BTCPower EVSE 200 KW User manual

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 1 of 26
DOCUMENT TITLE
BTC Power EVSE Power Charger
Installation and User Manual
REVISION HISTORY
Rev
Date
ECN #
Description of BTCPower EVSE
ORIGINATOR
A
11/2/2017
1001
Initial Release
Cortes
B
1//12/2017
1002
Added the following:
1. Fiber optic
2. Dispenser auxiliary
3. Interlock specification
4. Installation drawing
5. Air flow clearance requirements
6. Door and cover opening
7. Conduit windows
8. Changed dispenser auxiliary to
120 VAC single phase
Cortes
C
1/29/2017
1003
1. Added three dispenser 50 KW
configuration
Cortes
D
1/30/2018
1004
1. Added 50 KW auxiliary power and
clarified input terminals.
2. Added 50 KW CCS dispenser part
numbers
Cortes
E
2/13/2018
1005
1. Added 50 KW installation method
2. Added fuse information
3. No reverse power flow statement
4. Added connection points for 50 KW
charge dispensers
Nimit Dave
F
2/22/2018
1006
1. Added THD information
2. No reverse power flow information
Cortes
G
3/11/2018
1007
1. Interlock description
2. Short circuit current interrupt model
numbers added
Cortes
H
3/20/2018
1008
1. Added enclosure IK rating
2. Added dispenser lumen rating for
LED lighting
Cortes
I
4/22/2018
1009
1. Added comments on wiring
Cortes

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 2 of 26
200 KW EVSE CHARGER
2. Cold weather heater integrated.
Auxiliary power added for operation
at less than -10 C
J
5/24/2018
1010
1. Added installation notes and
instructions per ETL requirements.
Cortes

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 3 of 26
TABLE OF CONTENTS
Contents
1. Safety Guidelines ........................................................................................................................ 4
2. Installation ................................................................................................................................... 5
2.1 ADA Consideration ............................................................................................................... 5
2.2 Equipment Description ......................................................................................................... 6
1. DCFC “Power Box” specifications: .............................................................................................10
2. DCFC EVDSP-350-5-480-0-1-C-3-0 (CHAdeMO + CCS) ..........................................................14
3. DCFC EVDSP-350-3-480-0-2-C-3-0 (Dual CCS) .......................................................................15
4. Output Coupler (Part of Dispenser) ............................................................................................18
5. Electrical and communication service connection ......................................................................18
6. Mounting procedures .................................................................................................................19
7. Operation ...................................................................................................................................20
a. Error codes ..........................................................................................................................20
8. Installation Line Drawing 200 KW Configuration ........................................................................21
9. Installation Line Drawing 50 KW Configuration ..........................................................................22
10. Dispenser Template ................................................................................................................23
11. Power Conversion Tower Template ........................................................................................24
12. Maintenance ...........................................................................................................................25
a. Maintenance Precautions ....................................................................................................25
b. Maintenance Items ..............................................................................................................25
c. Visual Check Items .................................................................................................................25
d. Replacement of Fixed-Life Components .................................................................................25
13. Warranty .................................................................................................................................25
PLEASE NOTE
This user’s manual includes the latest information at the time of printing. BTC Power, Inc.
(BTCPower) reserves the right to make changes to this product without further notice. Changes or
modifications to this product by other than an authorized service facility could void the product
warranty.
If you have questions about the use of this product, contact your customer service representative.
Refer to the Customer Support section located in this guide.
“IMPORTANT SAFETY INSTRUCTIONS included herein. SAVE THESE INSTRUCTIONS.

