BTCPower EVP-2001-30-W-001 User manual

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL (REVISION T)
BTCPOWER, INC.
1719 S. GRAND AVE. SANTA ANA, CA 92705 WWW.BTCPOWER.COM

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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This document is a Property of BTCPower Inc. and shall not be
copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
09-Mar-20
Revision T
PLEASE NOTE
This document contains useful general information about the product and its installation.
BTCPower, Inc. reserves the right to make changes to this product without further notice. No
part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without written permission of BTCPower, Inc.
Changes or modifications to this product by other than an authorized service facility could void
the product warranty.
If you have questions about the use of this product, contact your customer service
representative.
This product should be operated by trained personnel only.
MANUFACTURER:
www.btcpower.com
OFFICE ADDRESS:
1719 S. Grand Ave., Santa Ana, CA 92705
CONTACT INFORMATION:
Phone: [phone]
Fax: [phone]
Email: [email protected]

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
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Revision T
Table of Contents
1. Safety Guidelines ...................................................................................................................4
1.1. Important Safety Instructions.................................................................................................4
1.2. Symbols and Definitions.........................................................................................................5
2. System Overview ...................................................................................................................6
3. Equipment Description ..........................................................................................................6
4. System Specification .............................................................................................................8
4.1. Single or Dual Port Wall Mount Charging Station ................................................................8
4.2. Single or Dual Port Pedestal Charging Station ....................................................................9
5. Pre-Installation......................................................................................................................10
5.1. Location Selection ...............................................................................................................10
5.2. ADA Consideration..............................................................................................................11
5.3. Communications Connectivity...........................................................................................14
5.4. List of Parts, Materials, and Tools Needed for Installation .................................................15
6. Installation ............................................................................................................................16
6.1. Mounting Procedures ..........................................................................................................18
6.1.1. Clearance Around the Unit.................................................................................................18
6.1.2. Single or Dual Wall Mount Charger Mounting...................................................................24
6.1.3. Single or Dual Pedestal Charger Mounting .......................................................................26
6.2. Electrical Service Connection ............................................................................................30
6.3. Wi-Fi Kit Mounting Procedure ..............................................................................................37
6.4. Wi-Fi Network Connection...................................................................................................41
7. Verification and Inspection.................................................................................................48
8. Operation .............................................................................................................................49
8.1. System Power Up and Testing .............................................................................................49
1.1. Screen Scenarios..................................................................................................................50
8.2. Troubleshooting....................................................................................................................54
9. Warranty ...............................................................................................................................55
TABLE OF CONTENTS

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
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Revision T
1. Safety Guidelines
SAVE THESE INSTRUCTIONS
This document contains important instructions for the installation, operation, and maintenance
of AC Level 2 Charger with Models 30A, 40A, and 70A, Pedestal and Wall Mount, in Single and
Dual Configurations. These instructions should be retained for future reference.
1.1. Important Safety Instructions
WARNING
INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR ELECTRIC SHOCK
DANGER
READ THIS MANUAL CAREFULLY BEFORE YOU BEGIN
This AC Level 2 Charger manages electricity and may be hazardous. The equipment should be
installed, adjusted, and serviced only by qualified electrical personnel familiar with the
construction and operation of this type of equipment and the hazards involved, and in full
compliance with all local and national codes and standards. Failure to observe this precaution
could result in severe injury or death.
Read this manual completely and become familiar with the equipment prior to performing any
procedures specified in the manual and energizing the equipment. Inspection and
maintenance of this equipment should be performed in accordance with the procedures
detailed in this manual.
In situations where it is not possible to perform an installation following the procedures stated in
this document, contact BTCPower, Inc. BTCPower, Inc. will not be responsible for any damages
that may occur resulting from custom installations that are not stated in this document.
SAFETY GUIDELINES

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
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There are no user serviceable parts inside. For service, please contact customer service or your
local distributor. DO NOT ATTEMPT TO REPAIR THE CHARGE STATION YOURSELF. SERVICE TO THE
UNIT SHALL ONLY BE PERFORMED BY A QUALIFIED PERSONNEL.
