Burkert 8311 User manual

Instruction Manual
PRESSURECONTROLLER
TYPE 8311
©Bürkert2000 Subject to technical change without notice Ref. 438972

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Pressure Controller type 8311
Table of Contents
1 SAFETY INSTRUCTIONS ....................................................................................... 4
1.1 Utilisation ........................................................................................................ 5
1.2 Precautions at installation and commissioning .......................................... 6
1.3 Conformity to standards ................................................................................ 6
2 DESCRIPTION ......................................................................................................... 8
2.1 Design ............................................................................................................. 8
2.2 Measuring principle ....................................................................................... 8
2.3 Available versions .......................................................................................... 9
2.4 Accessories .................................................................................................... 9
3 TECHNICAL DATA ................................................................................................ 10
4 INSTALLATION ..................................................................................................... 14
4.1 General recommendations .......................................................................... 14
4.2 Mounting on the pipe ................................................................................... 14

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4.3 Electrical connection ................................................................................... 15
4.3.1 Connectors ..........................................................................................15
4.3.2 Version with transistor output (NPN / PNP) .....................................16
4.3.3 Version with relay output .................................................................... 17
5 PROGRAMMING ................................................................................................... 18
5.1 General recommendations .......................................................................... 18
5.2 Functionalities .............................................................................................. 18
5.3 Programming keys ....................................................................................... 19
5.4 Default Configuration ................................................................................... 19
5.5 Normal Mode ................................................................................................20
5.6 Possible switching modes of the 8311 .......................................................21
5.7 Calibration Mode ..........................................................................................22
5.8 Simulation Mode ...........................................................................................25
6 MAINTENANCE ..................................................................................................... 26
6.1 Cleaning ........................................................................................................26
6.2 Error messages ............................................................................................ 26
7 ANNEX...................................................................................................................28
7.1 Examples of Easy Link© with the 8311 ...................................................... 28
7.2 Description of the label of the controller type 8311 .................................. 31
7.3 Description of the label of the pressure cell .............................................. 31

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Pressure Controller type 8311
1 SAFETY INSTRUCTIONS
- Always respect the safety instructions marked by the symbol
opposite as well as those included in the manual.
- Ensure the max. pressure the application can reach is within
the chosen pressure range. It is recommended to equip the
installation with a pressure relief valve.
- The units on the display flash when the max. pressure of the
range is exceeded.
Pressure range (bar) Max. admissible pressure Destruction pressure
0-2 6 7
0-5 12 15
0-10 25 30
0-20 50 60
0-50 120 150

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1.1 Utilisation
- The 8311 controller has only been designed to measure the
relative pressure of a liquid or a gas.
- The measuring element must be solidly screwed onto its support.
There will be no manufacturer warranty for damages caused by
unexpected handling or wrong usage of the device. The warranty on
the device becomes invalid if any modification or change is made on
the device.
The device should only be installed and repaired by specialist
staff.
The user is not allowed to work on the cables inside the
housing.
If any difficulties may occur with the product during installation,
please contact your nearest Bürkert sales office for assistance.

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Pressure Controller type 8311
1.2 Precautions at installation and commissioning
- When the device is powered and the cover is open, protection
against electric shocks is not effective.
- Always ensure the materials in contact with the medium to
measure are chemically compatible.
- To clean the device, only use chemically compatible products.
- Do not insert any object (screwdriver for instance) inside the
sensor body. If the body is dirty, use compressed air to clean it.
When dismounting the controller from the pipe, take all the
necessary precautions linked to the process.
1.3 Conformity to standards
EMC: EN 50 081-1, 50 082-2
Security: EN 61 010-1
Vibration: EN 60068-2-6
Shock: EN 60068-2-27

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Pressure Controller type 8311
2.1 Design
The pressure controller type 8311 is made up of an electronic module
and a measuring element. It may switch a solenoid valve, activate an
alarm or establish a control loop.
The switching point can be adjusted by means of the three keys
located under the display. The adjustment can optionally be carried
out by means of a 4-20 mA loop via an external controller.
The controller housing can be turned by 180°.
The controller type 8311 can be inserted in a Bürkert fitting type S005
or S001, before being mounted on any type of pipe.
The electrical connection is carried out via a 2508 (DIN 43 650)
connector and/or an M12 multipin connector.
2.2 Measuring principle
The controller type 8311 uses a piezo-resistive ceramic cell.
2 DESCRIPTION