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 4 of 26
IMPORTANT SAFETY INSTRUCTIONS
1. Safety Guidelines
WARNING
READ THIS MANUAL BEFORE YOU BEGIN
EVSE (Electric Vehicle Supply Equipment) manages electricity and may be hazardous. Failure to
follow the below precautions and the Danger, Warning and Caution instructions in this manual may
result in serious injury. Follow all rules, codes and laws that apply to your area and installation
guidelines.
IMPORTANT SAFETY INSTRUCTIONS
The following symbols may be found in your handbook or on labels affixed to your conductive charge
station:
DANGER
Danger indicates a hazard or unsafe practice which, if not
avoided, will result in severe injury or possibly death.
WARNING
Warning indicates a hazard or unsafe practice which, if not
avoided, may result in severe injury or possibly death.
CAUTION
Caution indicates a hazard or unsafe practice which, if not
avoided, may result in minor injury
NOTE:
Important information to consider, otherwise, improper
installation and/or damage to components may occur.
WARNING
There are no user serviceable parts inside. For service please contact customer service or your local
distributor. DO NOT ATTEMPT TO REPAIR THE CHARGE STATION YOURSELF ONLY FACTORY
QUALIFIED PERSONEL.

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 5 of 26
WARNING
If your supply cable is somehow damaged do not operate your charge station. Contact your service
representative for service immediately. Shut down the power to the unit by switching the breaker on
the supply panel to the off position.
2. Installation
Safety instructions
The EVSE (Electric vehicle supply equipment) should be installed by a qualified electrician in
accordance with local codes and all applicable ordinances
The charging station is required to be connected to a ground, metal, permanent wiring system.
Connections to the charge station should comply with all local codes and ordinances.
Read all installations instructions carefully prior to performing the installation.
WARNING:
This device utilizes high voltages do not attempt to install this equipment if you are not a qualified
electrician.
2.1 ADA Consideration
STANDARDS FOR ACCESSIBLE DESIGN for Americans with Disabilities is applicable when choosing the location and
placement of all Electric Vehicle Supply Equipment. The following is a direct excerpt from the 2010 ADA Standards for
Accessible Design:
http://www.ada.gov/2010ADAstandards_index.htm
“The Department of Justice published revised regulations for Titles II and III of the Americans with Disabilities Act of
1990 “ADA”in the Federal Register on September 15, 2010. These regulations adopted revised, enforceable
accessibility standards called the 2010 ADA Standards for Accessible Design “2010 Standards”or “Standards”. The
2010 Standards set minimum requirements –both scoping and technical -- for newly designed and constructed or
altered State and local government facilities, public accommodations, and commercial facilities to be readily accessible
to and usable by individuals with disabilities.
Adoption of the 2010 Standards also establishes a revised reference point for Title II entities that choose to make
structural changes to existing facilities to meet their program accessibility requirements; and it establishes a similar
reference for Title III entities undertaking readily achievable barrier removal.
The Department has assembled this online version of the official 2010 Standards to increase its ease of use. This
version includes:
2010 Standards for State and Local Government Facilities Title II
2010 Standards for Public Accommodations and Commercial Facilities Title III
The Department has assembled into a separate publication the revised regulation guidance that applies to the
Standards. The Department included guidance in its revised ADA regulations published on September 15, 2010. This

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 6 of 26
guidance provides detailed information about the Department’s adoption of the 2010 Standards including changes to
the Standards, the reasoning behind those changes, and responses to public comments received on these topics. The
document, Guidance on the 2010 ADA Standards for Accessible Design, can be downloaded from:
http://www.ada.gov
For information about the ADA, including the revised 2010 ADA regulations, please visit the Department’s website
www.ADA.gov; or, for answers to specific questions, call the toll-free ADA Information Line at 800- 514-0301 (Voice) or
800-514-0383 (TTY).”
2.2 Equipment Description
WARNING
• Charger may be installed outdoors but only use under environments specified within this specification.
• Only qualified personnel should work on this equipment.
• Do not perform any live wire operations.
• Only qualified skilled in electric services personnel shall perform maintenance checks.
• DO NOT touch the inside of the device while it is running.
WARNING
• This device includes capacitive components such as electrolytic capacitors. Some parts still remain charged
inside of the unit even after the input power is disconnected.
• This device utilizes high voltages do not attempt to install this equipment if you are not a qualified electrician.

