Burcam 400505TW User manual

2190 Dagenais Blvd. West Tel.: [phone]
Laval (Quebec) Fax: [phone]
Canada
H7L 5X9 [email protected]
INSTALLATION
INSTRUCTIONS
Please read these
instructions
carefully. Failure
to comply to
instructions and
designed
operation of
this system,
may void the
warranty.
©2012 BUR-CAM Printed in Canada 450373TW
Your pump has been carefully packaged at the factory to
prevent damage during shipping. However, occasional damage
may occur due to rough handling. Carefully inspect your pump
for damages that could cause failures. Report any damage to
your carrier or your point of purchase.
MODEL
400505TW
SEWAGE
PUMPS
WWW.BURCAM.COM
INITIAL START UP PROCEDURES:
1. Inspect the pump and the sewage tank for
any obvious condition that may
necessitates cleaning, correction,
adjustement or repair.
2. Assure that the pump is secure and
vertical for proper operation.
3. Assure that there is adequate clearance
from any combustible materials or
structure. Stored materials must be kept
away from the pump. Shelves or cabinet
structures must not be in close proximity
over the pump.
4. Assure that the motor is securely plugged
into a proper ‘GFCI’ electrical outlet.
5. Test the ‘GFCI’ outlet by pressing its test
switch. This should prove that the outlet is
energized and will trip off to protect against
a ground fault. Be sure to reset the ‘GFCI’
by pressing its reset switch.
(Repeat this step monthly)
6. Lift the float to assure that the pump will
start when required. (Step 7 below will test
submersible pumps with enclosed floats).
7. Pour pails of water in the sewage tank to
turn the pump on. Assure that any check
valve present will permit the sewage to flow.
8. Observe that the plumbing can pump the
sewage safely out of the residence.
(Repeat this step monthly)

Safety instructions:
This fine pump that you have just purchased is designed from the latest in material and
workmanship. Before installation and operation, we recommend the following procedures:
A
B
C
D
Material required for sewage pump application
Desired length of ABS/DWV 2” pipe, to link up from pump discharge to waste or drain
existing pipe.
Required quantities of 2” ABS/DWV elbow(s) and/or other fitting(s) to run the
discharge line.
Desired length of ABS/DWV 3” pipe and required quantities of 3” ABS/DWV elbow(s).
and/or other fitting(s) to run the vent line.
1 only 18” X 30” minimum size sewage basin like # 450448 or
24” X 24” like # 450450.
Teflon tape and ABS cement.
2
Tools
Screwdrivers, hacksaw to cut pipe, knife to assist in pipe cutting, round file to smooth pipe
ends, pipe wrench, adjustable wrench, 1/4” drill bit and drill. Ensure that you have a gas
tight cover for your sewage basin and 3” ABS/DWV vent
piping.
NOTICE
This unit is not designed for
applications involving salt water or
brine . Use with salt water or brine will
void warranty.
IMPORTANT: Electrical connection
Each pump needs to be connected to a separate dedicated circuit protected by a fuse or breaker.
This way, the power supply of one pump will not stop operating if the fuse of one of the pumps
burns or if the breaker of one of the pumps trips.
Check with your local electrical and plumbing codes to ensure you comply with the
regulations. These codes have been designed with your safety in mind. Be sure you comply
with them.
We recommend that a separate circuit be lead from the home electrical distribution panel
properly protected with a fuse or a circuit breaker. We also recommend that a ground fault
circuit be used. Consult a licensed electrician for all wiring.
The ground terminal on the three prong plugs should never be removed. They are supplied
and designed for your protection.
Never make adjustments to any electrical appliance or product with the power
connected. Do not only unscrew the fuse or trip the breaker, remove the power plug from
the receptacle.

3
APPLICATIONS
Designed for a permanent installation for homes
and cottages application.
To pumping where the total head requirements
do not exceed 15 feet, including pipe friction
losses.
CAPACITY:
5’ 3600 US GPH
10’ 3060 US GPH
15’ 1260 US GPH
FEATURES
Vortex designed impellers made from noryl,
will not corrode.
Rugged cast iron pump body.
Stainless steel mechanical rotary type motor seals.
2” NPT pump discharge.
Thermal and overload protection.
Mechanical type float switches, 15A.
4/10HP, 115VAC, 60Hz, 4A (8A when start)
each pump.
INSTALLATION STEPS
see typical installation diagram in page 4
We recommend that you install your pump and basin in a clean location where there is
adequate room for servicing at a later date. Protection from freezing temperatures and good
ventilation should be considered as well, to provide the pump an environment for long life.
Friction losses in the discharge pipe must be taken into consideration when many elbows and
fittings are installed in the discharge line. Each elbows and fittings must be considered as 1
feet of head.
Never run the pump dry. Damage to the seal may occur.
THE RUN OF THE PIPES FROM THE CHECK VALVES TO THE EXISTING
WASTE OR DRAIN LINE MUST NEVER BE SLOOPING DOWNWARD
EXCEPT WHEN CONNECTING TO SAME.
For a new installation, install your sewage basin in the excavation you have provided in the
basement floor of your home. Connect the necessary piping from your shower trap, toilet,
etc., to the inlet of your sewage basin, with the proper pipe and fittings (see diagram).
Cut a length of 40” to 42” of 2” ABS/DWV pipe. Cement the 2” ABS/DWV male adaptor to 2”
slip to one end of this pipe.
With your drill, make a 1/4” hole in the adaptor previously glued. This hole will prevent any
air locking wich might occur. Note check that this might have been done in factory.
Lower pump with piping attached into the sewage basin. Make sure that the pump is as close
as possible to the centre of the basin. Adjusting the pumps in centre of basin and keep float
switches from rubbing on side of basin.
STEP 1
FRICTION LOSS IN
PIPE NOT INCLUDED
STEP 2
STEP 3
STEP 4