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2.3 Available versions
Order number table of the controllers type 8311 for the 0-10 bar pressure range
Supply Input Output Connection Order number
voltage G1/2NPT1/2RC1/2
12-30 VDC --- NPN and PNP M12 connector 439 932 439 940 439 936
12-30 VDC --- Relay M12 and DIN 43650 connectors 439 935 439 943 439 939
12-30 VDC --- NPN DIN 43650 connector on request
12-30 VDC --- PNP DIN 43650 connector on request
12-30 VDC 4...20 mA ext. setpoint Relay M12 and DIN 43650 connectors on request
ASI --- Relay and ASI M12 and DIN 43650 connectors on request
Order number
M12 female connector, 5 pins, to be wired 917 116
M12 connector, 5 pins, moulded on a shielded cable (2 m) 438 680
Order number table of the accessories
2.4 Accessories
Order number table of the controllers type 8311 for the 0-2 bar, 0-5 bar, 0-20 bar and 0-50 bar pressure ranges : on request

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Pressure Controller type 8311
General features
Pipe diameter any type of pipe with a DN greater than 15 and a 1/2 ‘’ threaded connection
piece (G, NPT or Rc)
Medium temperature -20 °C to +100 °C (- 4 °F to +212 °F) , +100 °C ( +212 °F ) with a max. ambient
temperature of +40 °C (+104 °F)
Measuring range 0-10 bar for the standard versions
0-2, 0-5 bar, 0-20 bar and 0-50 bar on request
Accuracy ±1.5% of the full scale
Repeatability
- typical 0.25%
- max. 1%
Measuring element ceramic cell (Al2O3)
Electrical features
Installation class
(overvoltage class) 2
Power supply 12-30 VDC
Max current consumption 750 mA (with load) (PNP version)
80 mA (without load) (Relay version)
Protection against
polarity reversal yes
Transistor output NPN and/or PNP, open collector, 5-30 VDC, 700 mA max.
or
Relay output 250 VAC, 3 A or 30 VDC, 3 A ; programmable
External setpoint input 4-20 mA (on request)
3 TECHNICAL DATA

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Protection against
short-circuits yes for the transistor output
Type of cable recommended shielded, wire section between 0.14 and 0.5 mm2
Electrical connection
EaseOn on request with connector type 2511
Relay connector DIN 43650A
Multipin M12, 5 pins
ASI connection on request
Housing
Housing material polycarbonate +20% of fiber glass
Front plate polyester
Parts in contact
with the medium stainless steel 316L (DIN 1.4404), FPM in the standard versions (EPDM as an option)
Protection rating IP 65, connectors being plugged-in and tightened
Environment
Ambient temperature -20 to +60°C (-4°F to +140°F), max. +40 °C (max +104 °F) if the fluid temperature is
near +100 °C (+212 °F)
Relative humidity < 80%

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Pressure Controller type 8311
94
61
G1/2 - NPT1/2 - Rc1/2
18
92
SW 27
PRESSURE SWITCH 8311
54,2
ENTER
0........9
....
O
U
T
Dimensions (mm)
3 TECHNICAL DATA

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Pressure Controller type 8311
4.1 General recommendations
Avoid any contact of the device with the following products: alcohols,
strong or concentrated acids, aldehydes, bases, esters, aliphatics,
aromatics, ketones, aromatics or halogenated hydrocarbons,
oxidizing agents and chlorinated products. For more information,
please contact your Bürkert sales office.
4.2 Mounting on the pipe
We recommend to insert the controller type 8311 into a Bürkert fitting
type S001 (brass or stainless steel) or type S005 before mounting it
on the pipe.
During mounting, follow the instructions given with the fitting.
4 INSTALLATION
Controller type 8311 mounted
on a fitting type S001
Do not tight the controller
using the housing ; use a
wrench size 27 instead.
For G1/2””-version, ensure the
gasket is in place