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 7 of 26
1. 50kW #1 Power Module
2. 50 kW #2 Power Module
3. 50 kW #3 Power Module
4. 50 kW #4 Power Module
5. Output Contactors (+/-) power module #1
6. Output Contactors (+/-) power module #2
7. Output Contactors (+/-) power module #3
8. Output Contactors (+/-) power module #4
9. Air Cooling Vent
10. Master Controller
11. Safety Relays
12. 24vdc Power Supply
13. 5, 12, 15,-15 vdc Power Supply
200 KW Power Enclosure
Component Description
1. 15-inch outdoor rated display and touch
screen.
2. Encrypted insert card reader.
3. High security lock.
4. High powered CHAdeMO coupler.
5. High powered CCS charge coupler.
6. LED lighting.
7. Stop button / Function key 1.
8. Start button / Function key 2.
9. Function key 3.
350 KW Charge Dispenser
Component Description
1
2
5
6
3
4
7
8
10
12
13
6
1
7, 8, 9
3
4
9

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 8 of 26
Equipment specifications:
System Components:
ITEM
DESCRPTION
PART NO.
GL MODEL NO.
1
DCFC "Power Box" Dual output, SCCR 35 KA
EVPC-200-2-480-3-35
PC200235
2
DCFC “Power Box” Single output, SCCR 35 KA
EVPC-200-1-480-3-35
PC200135
3
DCFC “Power Box” Quad output, SCCR 35 KA
EVPC-200-4-480-3-35
PC200435
4
DCFC "Power Box" Dual output, SCCR 65 KA
EVPC-200-2-480-3-65
PC200265
5
DCFC “Power Box” Single output, SCCR 65 KA
EVPC-200-1-480-3-65
PC200165
6
DCFC “Power Box” Quad output, SCCR 65 KA
EVPC-200-4-480-3-65
PC200465
7
DCFC Dispenser, CCS/CHAdeMO
EVDSP-350-5-120-0-2-C-4-0
DSP3505CHACCS
8
DCFC Dispenser, Dual CCS
EVDSP-350-3-120-0-2-C-4-0
DSP35032XCCS
9
DCFC Dispenser, CCS/CHAdeMO
EVDSP-50-5-120-0-2-C-4-0
DSP505CHACCS
10
DCFC Dispenser, CCS/CCS
EVDSP-50-3-120-0-2-C-4-0
DSP5042XCCS
Simplified Block Diagram of Single System:
350 KW DSP Top level system capabilities (200 KW):
Parameter
Specification
Input voltage
480 VAC 3 Phase +/-10%, (432 – 528 VAC)
Output voltage range, CCS only
200-920 VDC
Output voltage range, CHAdeMO
only
50-500 VDC
Maximum output current, CCS only
(non – continuous)
500 Amps
Maximum output current, CCS only
continuous
500Amps. Please see note below
Note:
Rating of the H & S liquid cooled cable
subsystem is to be evaluated for continuous
operation
200 KW
Power Box
Single Output
Cooling system
350 KW
Dispenser
Single CCS1
CCS 1
Vehicle

