Bubble CORNER User manual

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WO OO OD D A AN ND D S SO OL LI ID D F FU UE EL L O OV VE EN N S ST TO OV VE ES S
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MA AR RI IN NE E
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NS ST TA AL LL LE ER R
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NS ST TR RU UC CT TI IO ON NS S
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SS SU UE E
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18 8- -0 02 2- -1 15 5
© Euroship Services (UK) Ltd., Trading as:- Bu le Products 07-07-01. ©

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Index
Health, Safet and Warnings. _________________________________________________ 3
Rules and Regulations. _______________________________________________________ 4
C O Alarms. _______________________________________________________________ 4
Specifications. _____________________________________________________________ 5
Ta le 1 _________________________________________________________________ 5
Dimensions Stoves. __________________________________________________________ 6
3B Corner Multifuel Stove Fig 1 _______________________________________________ 6
4B Multifuel Stove Fig 1 _____________________________________________________ 6
3B WOOD Stove Fig 1 ______________________________________________________ 7
7B WOOD Stove Fig 1 ______________________________________________________ 8
Dimensions Oven Stoves ______________________________________________________ 9
3B Corner Multifuel Pod Fig 1 _________________________________________________ 9
4B Multifuel Pod Fig 1 ______________________________________________________ 9
7B Wood Pod Fig 1 ________________________________________________________ 10
Pie Pod Mini, Back ca in Cooker_______________________________________________ 10
Hearth and Fireplace Requirements ____________________________________________ 10
Fig 2 Rectangular Appliances and Cookers Hearth Size Requirements ____________________ 11
Distances From Combustible Materials __________________________________________ 11
Fig 3 Corner Appliance Distance from com usti les ________________________________ 13
Chimney Systems. ________________________________________________________ 13
Fig 4 General Layout of Typical Flue. ___________________________________________ 14
Fig 5 General Layout of MK3 Deck Flange Assem ly. _______________________________ 15
Connection to Flues. ________________________________________________________ 16
Ventilation. _______________________________________________________________ 16
Commissioning Dr Stoves. ___________________________________________________ 17
Pre Firing Checks. ________________________________________________________ 17
Post Firing Checks (Dry Stoves.) ______________________________________________ 17
Instruct The User (Dry Stoves.)______________________________________________ 17
Warranty. ______________________________________________________________ 17
Commissioning Wet Stoves. ___________________________________________________ 17
Instruct The User (Dry Stoves.)______________________________________________ 18
Guarantee ______________________________________________________________ 18
How to proceed with a complaint. _____________________________________________ 18
Glossary Of Terms. _______________________________________________________ 19
Bi liography _____________________________________________________________ 19
S p e ci fi c a t i on ___________________________________________________________ 19

3
H
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EA AL LT TH H
,
,
S
S
A
AF FE ET TY Y A AN ND D
W
W
A
AR RN NI IN NG GS S
.
.
Take great care when handling materials such as insulation oards, glass fi re ropes,
ceramic wool, paints and silicones, they are all irritants and suita le protective clothing
such as disposa le gloves, dust masks and protective goggles must e worn. Wash off
thoroughly after handling any of these materials.
F ire cement is caustic
and must not come into contact with the skin, p rotective gloves
and goggles must e worn, af t e r us e , w ash hands thoroughly with plenty of water.
Carefully dispose of redundant or surplus materials and always vac up after installation or
service work has een carried out.
There is no as estos used in the manufacture of this product ut where the installer is
replacing an older heating appliance take great care. As estos was commonly used in sealing
ropes, insulation and gasket materials if there is any possi ility of distur ing old as estos
in the course of installation seek specialist guidance and use appropriate equipment
, always
damp down, always where a reathing mask and always carefully vac up.
Take care when installing or servicing this product to avoid personal injury, all works must
e carried out with care to meet
the requirements of Health and Safety and comply with
the Health and Safety rules and any new regulations introduced during the lifetime of
these instructions.
Particular attention should e drawn
to:-
The weight of the appliance detailed in Ta le 1.
Suita ly a
dequate equipment must e availa le for loading, unloading and on site
appliance movement
.
Fireguard.
A suita le fire guard conforming to BS8423:2002 should e used with all Bu le solid fuel
appliances.
Correct use of the appliance.
The appliance should not e used with the fire door open and where applica le the ashpit
door open. These doors must e kept closed at all times except when re-fuelling or de-ashing.
The appliance is capa le of intermittent operation.
Extractor fans.
Do not fit an extractor fan in the same room as the appliance as this can cause fumes to e
drawn from the stove into the room.
Inflammable materials.
Do not use or store aerosols, sprays or any other flamma le materials near to the appliance
when it is in use.
Flues.
The appliance must not e connected to a shared flue.