If the charging cable is somehow damaged, do not operate the charge station. Contact your
service representative for service immediately. Shut down the power to the unit by switching
the breaker on the supply panel to off position.
1.2. Symbols and Definitions
Please take special attention to all information marked with the following symbols. These
symbols may be found throughout the manual and on labels affixed to the equipment unit.
DANGER
Indicates High Voltage. It calls attention to items or operations
that could be dangerous to person/s operating this
equipment. Read and follow the instructions carefully. Failure
to do so will result in severe injury or possibly death.
WARNING
Indicates a hazard or unsafe practice which, if not avoided,
may result in severe injury or possibly death.
CAUTION
Indicates a hazard or unsafe practice which, if not avoided,
may result in minor to moderate injury.
NOTE
Indicates important information to consider, otherwise,
improper installation and/or damage to components may
occur.
SAFETY GUIDELINES

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
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2. System Overview
BRIEF DESCRIPTION OF AC LEVEL 2 CHARGER
The BTCPower 208-240VAC Single Phase Level 2 EVSE acts as a safety device to supply the
electric vehicle or hybrid vehicle on-board AC/DC charger with electricity to charge its high
voltage battery pack. It is capable of charging all EV compliant with the SAE J1772 charging
standard. It is available as a wall-mount or as a freestanding pedestal.
3. Equipment Description
30A / 40A / 70A SINGLE OR DUAL PORT WALL MOUNT CHARGING STATION
COMPONENT DESCRIPTION
1. 7” LCD Panel Display
2. Charging Connector 2 (for dual
configuration), 1 (for single configuration)
3. Charging Connector 1 (for dual
configuration)
4. Payment System
Available Options:
-RFID Reader
-Encrypted Insert Magstripe Card Reader
-Nayax EMV/Contactless Card Reader
SYSTEM OVERVIEW

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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of apparatus without written permission.
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30A / 40A / 70A SINGLE OR DUAL PORT PEDESTAL CHARGING STATION
COMPONENT DESCRIPTION
1. 7” LCD Panel Display
2. Charging Connector 2 (for dual
configuration), 1 (for single configuration)
3. Charging Connector 1 (for dual
configuration)
4. Payment System
Available Options:
-RFID Reader
-Encrypted Insert Magstripe Card Reader
-Nayax EMV/Contactless Card Reader
NOTE
Both the wall-mount and pedestal charger can come with an optional Cable Retractor. Refer to
L2 Charger Cable Retractor Installation Manual for the details.
EQUIPMENT DESCRIPTION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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of apparatus without written permission.
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4. System Specification
4.1. Single or Dual Port Wall Mount Charging Station
Model Numbers: EVP-2001-30-W-001, EVP-2002-30-W-001,
EVP-2001-40-W-001, EVP-2002-40-W-001, EVP-2001-70-W-0001
SKUs: L2W-30-240-16, L2W-30-240-15, L2W-40-240-16, L2W-40-240-15, L2W-70-240-16
PARAMETER
SINGLE/DUAL 30A
SINGLE/DUAL 40A
SINGLE 70A
Power per Port
7.2kW (240VAC @30A)
9.6kW (240VAC @ 40A)
16.8kW (240VAC @ 70A)
Electrical Service
Power
240/208 VAC, 30A Load
with 40A Branch
Circuit per Port
240/208 VAC, 40A Load
with 50A Branch
Circuit per Port
240/208 VAC, 70A Load
with 100A Branch
Circuit per Port
Service Panel
40A Breakers per Port
(No GFCI)
50A Breakers per Port
(No GFCI)
100A Breakers per Port
(No GFCI)
Service Wiring
3-Wire (L1, L2, Earth Ground)
Functional Interface
Connector Type
SAE J1772
Charging Protocol
SAE J1772
Standard Cable Length
25 ft
Cable Retractor
Optional (Cable 18 ft w/ Cable Management)
LCD Display
500 Nits, 7" Color, 800 x 480, UV Protected
Card Reader
ISO 14443 Type A & B, ISO 18092 NFC
Safety & Connectivity
Ground Fault Detection
20 mA
Plug-Out Detection
SAE J1772
Power Measurement
(opt)
Accuracy: 1% –5%
Power Report Interval
Every 15 minute on the hour
Wireless
2.4 GHz Wi-Fi (802.11 b/g/n)
Wide Area Network
4G LTE Modem, Wi-Fi, Ethernet
Communication
Protocols
OCPP 1.5 and 1.6 Compliant
Safety and Operation
Enclosure Rating
NEMA 3R
Regulatory Compliance
ETL Certified for USA and cUL Certified for Canada;
Complies with UL 2594, UL 2231-1, UL 2231-2, and NEC Article 625,
EMC: FCC Part 15 Class A
Operating Temperature
–30°C to +60°C (–22°F to 140°F)
Storage Temperature
–50°C to +80°C (–58°F to 176°F)
Humidity
95% Non-Condensing
Specifications are subject to change, without prior notice.