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will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 9 of 26
Rating of all other components except H & S
liquid cooled cable are rated for continuous 500
Amp operation.
Maximum output current,
CHAdeMO only, (non –
continuous)
250 Amps
Maximum output current,
CHAdeMO only, continuous
200 Amps
System efficiency
Greater than 92%
Power converter efficiency
Greater than 94% at full power
Power electronics THD
THD < 5%
Non-reverse power flow
System is does not provide energy to grid
Maximum output power
200 KW
Operating Temperature
-30 C to + 50 C
Operating Altitude
9,320 ft.
Relative Humidity
95% non-condensing
Dispenser input auxiliary power
120 VAC (Single phase), 20 Amps. Both
CHAdeMO + CCS and CCS + CCS models.
Connectors available, CCS only
HPC-CCS Huber + Suhner
Connectors available, CHAdeMO
only
SEI Sumitomo Electric 200 Amp Continuous
SEI Sumitomo Electric 250 Amp Non -
Continuous
Top level system capabilities (50 KW):
Parameter
Specification
Input voltage
480 VAC 3 Phase +/-10%, (432 – 528 VAC)
Output voltage range, CCS only
200-500 VDC
Output voltage range, CHAdeMO
only
50-500 VDC
Maximum output current, CCS only
(non – continuous)
125 Amps per output
Maximum output current,
CHAdeMO only, (non –
continuous)
125 Amps per output
System efficiency
Greater than 92%
Power converter efficiency
Greater than 94% at full power
Maximum output power
50 kW per dispenser output
Operating Temperature
-30 C to + 50 C
Operating Altitude
9,320 ft.
Relative Humidity
95% non-condensing
Dispenser input auxiliary power
(WITH COOLED CABLE or
UPGRADEABLE TO COOLED
CABLE)
120 VAC (Single phase), 20 Amps. Both
CHAdeMO + CCS and CCS + CCS models. (If
upgradeable to cooled cable)

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 10 of 26
120 VAC (single phase), 30 Amps for operation
in areas where extreme cold weather is to be
expected. (Operation at under -10C)
(NON-COOLED CABLE)
120 VAC (Single phase), 20 Amps. Both
CHAdeMO + CCS and CCS + CCS models. (If
not upgradeable to cooled cable)
Connectors available, CCS only
Rema (600 VDC), 125 Amps Continuous
Connectors available, CHAdeMO
only
SEI Sumitomo Electric (600 VDC), 125 Amp
Continuous
1. DCFC “Power Box” specifications:
AC to DC Power Converter Specifications (High Output (200KW) Configuration)
BTC PN: EVPC-200-2-480-3 (Dual
Output)
BTC PN: EVPC-200-1-480-3 (Single
Output)
Parameter
Specification
Specification
Input Voltage Range
480 VAC, three phases, +10%, -10%
480 VAC, three phases, +10%, -10%
Input Current @ 480 VAC
240 Amps
240 Amps
Frequency
47 –63 Hz for three phase inputs
47 –63 Hz for three phase inputs
Power Quality
IEEE-519 and IEC 6200-3-4
IEEE-519 and IEC 6200-3-4
DC Output
Maximum Power
200 KW
200 KW
Max Output Current (non
continuous)
500 Amps CCS, 250 Amps CHAdeMO
500 Amps CCS
Minimum Current (In
current mode)
5 Amps
5 Amps
Enclosure IK rating
08
08
Enclosure IP rating
IP 54
IP 54
Total Harmonic
Distortion
THD < 5%
THD < 5%
DC Output voltage range
50-920 VDC
50-920 VDC
Efficiency
> 94% (at full load) power stage only
> 94% (at full load) power stage only
Power Factor
> 0.99 full load
> 0.99 full load
Outdoor enclosure
NEMA 4, IP 54 equivalent
NEMA 4, IP 54 equivalent
Dimensions (Refer to
DWG 200KW-AFE-T-
00.PDF)
80” High, 41” Width, 33” Deep
Estimated weight, 1,800 lbs.
80” High, 41” Width, 33” Deep
Estimated weight, 1,800 lbs.
Modularity
Power can be switched from one
output to the other in increments of
50 KW