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4.3 Electrical connection
Always ensure the power supply is switched off before working on the
device. All the connectors must be plugged out. Use:
- a shielded cable with an operating temperature > +80°C (+176°F).
- a high quality voltage supply (filtered and stable).
Install the following security devices:
- for the power supply: a 1-A fuse and an interrupter
- for the relays: a 3-A fuse and a circuit breaker (depending on
the application).
4.3.1 Connectors
Multipin M12 connector (not supplied)
- Loosen threaded ring [1]
- Remove part [2] from the connector.
- Wire according to pin assignment (see 4.3.2)
2508 (DIN 43 650) connector
- Remove part [3] from part [2].
- Wire according to pin assignment (see 4.3.2 or 4.3.3)
- Replace part [3].
- Tighten the cable gland.
- Place gasket [4] between the 2508 connector and the fixed
connector of the 8311.
- Connect the 2508 connector to the 8311.
- Tighten screw [1].
2
1
3
4
12

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Pressure Controller type 8311
1
32
4
5
3
12
0 V
V+
NPN
0 V
V+ V+
IN
0 V
PNP
0 V
V+ V+
IN
0 V
Pin Wire colour
1 brown
2 white
3 blue
4 black
5grey
4 INSTALLATION
M12 cable available as an option
(reference 438 680);
correspondence between the
connector pin numbers and the
wire colours:
NPN output PNP output
Sensor Sensor Receiver
Load
Receiver
Load
NPN or PNP wiring of
connector type 2508
NPN / PNP wiring of
M12 connector
V+
(12-30 VDC)
Ground
Transistor output
(NPN or PNP)
0 V DC
OutputOutput
4.3.2 Version with transistor output (NPN / PNP)
PNP
NPN

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1
32
4
5
3
12
0 V
V+
4.3.3 Version with relay output
Wiring of the 2508 connector, relay output
Wiring of the M12 connector
(12-30 VDC power supply)
Common
Not connected
NC
NO
Not connected
Not connected
Operating safety
When the voltage at the relay terminals is higher than 24 V and the
connectors are not correctly plugged-in and tightened, there is a risk
to electrocute yourself.
Always check all the connectors to ensure the good operating of the
device.
The device should only be started if the whole installation is in good
working order.

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Pressure Controller type 8311
5.1 General recommendations
Keep in mind that the process may be influenced by all the
parameter settings you make. Fill-in the table on page 24 with your
settings of the controller type 8311.
5.2 Functionalities
The device has three operating modes :
Normal Mode
Display of the measured pressure and the switching thresholds
programmed. From the Normal mode, you can access the Calibration
and Simulation modes.
Calibration Mode
Access to the programming of all the parameters (unit, zero adjustment, K-
factor, calibration through the „Teach-in“feature, output, filter and, if
available in your software release, bargraph, extension board parameters).
From the Calibration Mode, you can go back to the Normal Mode.
Simulation Mode
Entering a theoretical pressure value to test the configuration
programmed in the Calibration Mode. Depending on your software
release, you may also calibrate the extension board. From the
Simulation Mode, you can go back to the Normal Mode.
5 PROGRAMMING

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5.3 Programming keys
]
To display the measured value and
the configuration (8 characters:
4 numeric et 4 alphanumeric charact.)
To modify the digit value (0…9) ;
To go back to the previous function.
To select the character;
To go to the next function.
To validate a function;
To validate the entered data.
To indicate the status of the
switching output (red LED)
5.4 Default Configuration
At the first powering up, the configuration of the controller type 8311 is as follows:
Pressure unit: bar
Output: hysteresis
OLO: 0,2 bar
OHI: 1 bar
DEL: 0 s
Filter: 2
BGLO: 0 bar
BGHI: 0 bar Available depending on the8311 release
Extension board: no

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Pressure Controller type 8311
+
> 5 s
+
> 5 s
3
1
++
> 5 s
ENTER
ENTER
0......9
0......9
ENTER
0......9
2
5.5 Normal Mode
0.000
BAR
1.000
O HI
0.200
O LO
Press the keys
simultaneously
Displayof the measured
pressure.
N.B.: When the units flash,
the max. value of the
pressure range has been
exceeded.
To display the high threshold
value (O HI).
To display the low threshold
value (O LO).
To go back to the
previous function.
To go to the next function.
5 PROGRAMMING
(see p. 22-23:
Calibration Mode)
(see p. 25:
Simulation Mode)