Build Equinox CERV2 User manual

CERV2 I/O Expansion Board Manual
Build Equinox
[email protected]
(773)-492-1893
Rev 1.2 - 12/03/2020
© Build Equinox 2020

2
Rev 1.2
Specifications
The CERV2 I/O Expansion Board increases the number of available wired auxiliary connections on a CERV2 system by 3 input
channels and 6 output channels. This provides a total of 4 input channels (I0, I1, I2, and I3) and 7 output channels (X0, X1, X2, X3,
X4, X5, and X6) for connecting wired external auxiliary devices to a CERV2.
Expansion Board (General Specifications)
Input Voltage
24VAC
Maximum Current
3.0 Amps
Fuses
(2) 5mm x 20mm, 3.0A Fast Blow, 250VAC
Dimensions
7.0” x 4.0” x 1.5” (178mm x 102mm x 38mm)
Auxiliary Outputs (X1-X6)
Connection Type
3 position pluggable screw terminal block (flathead)
Output Types
Select between Dry Contact Output and 24VAC Output
Maximum Voltage
24VAC
Maximum Current
0.5A per output channel
Auxiliary Inputs (I1-I3)
Connection Type
2 position pluggable screw terminal block (flathead)
Input Types
Select between Dry Contact Sense and 24VAC Input Sense
Input Voltage
24VAC
Maximum Current
0.05A per input channel

3
Rev 1.2
I/O Expansion Board Access/Installation
Before removing any access covers, power to the CERV2 should be turned off and the unit either unplugged or the
electric breaker switched off. Remove the lower front plastic cover by removing the 13 phillips head screws shown
below.
Do not remove the four screws holding the screen enclosure in place. The touchscreen should stay intact.

4
Rev 1.2
Once the lower front cover is off, the expansion board will be visible if factory installed as shown on bottom of page.
If installing the I/O board, this can be done now.
oOrient the I/O board as shown and align the four standoffs circled in yellow with the appropriate holes in the
lower metal access panel. Press the standoffs into the holes to secure the board into place.
oConnect the two cables between the I/O board and the CERV2’s main control board, which is located directly
above the two orange damper motors.
oThe 24VAC Power cable has green connectors on each
end and connects to the green connector on the left side
of the I/O board and to the green connector located on
the lower left corner of the CERV2 control board labeled
“EX24V”shown at right.
oConnect the white connector of the Data Input cable to
the white connector on the I/O board. The five bare wires
of this cable should be inserted into the terminals on the
control board labeled “EXDATA” shown at right. To insert
a wire, first depress and hold the spring terminal lever
with a fingernail or small screwdriver and insert the wire.
Release the lever and pull gently on the wire to make sure
it is held securely in place. Insert the five wires into the
terminals as shown here.
oUse cable ties to secure the power and data cables to
adjacent wires near the control board.
Wiring for input/output external auxiliary devices to the expansion board should be run through the three ¾”
knockouts above the power switch, and then out through the upper slot of the bottom front access panel to connect
to the Input/Output screw terminal blocks. It is recommended to use cord grips in the knockouts to relieve strain on
wires connected to the I/O board. The four screws (circled in green below) for the lower access panel can be removed
and the panel will be free to come out to make routing wire easier and to access the I0 and X0 terminals. Before
removing the access panel, disconnect the green and white power/data connectors on the left side of the I/O board.
¾” knockouts
24VAC Power and
Data Input connectors