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will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 11 of 26
Ripple current
< 15 A p-p, Maximum allowable peak
to peak HVDC output current ripple,
1kHz bandwidth limited
< 15 A p-p, Maximum allowable peak
to peak HVDC output current ripple,
1kHz bandwidth limited
AC to DC Power Converter Specifications (Low Output (50KW) Configuration)
BTC PN: EVPC-150-3-480-3 (Three Output)
Parameter
Specification
Input Voltage Range
480 VAC, three phases, +10%, -10%
Input Current @ 480 VAC
180 Amps
Frequency
47 –63 Hz for three phase inputs
Power Quality
IEEE-519 and IEC 6200-3-4
DC Output
Maximum Power
50 KW per output 4 simultaneous up to 200 KW
Max Output Current
125 Amps per output
Minimum Current (In
current mode)
5 Amps
Enclosure IK rating
IK 08
Enclosure IP rating
IP 54
Total Harmonic
Distortion
THD < 5%
DC Output voltage range
50-500 VDC
Efficiency
> 94% (at full load) power stage only
Power Factor
0.99 full load
Outdoor enclosure
NEMA 4, IP 54 equivalent
Dimensions (Refer to
DWG 200KW-AFE-T-
00.PDF)
80” High, 41” Width, 33” Deep
Estimated weight, 1,800 lbs.
Modularity
Not applicable
Ripple current
< 15 A p-p, Maximum allowable peak to peak
HVDC output current ripple, 1kHz bandwidth
limited
AC to DC Power Converter Fault Protection and Safety Features
Converter compliance matrix
Feature
Specification
Specification
HI pot withstand
UL 2231-1/2, UL 840
UL 2231-1/2, UL 840
Insulation resistance
UL 2231-1/2, UL 840
UL 2231-1/2, UL 840
Output voltage regulation
+/- 2%, no load
+/- 2%, no load
Over temperature
Self-protected and latched
Self-protected and latched

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will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 12 of 26
Input AC Over voltage
detection
1msec non-latched
1msec non-latched
Input AC Under voltage
detection
1msec non-latched
1msec non-latched
Input AC Over Current
1msec latched
1msec latched
Input AC fused
Input AC GFCI
GFCI module range 30 mA.
GFCI module range 30 mA.
Output DC over voltage
1070 VDC latched
1070 VDC latched
Output DC short circuit
Shut down
Shut down
CAN communication loss
1 sec shut down upon loss of
connection
1 sec shut down upon loss of
connection
AC input surge
6 KV requirement per UL 2231,
EMC requirements
6 KV requirement per UL 2231,
EMC requirements
External Remote E-Stop
Remove high power if external
E-stop is activated
Remove high power if external
E-stop is activated
GROUNDING INSTRUCTIONS – This unit is to be connected to a grounded,
metal, permanent wiring system; or an equipment-grounding conductor is to be
run with circuit conductors and connected to equipment-grounding terminal or
lead on a battery charger. Connections to a battery charger shall comply with
all local codes and ordinances.
TERMINAL BLOCKS
TOWER AC Input – Input terminal lugs
MODEL NUMBERS: PC200235, PC200135, PC200435, PC200265, PC200165, PC200465
A Single AC input terminal block is used to connect the AC utility to the AC to DC Power Converter
AC Line Side
Part Number
(Input side terminal block)
Wire Range
Opening per pole
Terminal Lug
Torque requirement
6 AWG –350 KCMIL
(Copper wire only)
1
350L2
325 IN - LB
500 KCMIL
(Aluminum wire)
1
600L2
550 IN - LB

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will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 13 of 26
Fig. 1 AC input terminal lugs.
DC Converter - Output terminal block (from converter to dispenser – single and dual high
output configuration):
From power stages
Wire range
Openings per pole (terminal lug)
Terminal Lug PN
Torque requirement
350 KCMIL (4/0
AWG) –6 AWG
2
2-350L2
375 IN-LB
L1, L2, L3 Terminal
lug connections.