SYSTEM SPECIFICATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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of apparatus without written permission.
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4.2. Single or Dual Port Pedestal Charging Station
Model Numbers: EVP-2001-30-P-001, EVP-2002-30-P-001,
EVP-2001-40-P-001, EVP-2002-40-P-001, EVP-2001-70-P-0001
SKUs: L2P-30-240-15, L2P-30-240-16, L2P-40-240-15, L2P-40-240-16, L2P-70-240-16
PARAMETER
SINGLE/DUAL 30A
SINGLE/DUAL 40A
SINGLE 70A
Power per Port
7.2kW (240VAC @30A)
9.6kW (240VAC @ 40A)
16.8kW (240VAC @ 70A)
Electrical Service
Power
240/208 VAC, 30A Load
with 40A Branch
Circuit per Port
240/208 VAC, 40A Load
with 50A Branch
Circuit per Port
240/208 VAC, 70A Load
with 100A Branch
Circuit per Port
Service Panel
40A Breakers per Port
(No GFCI)
50A Breakers per Port
(No GFCI)
100A Breakers per Port
(No GFCI)
Service Wiring
3-Wire (L1, L2, Earth Ground)
Functional Interface
Connector Type
SAE J1772
Charging Protocol
SAE J1772
Standard Cable Length
25 ft
Cable Retractor
Optional (Cable 18 ft w/ Cable Management)
LCD Display
500 Nits, 7" Color, 800 x 480, UV Protected
Card Reader
ISO 14443 Type A & B, ISO 18092 NFC
Safety & Connectivity
Ground Fault Detection
20 mA
Plug-Out Detection
SAE J1772
Power Measurement
(opt)
Accuracy: 1% –5%
Power Report Interval
Every 15 minute on the hour
Wireless
2.4 GHz Wi-Fi (802.11 b/g/n)
Wide Area Network
4G LTE Modem, Wi-Fi, Ethernet
Communication
Protocols
OCPP 1.5 and 1.6 Compliant
Safety and Operation
Enclosure Rating
NEMA 3R
Regulatory Compliance
ETL Certified for USA and cUL Certified for Canada;
Complies with UL 2594, UL 2231-1, UL 2231-2, and NEC Article 625,
EMC: FCC Part 15 Class A
Operating Temperature
–30°C to +60°C (–22°F to 140°F)
Storage Temperature
–50°C to +80°C (–58°F to 176°F)
Humidity
95% Non-Condensing
Specifications are subject to change, without prior notice.
SYSTEM SPECIFICATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
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5. Pre-Installation
Prior to performing any installation activities, it is important to read through each of the items
outlined in this section, which are essential for the installation process.
5.1. Location Selection
Items to consider when choosing a location to install the unit:
•Standards for Accessible Design (refer to section 5.2)
•Conformance to all governing standards for location and placement of the charger
•Communications Connectivity (refer to section 5.3)
•Local Conditions
oArea is not exposed to high temperatures, dust, corrosive fumes, combustible materials,
or explosive gases
oArea is dry and well-ventilated
oClearances at both sides for proper ventilation
oClearance at front and sides for accessibility during service (refer to Section 6.1.1)
oWiring and conduit needed to connect the charger to the circuit panel
oLocation of vehicle’s charging inlets while parked
oUse of protective bollards and wheel stops to protect the charger
PRE-INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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of apparatus without written permission.