4
Identification.
A serial num er plate is fastened to the appliance and printed on the warranty document
displaying information a out the product.
When ordering consuma les and spare parts it will e necessary to quote the serial num er.
Consequential loss.
The manufacturer will not e responsi le for any consequential or incidental loss or injury
however caused.
R
R
U
UL LE ES S A AN ND D
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E
EG GU UL LA AT TI IO ON NS S
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.
When fitting a new or replacement, wood or solid fuel heating appliance, you are required
y law to o tain Building Control Approval from your local authority OR the work must e
carried out through a government approved, competent persons scheme such as that
operated y HETAS who can e contacted on 0845 634 5626
www.hetas.co.uk .
In addition to these instructions the requirements of BS 8303 and BS EN 15287-1:2007
must e fulfilled.
A faulty installation can cause life threatening danger to the property and its occupants
therefore it is very important to understand the requirements of the national Building
Regulations and standards, along with any local regulations and g o o d working practices
that may
apply.
Should any differences etween these instructions
and the Building Regulations then
the B ui l di ng R egulations must
apply.
Your local Building Control Office can advise regarding the
requirements of the
regulations.
C
C
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LA AR RM MS S
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The following alarm must e fitted in the same room as the appliance.
Car on Monoxide Alarm to BS EN50291:2002
It is also advisa le to fit an Optical Smoke Alarm to BS EN14604

5
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PE EC CI IF FI IC CA AT TI IO ON NS S
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AB BL LE E
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1
The following ta le shows the approximate outputs of each appliance ased on a 45 minute
re-fuelling cycle urning seasoned hardwood logs.
Note that the minimum chimney vacuum will allow the fire to e started, for full output
use, the chimney vacuum will need to e at the max reading.
STOVES WATER SPACE HEIGHT WIDTH DEPTH
FLUE
DIA
FLUE
OPTIONS
INS FLUE
VACUUM
WEIGHT
kg
CORNER 1-4KW 514 545 305 100 TOP ONLY
.03"MIN TO
.08"MAX 50
WET VERSION 1-3KW 1-2KW 514 545 305 100 TOP ONLY
.03"MIN TO
.08"MAX 60
4B 1-5KW 495 442 31 100 TOP-REAR
.03"MIN TO
.08"MAX 60
WET VERSION 1-3KW 1-2KW 495 442 31 100 TOP-REAR
.03"MIN TO
.08"MAX 0
3B 1-3KW 486 440 31 125 TOP-REAR
.03"MIN TO
.08"MAX 50
WET VERSION 1-2KW 1KW 486 440 31 125 TOP-REAR
.03"MIN TO
.08"MAX 50
B 2-8KW 590 595 342 125 TOP-REAR
.03"MIN TO
.1"MAX 80
SMALL BOILER 1-3KW 1-4KW 590 595 342 125 TOP-REAR
.03"MIN TO
.1"MAX 90
LARGE BOILER 2-8KW 1-3KW 590 595 342 125 TOP-REAR
.03"MIN TO
.1"MAX 120
OVEN STOVES
CORNER POD 1-4KW 81 545 305 100 TOP ONLY
.03"MIN TO
.08"MAX 90
WET VERSION 1-3KW 1-2KW 81 545 305 100 TOP ONLY
.03"MIN TO
.08"MAX 105
4BPOD 1-5KW 850 442 31 100 TOP ONLY
.03"MIN TO
.08"MAX 100
WET VERSION 1-2KW 1-3KW 850 442 31 100 TOP ONLY
.03"MIN TO
.08"MAX 115
BPOD 2-8KW 1050 595 480 125 TOP-REAR
.03"MIN TO
.1"MAX 130
SMALL BOILER 1-3KW 1-4KW 1050 595 480 125 TOP-REAR
.03"MIN TO
.1"MAX 140
LARGE BOILER 2-8KW 1-3KW 1050 595 480 125 TOP-REAR
.03"MIN TO
.1"MAX 150
MINI COOKER 1-3KW 500 550 385 100 TOP ONLY
03"MIN TO
.08"MAX 120
WET VERSION 1KW 1-2KW 500 550 385 100 TOP ONLY
03"MIN TO
.08"MAX 125