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 14 of 26
Fig. 2
DC Output Terminal Lugs, Channel A and B.
50 KW Dispenser DC input terminal block and wire gage:
LINE SIDE
PART NUMBER
WIRE RANGE
OPENINGS PER POLE
PART NUMBER
AMPERE
RATING
Terminal Block
Mersen
Cu wire
2/0-#14
1
MPDB63153
175
Torque requirement per UL E-file Mersen MPDB63153
Terminal block primary side (from converter)
Terminal block secondary side (to dispenser)
Wire
In lbs
Wire
In lbs
Wire
In lbs
Wire
In lbs
2/0-#6
120
#8-#14
50
2/0-#6
120
#8-#14
50
Fig. 3
DC Output Terminal Blocks used for Channel A, B and C (50 KW dispensers)
2. DCFC EVDSP-350-5-480-0-1-C-3-0 (CHAdeMO + CCS)
DC power Dispenser (Dual Cord):
Auxiliary Input Voltage
120 VAC, single phase, +10%, -10%
Auxiliary Input Current
20 Amps

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 15 of 26
Frequency
47 –63 Hz for three phase inputs
Power Quality
IEEE-519 and IEC 6200-3-4
Maximum Output Power CCS
350 KW.
Maximum DC Output Current CCS, non-
continuous
500 Amps.
Maximum DC Output Current CCS,
continuous
Note:
Rating of the H & S liquid cooled cable subsystem
is to be evaluated at a later date for continuous
operation
Rating of all other components except H & S liquid
cooled cable are for continuous 500 Amp
operation.
Maximum Output Power CHAdeMO
100 KW.
Maximum DC Output Current CHAdeMO,
non-continuous
250 Amps.
Maximum DC Output Current CHAdeMO,
continuous
200 Amps
Minimum Current (In current mode)
5 Amps
DC power input voltage range
50-920 VDC
DC power input current range
5 Amps –500 Amps
Outdoor enclosure
NEMA 4, IP 54 equivalent
Chilled 50/50 ethylene glycol
20 C input Temperature, Flow rate = 10 l/min.
Weight
600 lbs.
LED lighting system (lumens)
580 lumens
3. DCFC EVDSP-350-3-480-0-2-C-3-0 (Dual CCS)
DC power Dispenser (Single Cord):
Auxiliary Input Voltage
120 VAC, single phase, +10%, -10%
Auxiliary Input Current
20 Amps
Frequency
47 –63 Hz for three phase inputs
Power Quality
IEEE-519 and IEC 6200-3-4
Maximum Output Power CCS
175 KW.
Maximum DC Output Current CCS, non-
continuous
500 Amps.
Maximum DC Output Current CCS,
continuous
Note:
Rating of the H & S liquid cooled cable subsystem is
to be evaluated at a later date for continuous
operation
Rating of all other components except H & S liquid
cooled cable are for continuous 500 Amp operation.

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 16 of 26
Minimum Current (In current mode)
5 Amps
DC power input voltage range
50-920 VDC
DC power input current range
5 Amps –500 Amps
Outdoor enclosure
NEMA 4, IP 54 equivalent
Chilled 50/50 ethylene glycol
20 C input Temperature, Flow rate = 10 l/min.
Weight
600 lbs.
LED lighting system (lumens)
580 lumens
350 / 50 KW Dispenser DC input terminal block and wire gage:
LINE SIDE
PART NUMBER
WIRE RANGE
OPENINGS PER POLE
PART NUMBER
AMPERE
RATING
Units MCM
(Compression Lug)
250
2
2-250L2
250
Fig. 4
Dispenser DC input, Auxiliary and optical connection.
DC Input Terminal Lugs 2-250L2

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will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 17 of 26
Auxiliary – 120 VAC Single Phase, 20 Amps
Optical Transceiver – Connection and fiber requirements.
Suggest: Industrial wide temperature

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 18 of 26
Interlock – 18 gage twisted pair, shielded. Suggested PN McMaster
4. Output Coupler (Part of Dispenser)
CCS-1, Huber + Suhner high powered liquid cooled coupler.
• Please refer to Huber + Suhner specification for additional details.
• Cable Length:
o 4.5 meter outside length (standard)
o Optional longer length available
• Cable Management System:
o None. This will be a non-retractable cable system
5. Electrical and communication service connection
Dispenser requirements.
The dispenser requires the following:
a. DC input from the tower.
b. Auxiliary power from main circuit panel. The auxiliary power is used to power the heat
exchanger as well, payment system as well as display module.
c. Communication conduit between the tower and the dispenser. For this purpose, the BTC
dispenser and tower utilize optical wire for communication.
Tower (converter) requirements.