5
Rev 1.2
I/O Channel Wiring and Configuration
Input channels can be set to sense either a dry contact closure or a 24VAC signal from an external source. Move the toggle
switch for each input channel to be used into the proper position as shown below for the type of input needed. Connect two
conductor thermostat or similar wire to the appropriate input channel screw terminals from the auxiliary system or device.
Output channels can be set to dry contact or 24VAC output. Set the toggle switch to the correct position for the output channels
to be used and then make the proper wiring connections to the associated output channel screw terminals from the external
auxiliary device.
It is recommended to label the wires with the external device names from which they come. Writing down the switch positions
and device for each I/O channel also helps for later reference.
Once the toggle switches are set and wiring completed for each I/O channel the function for each channel must be set on the
CERV’s touchscreen controller. To do this, restore power to the CERV and turn the system on. The lower front plastic cover can
remain off during this setup so that indicator LEDs on the expansion board can be seen to check proper operation. Each input
channel has an orange LED that will be lit when the channel senses a dry contact or 24VAC. The output channels have two
orange LEDs, one of which will be lit to indicate the current position of the relay.
The following pages shows how to navigate the touchscreen menus to set the function for each I/O channel. This is the final step
in the setup for the wired I/O to work properly. Some example input and output configurations are shown as well. For more
information on the settings and functionality of each I/O function type, see the manual for that particular device, the CERV2
Installation Manual, or the Touchscreen Controller Guide. When configuration is complete the lower front plastic cover should
be reinstalled.

6
Rev 1.2

7
Rev 1.2

8
Rev 1.2
Fan Interlock Wiring (Input)
If the CERV is ducted along with another system, it may be desired for both system’s fans to operate simultaneously. This
section indicates how to ensure that the CERV’s fans operate along with the connected system. Toggle switch for the channel
should be moved to the EXTERNAL 24VAC SENSE setting.

9
Rev 1.2
Wired Switch (Input)
A wired switch may be used to trigger ventilation (or any other input function) on the CERV. Toggle switch for the channel
should be moved to the DRY CONTACT SENSE setting. Any number of switches maybe connected in parallel to a single input
terminal. These switches would all share the same settings for the input channel. Separate input channels should be used if
different settings are needed or when using zone dampers.
WARNING: THE SWITCH SHOULD DRY CONTACT ONLY, DO NOT CONNECT LINE VOLTAGE TO THE INPUT TERMINALS!

10
Rev 1.2
Zone Damper Wiring (Output)
Zone damper wiring requires 3 conductor wire capable of carrying 24VAC at 0.5A (thermostat wire is acceptable).
The standard damper motor terminal block is three positions, with the first as a common, while the second and third activate
the damper motor to turn clockwise or counterclockwise when voltage is applied. This may vary if other damper motors, such as
spring return, are used. Rotation of the damper motor can sometimes be confusing when wiring the terminals, so the damper
motor has an integrated switch to reverse the rotation direction. If you apply system power and find that the damper motor is
rotating the wrong way, you can simply toggle the switch with a small flathead screwdriver.
IO Expansion Board is capable of directly outputting 24VAC through its terminals without requiring connection to an external
24VAC source. NOTE: for this configuration, you must move the slide-switch above the terminal block towards the 24VAC
OUTPUT label. LED indicators on the IO Expansion Board will light up above either the NO or NC terminals, to indicate which is
active. Up to six zone dampers may be connected to the IO Expansion Board.
For more information on Zone Damper Setup and Configuration, please see the Zone Damper Guide

11
Rev 1.2
Auxiliary Heater Wiring (Output)
There are typically two configurations for Auxiliary Heater wiring –dry contact control, and 24VAC signal control. Consult the
installation guide for the heater to determine which is applicable. Take note of the slide switch position for each configuration.
WARNING: OUTPUT CHANNELS ARE RATED MAXIMUM 24VAC 0.5A. DO NOT CONNECT POWER WIRING THROUGH THE
OUTPUT RELAY.

12
Rev 1.2
Geo-Boost Wiring (Output)
In order to control the Geo-Boost circulation pump via the I/O board, an external dry contact relay must be used with the
pump’s power wiring. Recommended relay: OMRON G2R-1-T-AC24. Toggle switch for the channel should be moved to the
24VAC OUTPUT setting. See the Geo-Boost Installation Manual for more information.
WARNING: EXPANSION BOARD OUTPUT CHANNELS ARE RATED MAXIMUM 24VAC 0.5A. DO NOT CONNECT POWER WIRING
THROUGH THE OUTPUT RELAY.

13
Rev 1.2
Fan Interlock Wiring (Output)
If the CERV is ducted along with another system, it may be desired for both system’s fans to operate simultaneously. This
section indicates how to ensure that the connected system’s fans operate along with the CERV. Toggle switch for the channel
should be moved to the DRY CONTACT OUTPUT setting.