6
D
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3
3B B
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1
4
4B B
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F
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1
1
1 = airwash control, 2 = overfire air, 3 = underfire air

7
3
3B B
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WO OO OD D
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1

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7
7B B
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WO OO OD D
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TO OV VE E
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1
1
1 = airwash control, 2 = overfire air

9
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3
3B B
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4
4B B
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1

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7
7B B
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EA AR RT TH H A AN ND D
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IR RE EP PL LA AC CE E
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EQ QU UI IR RE EM ME EN NT TS S
Hearth and fireplace construction
are governed y Document J of
the Building Regulations for Class
1 Appliances.
The stove must stand on a fireproof hearth and must not e situated too close to

11
com usti le materials.
Details of minimum hearth sizes are set out in FIG1.
The fireplace must allow a good circulation of air around the appliance to ensure that
maximum heat is transferred into the room and also to prevent the fireplace from
overheating.
A gap of at least 6” either side, 18” a ove and 3” ehind the appliance should allow
sufficient air circulation ut e aware that the Building Regs may well call for greater
distances.
If a wooden mantelpiece or eam is used in the fireplace construction, it should e a
minimum of 18 inches and prefera ly 24 inches from the appliance in oth vertical and
horizontal directions.
In some situations it may e necessary to shield the mantelpiece or eam with a suita le
fireproof material.
F
F
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IG G
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2
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EC CT TA AN NG GU UL LA AR R
A
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PP PL LI IA AN NC CE ES S A AN ND D
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EQ QU UI IR RE EM ME EN NT TS S
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IS ST TA AN NC CE ES S
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OM MB BU US ST TI IB BL LE E
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AT TE ER RI IA AL LS S
Dimensions shown in Ta le 2 are the minimum safe distances which com usti le materials
should e kept away from the wood or oven stove.
Note that on some appliances the rear clearance is reduced ecause of the rear heat
shield or the rear face of the oiler, in oth cases the radiated temperature is reduced.
Ta le 2
FRONT REAR SIDES ABOVE
HEARTH
STOVES DEPTH
CORNER 600 300 600 600 5
WET VERSION 600 150 600 600 5
3B 600 300 600 600 5
WET VERSION 600 300 600 600 5
4B 600 300 600 600 5
WET VERSION 600 300 600 600 5
B 600 300 600 600 5
SMALL BOILER 600 300 600 600 5
LARGE BOILER 600 300 600 600 5
OVEN STOVES
CORNER POD 600 300 600 600 5

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WET VERSION 600 300 600 600 5
4BPOD 600 300 600 600 5
WET VERSION 600 300 600 600 5
BPOD 600 300 600 600 5
SMALL BOILER 600 300 600 600 5
LARGE BOILER 600 300 600 600 5
MINI COOKER 600 300 600 600 5

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F
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3
3
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OR RN NE ER R
A
A
P
PP PL LI IA AN NC CE E
D
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IS ST TA AN NC CE E F FR RO OM M C CO OM MB BU US ST TI IB BL LE ES S
Fig 4 Rectangular Appliances and Cookers Distances from com usti les
C
C
H
HI IM MN NE EY Y
S
S
Y
YS ST TE EM MS S
.
.
The stove must e fitted with our MK3 flue system as illustrated in figs 4 & 5.
Note that the wet corner
stove has greatly reduced
rear clearances because of
the cooling effect of the
wrap around water jacket.