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 19 of 26
a. 480 VAC 3 phase input and ground from the main power cabinet.
b. Communication conduit between the tower and the dispenser.
6. Mounting procedures
Tools and ancillary equipment
1. Philips head screw driver.
2. QTY 4, ½” x 4”concrete expansion bolts.
3. ½‘” torque wrench.
4. Allen wrench set for electrical connections.
5. Keys (shipped with unit), to be used to open the access panels.
Concrete pad installation requirements.
Use 4 (minimum 4) 1/2”x 4”(PN RHPA-3830) concrete expansion bolts to anchor the steel pedestal provided with the
BTCP EV Charging Station.
WARNING
BTCP EV Charging Station can only be installed onto undamaged concrete slab.
A minimum of 4 expansion bolts should be mounted on the bottom enclosure footer.
In order to install the expansion bolts please follow the following steps:
Installation Steps
1. Drill a hole at the proper drill bit diameter (5/8”). Clean hole thoroughly
PLEASE NOTE: Drill depth required is 3.5 inches.
WARNING
If the drill length is less than specified then bolt will bottom out prior to engaging the bottom installation footer on
the BTCP EV charging station. The system will be able to be rocked or moved.
2. Insert the expansion bolt sleeve entirely in the hole without the fixture as shown in fig. 2 above.
3. Position the fixture to be anchored, twist the expansion bolt until it is flush with the fixture. Place
enclosure.
4. Tighten the expansion bolt to the specified installation torque.

This document is the Property of Broadband Telecom Power Inc. and
will not be copied, reproduced, or used as the basis for sale or
manufacture of apparatus without written permission.
BTCPower 200 KW EVSE Installation manual
Rev K
Page 20 of 26
7. Operation
a. Error codes
Error
Code
Message
Description
Change
100
No MCU Communication
This is an application fault.
As soon as system resumes, the fault is cleared.
110
Card ready not available
This is an application fault.
As soon as system resumes, the fault is cleared.
120
No internet network
This is an application fault.
As soon as system resumes, the fault is cleared.
200
Not ready from PCM
This is a hard fault that results in “out of
service”
Press STOP and then START to restart the application to clear
the fault
210
Safety Error
Please turn E-STOP knob to remove error.
If fails to start on 2nd attempt, call to
customer service no.
Please turn E-STOP knob to Enable Charger. If fails to start on
2nd attempt call to customer service no.
220
Over voltage
This is a hard fault that results in “out of
service”
Press STOP and then START to restart the application to clear
the fault
230
Over current
This is a hard fault that results in “out of
service”
Press STOP and then START to restart the application to clear
the fault
240
Over temperature
This is a hard fault that results in “out of
service”
Press STOP and then START to restart the application to clear
the fault
260
Charger door is open
Front or side door is not completely closed
Please close the door and try again...
270
Emergency Stop
Please turn ESTOP knob to remove error.
Please turn E-STOP knob to Enable Charger
300
Over voltage from vehicle
This error is generated by the vehicle and
results in termination of the charge.
Contact Customer Service
310
Under voltage from
vehicle
This error is generated by the vehicle and
results in termination of the charge.
Contact Customer Service
320
Current deviation from
vehicle
This error is generated by the vehicle and
results in termination of the charge.
Contact Customer Service
330
High battery temperature
This error is generated by the vehicle and
results in termination of the charge.
Suspend charging for a time
340
Voltage deviation error
This error is generated by the vehicle and
results in termination of the charge.
Contact Customer Service
250
No CAN communication
Most likely the charge connector is
improperly placed.
Reinsert the charge connector and Restart