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5.2. ADA Consideration
STANDARDS FOR ACCESSIBLE DESIGN for Americans with Disabilities is applicable when choosing
the location and placement of all Electric Vehicle Supply Equipment. The following is a direct
excerpt from the 2010 ADA Standards for Accessible Design:
http://www.ada.gov/2010ADAstandards_index.htm
“The Department of Justice published revised regulations for Titles II and III of the Americans with
Disabilities Act of 1990 “ADA” in the Federal Register on September 15, 2010. These regulations
adopted revised, enforceable accessibility standards called the 2010 ADA Standards for
Accessible Design “2010 Standards” or “Standards”. The 2010 Standards set minimum
requirements –both scoping and technical –for newly designed and constructed or altered
State and local government facilities, public accommodations, and commercial facilities to be
readily accessible to and usable by individuals with disabilities.
Adoption of the 2010 Standards also establishes a revised reference point for Title II entities that
choose to make structural changes to existing facilities to meet their program accessibility
requirements; and it establishes a similar reference for Title III entities undertaking readily
achievable barrier removal.
The Department has assembled this online version of the official 2010 Standards to increase its
ease of use. This version includes:
•2010 Standards for State and Local Government Facilities Title II
•2010 Standards for Public Accommodations and Commercial Facilities Title III
The Department has assembled into a separate publication the revised regulation guidance
that applies to the Standards. The Department included guidance in its revised ADA regulations
published on September 15, 2010. This guidance provides detailed information about the
Department’s adoption of the 2010 Standards including changes to the Standards, the
reasoning behind those changes, and responses to public comments received on these topics.
The document, Guidance on the 2010 ADA Standards for Accessible Design, can be
downloaded from:
http://www.ada.gov
PRE-INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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of apparatus without written permission.
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For information about the ADA, including the revised 2010 ADA regulations, please visit the
Department’s website www.ADA.gov; or, for answers to specific questions, call the toll-free ADA
Information Line at 800- 514-0301 (Voice) or 800-514-0383 (TTY).”
Compliance to ADA Standards
Access to all the controls and commands including the buttons and the card reader, must
comply with local codes and ADA requirements. That includes being under 48” of distance to
the ground.
PRE-INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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of apparatus without written permission.
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PRE-INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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of apparatus without written permission.
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5.3. Communications Connectivity
Site Survey Process
Follow the procedure steps below and record all results and information using the Site Survey
Form in Annex A.
1) Use a cellular signal meter that can measure RSRP, RSRQ and SNIR.
•Use the same antenna and spacing as charger
oSignal strength tool and antenna can be purchased from BTCPower or use Squid 4G
M2M Tool or equivalent
oAntenna spacing should be 6 –8” apart
•In a pinch, use a SureCall RF Signal Meter CM-METER-01 or equivalent and use the RSSI
reading but don’t use for boosted signals
oIn the event that the RSSI doesn’t meet criteria, then use a meter that can measure
RSRP, RSRQ and SNIR
2) Measure and record the signal strength at each charger location and note description of
location.
•Outdoors, indoor parking structure
•Obstructions if there are any
•Record location with photo and GPS coordinates
3) Ensure that location meets the Cellular Signal Strength Criteria as shown below:
Parameter
Min Value
Device
Notes
RSSI
-69 dBm
SureCall RF Signal Meter
CM-METER-01 or equivalent
If RSSI < - 69dBm, measure RSRP,
RSRQ, and SNIR
RSRP
-100 dBm
BTC-Cellular Meter or Squid
4G M2M Tool or equivalent
Please consult BTCPower
Application Engineering
RSRQ
-11 dBm
BTC-Cellular Meter or Squid
4G M2M Tool or equivalent
Please consult BTCPower
Application Engineering
SINR
> 6 dB
BTC-Cellular Meter or Squid
4G M2M Tool or equivalent
For Reference
PRE-INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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4) Use the Bullet M2 HP in measuring the Wi-Fi Signal Strength. See sections 6.3 and 6.4 for the
set-up.