14
DECK FLANGE ASSEMBLY
TERMINAL ITEM 9
SECONDARY FLUE
WEATHER CAP
150 MINIMUM
100mm PRIMARY FLUE
FIREPROOF BOARD
DIA 175
FIREPROOF FRAME
HEAT SHIELD
The primary flue pipe is fa ricated from 4” O.D. tu e with a minimum wall thickness of
3mm.
It must e fitted with a flue guard to cover the possi ility of anyone touching it and to
comply with the distance from com usti les requirement.
The flue pipe will normally run at a slight angle to allow it to terminate through the ceiling,
in a suita le position.
(Max 8 deg from vertical.)
It is important to make sure that the flue pipe fits concentrically at oth the stove end
and as it connects to the twin wall adaptor.
Always fit a rotary swinging cowl to the chimney terminal as illustrated in fig 4.
F
F
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IG G
4
4
G
G
E
EN NE ER RA AL L
L
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A
AY YO OU UT T O OF F
T
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Y
YP PI IC CA AL L
F
F
L
LU UE E
.
.

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F
F
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IG G
5
5
G
G
E
EN NE ER RA AL L
L
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A
AY YO OU UT T O OF F
M
MK K3 3
D
D
E
EC CK K
F
F
L
LA AN NG GE E
A
A
S
SS SE EM MB BL LY Y
.
.
These chimneys must e fitted in accordance with the manufactured instructions and
current uilding regulations.
Avoid using ends greater than 45 deg to the vertical; all flue pipe sections should e as
close as possi le to the vertical.
Single wall flue pipe to BS 1344 part 3 is suita le for connecting from the appliance to the
chimney ut it is not suita le for using as a complete chimney.
When fitting single wall flues always make sure that they are fitted socket uppermost and
spigot down. (Note that spigot is the reduced end.)
If it is found that there is an excessive draw in the chimney a draft sta iliser must e
fitted.
It is important that there is sufficient draw in the chimney and that the chimney does not
suffer from down drafts.
The flue draft test hole should e drilled into the chimney as close to the appliance as
possi le ut efore any flue draft sta iliser. After taking readings the test hole should e

16
plugged with a suita le olt.
The flue draft readings should e taken when the appliance is at minimum firing rate and
maximum firing rate.
When taking readings get the appliance up to the required temperature and then make sure
that the primary air is closed and the air wash is open.
The chimney vacuum should e within the figures stated in TABLE1.
See fig7 for general guidance on flue heights and terminal positions.
If in dou t seek expert advice.
C
C
O
ON NN NE EC CT TI IO ON N T TO O
F
F
L
LU UE ES S
.
.
Stoves can e connected to flues using single wall flue pipe of suita le diameter, see
TABLE 1 for relevant flue pipe diameters.
All connections must e correctly sealed to prevent any smoke or fume leakage.
If in dou t seek expert advice.
V
V
E
EN NT TI IL LA AT TI IO ON N
.
.
The provision of ventilation for this appliance is 550mm sq for each kilowatt of stove
output.
STOVES
OUTPUT TO WATER IN
KW
OUTPUT TO SPACE IN
KW
TOTAL OUTPUT IN
KW
VENTILATION IN CM
SQ
CORNER MF 1-4KW 4KW 22
WET VERSION 1-3KW 1-2KW 5KW 2 .5
3B WOOD 1-3KW 3kW 16.6
BOILER VERSION 1-2KW 1-3KW 3kW 16.5
B4 MF 1-5KW 5KW 2 .5
WET VERSION 1-3KW 1-2KW 5KW 2 .5
B 2- KW KW 38.5
SMALL BOILER 1-3KW 1-4KW KW 38.5
LARGE BOILER 2-8KW 1-3KW 11KW 60.5
OVEN STOVES
CORNER MF POD 1-4KW 4KW 22
WET VERSION 1-3KW 1-2KW 5KW 2 .5
B4 MF POD 1-5KW 5KW 2 .5
WET VERSION 1-3KW 1-2KW 5KW 2 .5
B POD 2-8KW KW 38.5
SMALL BOILER 1-3KW 1-4KW KW 38.5
LARGE BOILER 2-8KW 1-3KW 11KW 60.5
MINI COOKER 1-3KW 3kW 3KW 16.6
If the appliance is fitted into a location which has an extractor fan fitted, additional
ventilation will e required to compensate for the effects of the extractor unit.
Where air for ventilation is taken from another space and not directly from outside air,
the ventilation allowance needs to e dou led.
Make sure that the appliance is fully and correctly assem led, and that the affle plate is
correctly fitted.