When you are pumping raw sewage, you must have a gas tight cover on the basin and a vent
pipe from basin, connecting to home’s vent system (see diagram). Feed the 2” riser pipe from
pump’s discharge, through the 2” opening in the cover. Secure a 3” vent pipe to the vent
opening and bring the switch and pump motor power cables through the opening in the cover
provided.
Cut a piece of 2’’ ABS/DV pipe to the desired length to start the discharge line. Run the
discharge line as short as possible to the home’s waste sewer line.
Connect the 3 prong plug of the switch in a receptacle. Insert the motor 3 prong plug into
female receptacle on exposed piggy-back of switch plug. The mechanical switch provided for
automatic operation is preset to pump. No adjustments are necessary. repeat this operation
for the second pump.
Fill the sewage basin with water to test the operation of the submersible sewage pump and
switch operation. Pump should start pumping when the water level reaches 12” to 15” above
the bottom of the basin and above the pump. Allow the pump to go several “on-off” cycles to
assure satisfactory operation.
Secure the gas tight cover and the plug for electrical cords with the gaskets and screws
provided with the cover. Make vent connection to home’s vent system.
STEP 5
STEP 6
STEP 7
STEP 8
SEWAGE SYSTEM TYPICAL PIPING
STEP 9
4
Home’s vent system
Raw sewage discharge line
Pump’s discharge line
Basin
vent line
From From From
bath or shower Toilet Sink
Sewage basin inlet

5
REPAIR PARTS
400505TW
SEWAGE PUMP APPLICATION
5
11
12
18
10
9
8
7
6
16
15
14
13
4
3
2
1
19
Repair parts may be ordered from your authorized point of sale or from
BUR-CAM PUMPS
# REF DESCRIPTION
1 450525 Volute base
2 450528 Impeller
3 450529 Rubber gasket
4 450526 Volute cover
5 450533 Pump body screw
6 350278 Mechanical seal
7 350125 Oil seal
8 350340 Lower bearing
9 350271 Rotor
10 350340 Upper bearing
# REF DESCRIPTION
11 350272 Stator
12 450532 Stator housing
13 350286 Bearing housing
14 350118 Pump Gasket
15 350273 Capacitor
16 310806 Upper casing
17 350289 Screw
18 350294 Power cable
19 450447AG Vertical switch
21 450457 Check valve
(not shown)
17
ÉTAPE 2
Install sewage
basin.
ÉTAPE 3
Air lock preven-
tor hole drilling.
(each pump)
ÉTAPE 4
Position of
pumps.
ÉTAPE 5
Secure cover.
ÉTAPE 6
Discharge
line.
ÉTAPE 7
Connect to
receptacles.
ÉTAPE 8
Verify the operation.
ÉTAPE 9
Vent connection
and cover sealing.

6
TROUBLE SHOOTING GUIDE CHECKLIST
NEVER MAKE ADJUSTMENTS TO ANY ELECTRICAL APPLIANCE OR PRODUCT WITH THE POWER
CONNECTED. DON’T JUST UNSCREW THE FUSE OR TRIP THE BREAKER, REMOVE THE POWER
FROM THE RECEPTACLE.
Switch is off position
Blown fuse
Tripped breaker
Disconnected plug
Corroded plug
Float stuck
Defective switch
Defective motor
Improper voltage
Pump may be airlocked
Pump discharge head too high
Clogged inlet/impeller
Improper voltage
Pump may be airlocked
Pump discharge head too high
Clogged inlet/impeller
Defective switch
Missing check valve
Clogged check valve in open position
Float obstruction
Turn switch to on position
Replace
Reset
Re-install
Clean
Check movement
Replace
Replace
Check voltage
Check drilled hole in discharge pipe
Wrong pump selection (over 15’)
Clean
Check voltage
Check drilled hole in discharge pipe
Wrong pump selection (over 15’)
Clean
Replace
Install valve
Clean debris
Check for movement
TROUBLE PROBABLE CAUSE ACTION
Motor does
not run.
Motor runs but
no water is
delivered.
Pump does not
shut off.
Pump does not
deliver to full
capacity.
TO THE END CONSUMER
If you have any problems with the product, before advising the store, where you’ve
purchased the pump, please contact us at 514 337-4415 , and ask for our sales
department, and they will be pleased to help you with any questions you might have,
concerning your installation.