5) Ensure that location meets the Wi-Fi Signal Strength Criteria as shown below:
Parameter
Min Value
Device
Notes
RSSI
-62 dBm
Ubiquiti Bullet M2 HP
- - -
SINR
> 10 dB
Ubiquiti Bullet M2 HP
- - -
5.4. List of Parts, Materials, and Tools Needed for Installation
Tools and Supplies Needed during Installation
Item
Part Description
Quantity
1
¼” Lag Bolt
6
2
Concrete Expansion Bolt
4
3
Box Level
1
4
½” Torque Wrench
1
5
¼” Washer
6
6
Back Door Key (shipped with the unit)
2
7
3/16” Allen Wrench
1
8
Philips Head Screwdriver
1
9
Installation Manual
1
Special Tools & Hardware Torque Value
Tools/Hardware
Torque Specification
Tolerance
6 –32 UNC
13 in-lbs.
+/- 2 in-lbs.
10 –32 UNF
30 in-lbs.
+/- 5 in-lbs.
¼ –20 UNC
53 in-lbs.
+/- 7 in-lbs.
½ –13 UNC
48 in-lbs.
+/- 7 in-lbs.
M6 x 1 Liquid Tight Fitting
30 in-lbs.
+/- 5 in-lbs.
Fuse Block Lugs, 8AWG
40 in-lbs.
+/- 5 in-lbs.
Fuse Block Lugs, 6AWG
45 in-lbs.
+/- 5 in-lbs.
Ground Terminal Screws, 14 –10AWG
34 in-lbs.
+/- 5 in-lbs.
Ground Terminal Screws, 8AWG
38 in-lbs.
+/- 5 in-lbs.
¼ –20" Lock Nut
53 in-lbs.
+/- 7 in-lbs.
PRE-INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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of apparatus without written permission.
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6. Installation
Make sure to study all drawings provided by the supplier for the installation. These include
arrangement drawings (front, end, and plan views). Connections to the equipment that may
be required to meet any local codes such as mats, screens, or railings, will not be furnished.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
The AC Level 2 Charger should be installed in accordance with local codes and all applicable
ordinances.
Read all installations instructions carefully prior to performing the installation.
DANGER
The equipment utilizes high voltages, only qualified electrical personnel familiar with the
operation and construction should install, adjust, modify, and service this equipment. Failure to
observe this precaution could result to severe injury or death.
WARNING
INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR ELECTRIC SHOCK
•This device should be supervised when used around children.
•Do not perform any live wire operations.
•Do not touch the inside of the equipment while electrical power is applied.
•Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation,
or any other signs of damage.
•Do not use this product if the enclosure or the EV connector is broken, cracked, open, or
shows any other indication of damage.
•The equipment may be installed outdoors but only use under environment conditions as
stated in this document.
INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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•This equipment includes capacitive components such as electrolytic capacitors. Some parts
may still remain charged inside of the unit even after the input power is disconnected.
•This charger should not be modified in any way. This will void the warranty, compromise
protection and could result in a possible shock or fire hazard.
•Personal Protective Equipment should be used at all times when working with the equipment.
CAUTION
During installation of the unit, ensure that the charge station’s supply cable is secured in such a
way that it will not be tripped over, stepped on, pulled on, or somehow subjected to damage or
stress.
INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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6.1. Mounting Procedures
6.1.1. Clearance Around the Unit
Clearance surrounding the unit must be considered for proper ventilation and service
accessibility. Refer to the installation drawings as illustrated below.
Single –Wall Mount Charger Installation Drawing
INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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INSTALLATION

AC Level 2 Charger
INSTALLATION AND USER’S MANUAL
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of apparatus without written permission.
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Dual –Wall Mount Charger Installation Drawing
INSTALLATION