17
Make sure that the front fret is correctly fitted and that the door or doors are closed.
C
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OM MM MI IS SS SI IO ON NI IN NG G
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RY Y
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TO OV VE ES S
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P
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RE E
F
F
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IR RI IN NG G
C
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H
HE EC CK KS S
.
.
Check the following, to make sure that they fully comply with the instructions given in
these instructions.
1. Fireplace location, design and compliance with these instructions.
2. Fixing and fitting of the appliance and flue system.
3. Integrity of the flue system, after first pre heating the chimney system with a low gun
carry out a smoke test on the appliance and chimney system to make sure that there are no
leaks from either the appliance or the chimney system.
4. Distances from com usti les.
5. Ventilation.
6. Open all the doors, windows and ventilators efore firing the appliance to ventilate any
first firing fumes.
7. Light the appliance.
8. Make sure that there is a suita le car on monoxide alarm fitted in the same room as the
appliance and make sure that it can e heard where the oat occupants normally sleep.
Make sure that the alarm is correctly functioning.
9. Make sure that a suita le fire guard is fitted.
P
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OS ST T
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F
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IR RI IN NG G
C
C
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HE EC CK KS S
(
(D D
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RY Y
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S
T
TO OV VE ES S
.
.) )
When the appliance is going check that there are no fume leaks on the flue pipes and check
that none of the surrounding com usti le materials are overheating or showing signs of
overheating.
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T
H
HE E
U
U
S
SE ER R
(
(D D
R
RY Y
S
S
T
TO OV VE ES S
.
.) )
Instruct the user on the principles of operation.
W
W
A
AR RR RA AN NT TY Y
.
.
Fill in the warranty registration details to return to us.
C
C
O
OM MM MI IS SS SI IO ON NI IN NG G
W
W
E
ET T
S
S
T
TO OV VE ES S
.
.
Carry out all the checks as detailed in commissioning a ove and then, check that the heating
system is adequately designed, complies with current good practice.

18
Check that the oiler is connected up correctly and suita ly cross flowed.
Check that the cold feed and expansion are correctly sized for solid fuel applications.
Check that there is an adequate flow of water through the oiler.
Check that there is an adequate flow of water through the hot water cylinder.
Check that there is an adequate flow of water through the radiators.
Check that there is no over pumping.
Check that there are no air locks preventing all of the radiators and the hot water cylinder
from heating up correctly.
Air locks can e caused y:-
Poor quality pipe runs which do not allow air to rise and vent trapped air off.
Check that when the water circulating pump is turned on it does not remove heat from the
hot water cylinder.
This normally occurs if the pipework and pumping arrangement is not
designed correctly.
Check that the appliance is not fitted out of level allowing an air pocket to uild up in the
top of the oiler causing su sequent kettling.
Check that all safety devices such as the pressure relief valves are fitted and working
correctly.
I
I
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NS ST TR RU UC CT T
T
T
H
HE E
U
U
S
SE ER R
(
(D D
R
RY Y
S
S
T
TO OV VE ES S
.
.) )
Instruct the user on the principles of operation.
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G
U
UA AR RA AN NT TE EE E
Conditions of Guarantee
Your Bu le appliance is guaranteed against defects arising from faulty manufacture for a
period of one year su ject to the following express conditions.
Failure to comply with these conditions will invalidate the guarantee.
1. The Bu le appliance must e installed y a suita ly qualified engineer.
2. Upon installation the receipt must e kept as proof of purchase.
3. The guarantee lasts for one year from the date of purchase.
4. The guarantee does not cover parts deemed to e replacea le in the normal use of the
appliance, these parts are:-
Grates, Ash pan, Side and Back Bricks, Baffle Plates, Door Rope Seal and Door Glass.
H
H
O
OW W T TO O P PR RO OC CE EE ED D W WI IT TH H A A C CO OM MP PL LA AI IN NT T
.
.
If you have cause for dissatisfaction with your Bu le appliance you should first contact the
Bu le dealer or whoever you purchased the appliance from.
Your supplier should ring your concerns to our attention and we will assess the nature of
the complaint.

