steel drum 22.5” in diameter. The maximum full-drum capacity
is 2500 Lb. The capacity is derated to 1250 Lb. for a half-full drum. The half-full rating is
based on the tilt mechanism’s capacity for handling an unbalanced bottom-heavy drum.
Assembly Instructions
Remove the following items from the small cardboard box packaged with the 285XGR: chain wheel, chain guide w/ pull chain, bushing,1.
3/16 square key (items 2-6).
Slide bushing (item 4) and chain guide w/ pull chain (items 3 and 5) onto speed reducer (item 7) input shaft with the chain guide facing2.
outward as pictured in parts diagram.
Insert 3/16 square key (item 6) into the key way on the input shaft of the speed reducer. Slide the key up to the bushing.3.
While raising the pull chain up into a loop, slide the chain wheel onto shaft with the keyway in the chain wheel lined up with the square4.
key. Lay the loop of pull chain into the pockets in the chain wheel. Tighten the two set screws on the hub of the chain wheel.
Install speed reducer oil vent plug and check oil level as shown in the speed reducer owners manual.5.
Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle assembly. Perform necessary load test,6.
inspections, operator training, etc.
Important
Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take all necessary precautions. Safety shoes, work1.
gloves, hard hat and other personal protective devices are recommended.
Please read all instructions thoroughly before attempting to operate your new Morse drum handler.2.
The model 285XGR has a maximum capacity rating of 2500 Lb. full drum and 1250 Lb. half-full drum and is designed to lift, move and3.
pour a 55-gallon steel drum. DO NOT exceed these ratings. Exceeding these ratings or handling drums other than those mentioned
above is unsafe and could result in equipment damage, excessive wear or awkward handling.
Whenloading,unloading,operating,ormaintainingyourMORSEdrumhandler,alwaysusecareandgoodjudgment. Maintainsecurefooting4.
andarmhold.Keephandsandlooseclothingawayfromallmovingparts.Neverallowanyonetobebelowanypartofaraiseddrumhandler
or drum. Read operating instructions and review the pictures in the sales brochure before operation.
Because the model 285XGR is a front-end attachment for a forklift, OSHA5.
recommends that “… the truck (forklift) be marked to identify the attachment(s) and
show the approximate weight of the truck and attachment combination at maximum
elevation with load laterally centered.” See center of gravity dimensions of model
285XGR on page 5 for calculating lost load on your equipment.
Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle6.
assembly. Inspect saddle assembly for proper operation. Perform necessary load test,
inspections, operator training, etc.

morsedrum.com
Copyright 2008 - Morse Mfg. Co., Inc. Form PL285XGR (0108-1209) (Updated June 12, 2012 4:25 PM) 4
The Specialist In Drum Handling Equipment
MODEL 285XGR
Extra Heavy-Duty Forklift-Karrier
Operator’s Manual for
Morse Extra Heavy-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 0108 to 1209 (MMYY)
Operating Instructions
Before sliding forklift forks into the fork tubes, adjust forks to an1.
inside spread of 24.5” minimum. Lock forks into position on the
forklift carriage.
Drive the forklift forward to slip the forks into the fork tubes (see2.
item 29). Tighten tee screws (item 13) to secure the Forklift
Karrier to the forks. Transport Forklift Karrier to drum to be
handled.
Drive the forklift with the Forklift Karrier near oor level to3.
position the saddle band around the middle of the drum between
the ribs.
Open the toggle clamp by activating the release lever (item4.
25) and swing both hinge bands to the open position. Push the
Forklift-Karrier against the drum to surround the drum with the
saddle band.
Close the two hinged bands around the drum and latch the5.
toggle clamp to secure the drum.
Remove pull chain (item 5) from chain box on base frame (item6.
29) and place end of loop near operator’s seat.
Raise forks to clear the oor and transport drum in vertical7.
position to dispensing location.
To pour drum: pull on chain (item 5), rotating drum to angle8.
required for dispensing. To control the pouring angle of the drum,
pay out one side of chain and pull the other side to prevent the
drum from free-wheeling.
When dispensing is completed, rotate the drum back to vertical9.
and return drum. While transporting, ensure that the drum is
raised away from the oor to prevent the drum bottom from
interfering with a pallet or other obstacle.
Remove the drum by activating the release lever and opening10.
the toggle clamp. Swing both hinged bands open. Drive the
forklift away from the drum.
Maintenance
Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeandefcientoperation.
Inspect oil level in speed reducer.1.
Periodically inspect all moving parts, framework, drum holder and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust,2.
or replace parts as necessary to prevent failure and maintain proper function.
Oil or grease all moving parts.3.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.4.

The Specialist In Drum Handling Equipment
MODEL 285XGR
Extra Heavy-Duty Forklift-Karrier
Operator’s Manual for
Morse Extra Heavy-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 0108 to 1209 (MMYY)
morsedrum.com
Copyright 2008 - Morse Mfg. Co., Inc. Form PL285XGR (0108-1209) (Updated June 12, 2012 4:25 PM) 5

morsedrum.com
Copyright 2008 - Morse Mfg. Co., Inc. Form PL285XGR (0108-1209) (Updated June 12, 2012 4:25 PM) 6
The Specialist In Drum Handling Equipment
MODEL 285XGR
Extra Heavy-Duty Forklift-Karrier
Operator’s Manual for
Morse Extra Heavy-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 0108 to 1209 (MMYY)
ITEM QTY PART # DESCRIPTION
1 2 1000-P SET SCREW, 1/4 - 20 X 1/4
2 1 1322-P POCKET CHAIN WHEEL, 5/8 BORE
3 1 1304-P GUIDE, POCKET CHAIN WHEEL
4 1 1324-P BUSHING, 5/8 ID X 1” OD
5 1 3-285-P PULL CHAIN, POCKET, 20’ LENGTH
6 1 1326-P KEY, SQUARE, 3/16 X 1”
7 1 603-P SPEED REDUCER, 2 STAGE, 285GR
8 2 1166-P WASHER, 3/8 USS 1” OD
9 2 1502-P HHCS, 7/16-14 X 1-1/4 GR5
10 1 595-P IDLER BEARING ASM, 285GR
11 2 1474-P WASHER, 3/8 SPLIT LOCK
12 2 535-P HHCS, 3/8-16 X 1-1/4 GR5
13 2 58-P SET SCREW, LOCK TEE, 285
14 2 540-P WASHER, 1-1/2 SAE FL 3” OD
15 * 2 560-P BEARING, 1-1/2” ID X 2”, GR
ITEM QTY PART # DESCRIPTION
16 1 570-P COLLAR, 1-1/2” ID
17 1 525-P KEY, WOODRUFF, SIZE F, ASA1211
18 2 810-P NUT, LOCK, 1/2-13 REV HEX
19 2 3592-P SHCS, 1/2-13 X 7-1/2
20 1 4516-P FRONT BAND WELD, CLAMP, XGR
21 1 4515-P FRONT BAND WELD, CATCH, XGR
22 1 3067-P CATCH, 375-R TOGGLE, CAMLOCK
23 8 22-P SHCS, 3/8-24 X 5/8
24 1 4190-P U-BOLT, 7”, 375-R CLAMP
25 1 3601-P RELEASE LEVER, 2984-P
26 * 1 4187-P TOGGLE CLAMP, W/ U BOLT
27 1 4511-P SADDLE ASM, XGR, 3PC, 2500LB
28 1 4512-P SADDLE WELD, XGR, 2500 LB. (NOT SOLD
SEPERATELY)
29 1 590-P BASE FRAME 285GR W/ BRG
* Recommended spare parts