BTCPower L3S2-50-400 Series User manual

EU DC Fast Charger
(50kW & 100kW)
INSTALLATION AND USER’S MANUAL
WWW.BTCPOWER.COM
BTCPOWER, INC.
1719 S. GRAND AVE. SANTA ANA, CA 92705

Revision 5
19th January 2021
Page | 1
EU DC Fast Charger (50kW & 100kW)
INSTALLATION AND USER’S MANUAL
This document is the Property of BTCPower Inc. and shall not be
copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
Table of Contents
1. Safety Guidelines
1.1. Important Safety Instructions
1.2. Symbols and Definitions
1.3. Safety Instructions
2. System Overview
2.1. Equipment Description
2.2. Equipment Specification
2.3. Block Diagrams
2.4. Nameplate
3. Transport, Storage, Unpacking & Handling
3.1. Packaging
3.2. Transport, Handling and Storage
3.3. Unpacking
3.4. Cable Reach
3.5. Opening of the Charger
3.6. Internal View
4. Pre-Installation
4.1. Location Selection
4.2. ADA Consideration
5. Installation
5.1. Foundation Base
5.2. Space Requirement
5.3. Installing DC Charger
5.4. Making the Connection
6. Diagnosis and Parameterization
6.1. User Interface
6.2. Diagnosis
6.3. Parameterization
7. Error Description and Removal
8. Operation
8.1. Charging Session and Operation Procedure
8.2. Stop Procedure
8.3. Time Outs
9. Maintenance
9.1. Maintenance Precautions
9.2. Maintenance Items perform periodic checks. Visual check items
9.3. Replacement of Fixed-Life Components

Revision 5
19th January 2021
Page | 2
EU DC Fast Charger (50kW & 100kW)
INSTALLATION AND USER’S MANUAL
This document is the Property of BTCPower Inc. and shall not be
copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
9.4. Overview of Maintenance Work
10. Warranty
11. Declaration of Conformity
12. Document Revision History

Revision 5
19th January 2021
Page | 3
EU DC Fast Charger (50kW & 100kW)
INSTALLATION AND USER’S MANUAL
This document is the Property of BTCPower Inc. and shall not be
copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
1. Safety Guidelines
SAVE THESE INSTRUCTIONS
This document contains important instructions for the installation, operation, and maintenance
of EU DC Fast Charger. These instructions should be retained for future reference.
1.1. IMPORTANT SAFETY INSTRUCTIONS
WARNING
READ THIS MANUAL BEFORE YOU BEGIN
This EU DC Fast Chargers manages electricity and may be hazardous. The equipment should be
installed, adjusted, and serviced only by qualified electrical personnel familiar with the
construction and operation of this type of equipment and the hazards involved, and in full
compliance with all local and national codes and standards. Failure to observe this precaution
could result in severe injury or death.
Read this manual completely and become familiar with the equipment prior to performing any
procedures specified in the manual and energizing the equipment. Inspection and
maintenance of this equipment should be performed in accordance with the procedures
detailed in this manual.
In situations where it is not possible to perform an installation following the procedures specified
in this document, contact BTCPower, Inc. BTCPower, Inc. will not be responsible for any damages
that may occur resulting from custom installations that are not specified in this document.
There are no user serviceable parts inside. For service, please contact customer service or your
local distributor. DO NOT ATTEMPT TO REPAIR THE CHARGE STATION YOURSELF. SERVICE TO THE
UNIT SHALL ONLY BE PERFORMED BY A QUALIFIED PERSONNEL.
If your charging cable is somehow damaged, do not operate the charge station. Contact your
service representative for service immediately. Shut down the power to the charger by switching
the breaker on the supply panel to the off position.

Revision 5
19th January 2021
Page | 4
EU DC Fast Charger (50kW & 100kW)
INSTALLATION AND USER’S MANUAL
This document is the Property of BTCPower Inc. and shall not be
copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.
1.2. Symbols and Definitions
Please take special attention to all information marked with the following symbols. These symbols
may be found throughout the manual and on labels affixed to the equipment unit.
DANGER
Indicates High Voltage. It calls attention to items or operations that
could be dangerous to person/s operating this equipment. Read
and follow the instructions carefully. Failure to do so will result in
severe injury or possibly death.
WARNING
Indicates a hazard or unsafe practice which, if not avoided, may
result in severe injury or possibly death.
CAUTION
Indicates a hazard or unsafe practice which, if not avoided, may
result in minor to moderate injury.
NOTE
Indicates important information to consider, otherwise, improper
installation and/or damage to components may occur.
1.3. Safety Instructions
This chapter contains the safety instruction which have to be considered at installation,
operation and maintenance of the BTCP DC fast charging system for electric vehicles. Incorrect
operation as a result of non-compliance with the operation instructions may lead to severe
injuries or damages. This safety operation must be read carefully before the installation,
operation and maintenance of the test bench.
1.3.1. Designated Use
The BTCP DC fast charging system for electric vehicles is intended to be used both in indoor and
outdoor environments for performing fast charging for electric vehicles.
The charging station is designed for a stationary installation in an ambient with
pollution degree class 3.
For the connection between the electric vehicle supply equipment (EVSE) and
electric vehicle (EV), no additional cables are required besides from the one
provided with the BTCP Charger. A charging cord should not be altered to extend or
divide the cable range.
No adapters may be used which are not approved by the vehicle manufacturer.
Depending on a socket or vehicle coupling the BTCP Charger may only charge a
single vehicle. Y-cables or similar are not allowed.
1.3.2. Users
These operation instructions and installation guide are intended for persons who are responsible
to install, operate, service and maintain the DC fast charging system for electric vehicles. These
persons should have at least a basic knowledge of electrical high power systems and electric
vehicles. Prior to carrying out any work the operator and the responsible technical personnel
must carefully read these instructions.