19
We will either send replacement parts or nominate a regional engineer to inspect the
appliance and carry out any remedial work that may e required.
If the fault or pro lem is not due to faulty manufacture ut some other cause such as:-
Misuse, failure to install correctly, failure to service at regular intervals, a charge will e
made to cover the cost of the visit and any new parts required.
G
G
L
LO OS SS SA AR RY Y
O
O
F
F
T
T
E
ER RM MS S
.
.
Downdraught. A wind effect creating a situation where air is eing either lown or sucked
down the flue pipe.
Chimne vacuum. The negative pressure, which the chimney system is a le to generate.
Class 1 Appliances. Wood and solid fuel urning appliances where the flue gas
temperatures are expected to exceed 260 deg C.
Combustible materials . Any liquids, vapours or materials in close proximity to the appliance,
which can easily ignite with the application of heat or flame.
Thermostat. A device for controlling temperature.
Multi fuel stove. A stove which can accommodate all the com ustion and other technical
requirements of wood, coal and smokeless fuel urning.
Volatiles. Com usti le entrapped components of hydrocar on fuel.
Kettling. Hissing noise like that issued from a kettle just efore it reaches oiling point.
Gravit s stem. Term used to descri e a central heating system through which hot water
will flow, without the use of a circulating pump.
Pumped s stem. Term used to descri e a central heating system through which hot water
is forced to flow, y the action of an electrically operated circulating pump.
Pressure relief valve. A device designed to allow the release of pressure which may uild
up in the hydraulic circuitry due to excessive temperature.
B
B
I
IB BL LI IO OG GR RA AP PH HY Y
BS 5839-6, F ir e detection and fire alarm systems for uildings – P a r t 6 : Code of
p r a c t ic e for the design, installation and maintenance of fi r e detection and fire
alarm
systems in d we lli ng s
BS 8423, F ir e gu a r d s for fires and heating appliances for dom e s t ic use
For approved fuels see
www.uksmokecontrolareas.co.uk
For details of registered installers see
www.hetas.co.uk
S
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FI I
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A
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ON N
BS EN 14604, Smoke alarm d e v ic e s
BS EN 50291, E l e c t ric a l apparatus for the detection of c a r on monoxide in
domestic premises – Test methods and p e r f o r m a n c e r e qu ir e m e n t s
BS EN 12828, Heating systems in uildings – Design for water- ased heating

20
s y s t e m s
BS EN 14336, Heating systems in uildings – I n s t a ll a t i on a nd commissioning of water
ased heating s
y s t e m s
Other
pu lic a t i o n s
EUROPEAN COMMUNITY R e c r ea t i on a l C r a f t (RC) Di r e c t iv e
94/25/EC
amended y Di r e c t iv e 2003/44/EC ( e u r op a . e u . i n t )
© Euroship Services (UK) Ltd., Trading as Bu le Products ©
Copyright © Terry Hi ard
This pu lication must not e copied y any means without written permission from the
authors.
This product is su ject to continuous development and improvement and it is consequently
acknowledged, that due to this process, there may e some omissions and errors.
This pu lication is intended only to assist the reader in the use of this product and
therefore Bu le Products shall not e lia le for any loss or damage whatsoever arising
from the use of any information, error or omission found in this pu lication